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MAINTENANCE

X-TRACTOR 1GC

ROUTINE MAINTENANCE

The Filter should be cleaned and the canister emptied on a regular
basis.  Frequency of cleaning and emptying depends upon a num-
ber of factors such as the type of welding fume and the frequency
of use.  In many cases, a good procedure would be to clean the fil-
ter once per week and empty the canister once per month.

CLEANING THE FILTER

When  the  performance  of  the  system  decreases,  this  indicates
that the filter should be cleaned.

1. Disconnect the machine from input power.

2. Close the inlet with the rubber plug.

3. Connect  compressed  air  to  the  fitting  on  the  rear  of  the

machine and open the ball valve on the fitting.

4. Rotate the fitting 200°, back and forth 6 - 7 times.   This will

rotate the cleaning device inside the machine, distributing the
jets of compressed air over the circumference of the filter.

5. Close the ball valve and disconnect the compressed air.

6. Remove the plug from the inlet and reconnect to input power.

EMPTYING THE CANISTER AND HEAVY 
PARTICLE TRAP

The particulate matter collected in the canister may be dan-
gerous  to  your  health. Take  necessary  precautions  so  that
you  and  your  fellow  workers  do  not  breathe  the  dust  and
particulate. Wear a suitable respirator when disposing of the
particulate.

Check  with  local  authorities  for  regulations  governing  the
disposal of this material.

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WARNING

1. Clean the filter.

2. Open  the  quick-release  fasteners  on  the  four  corners  of  the

case front by rotating the fasteners 1/4 turn.  (See Fig. 1)

3. Remove  the  canister  by  pulling  on  the  handle  and  stand  the

canister with the case front on top.

4. Open  the  two  other  quick-release  fasteners  (at  the  top  and

bottom  of  the  case  front)  by  rotating  1/4  turn.    Remove  the
case front from the canister.

5. Empty the canister.

6. Empty the heavy particle trap built into the case front.

7. Replace the case front by rotating the quick-release fasteners

to  the  “closed”  position:  the  fastener  will  line  up  with  the
lines  in  the  case.    In  this  position  they  are  parallel  with  the
case  side  (See  Fig.  1).    With  the  fasteners  in  this  position,
place  the  case  front  onto  the  canister  and  press  the  quick-
release fasteners into the two holes.  When they “click”, they
are fastened.  If they do not “click” or fasten, then check to
see that they are in the closed position described above.

8. Replace  the  canister  into  the  machine  with  the  inlet  on  the

bottom.  Fasten the case front to the machine using the pro-
cedure outlined in step 7.

DIRTY AIR

WELDING

 FUME

MOTOR 

COOLING 

AIR IN

EXHAUST 

AIR

MOTOR 

COOLING 

AIR OUT

CLEAN AIR

FILTER

FILTER 

CONTAINER

DUST BLOWN 

OFF FILTER

PLUG

COMPRESSED 

AIR

(ROTATE THE 

CLEANING 

DEVICE 

BY HAND)

CLEANING 

DEVICE

NORMAL OPERATION

CLEANING THE FILTER

Summary of Contents for X-Tractor 1GC

Page 1: ...e www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator IM576 B Issue Date Mar 19 Lincoln Global Inc All Rights Reserved Save for future reference...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...and suction devices A 2 Operation Section B Safety Instructions B 1 Operating Instructions B 1 Maintenance Section C Routine Maintenance C 1 Cleaning the Filter C 1 Emptying the Canister and Heavy Par...

Page 7: ...te Machines built after April 1999 have a Low High mode switch but use circuit protection built in to the main power switch rather than a circuit breaker The X Tractor 1GC is designed to supply suctio...

Page 8: ...0V 1 Ph 50 60 Hz 230V 1Ph 50 60 Hz Input Current 15A 9A Input Power 1 9 kW 1 9 kW PHYSICAL DIMENSIONS HEIGHT 15 8 400 mm WIDTH 13 4 340 mm DEPTH 26 8 680 mm WEIGHT 38 lbs 16 5 kg VACUUM SPECIFICATIONS...

Page 9: ...fume gun or small suction head designed for High Vacuum fume extraction Air enters the system through a 2 50mm OD connection It then passes through a heavy particle trap then through the filter WARNIN...

Page 10: ...ntila tion when welding See ANSI Z49 1 Safety in Welding and Cutting pub lished by the American Welding Society Only qualified personnel should operate this equipment ADDITIONAL SAFETY PRECAUTIONS Alw...

Page 11: ...ing of the particulate Check with local authorities for regulations governing the disposal of this material WARNING 1 Clean the filter 2 Open the quick release fasteners on the four corners of the cas...

Page 12: ...e the dust and particulate Wear a suitable respirator when disposing of the particulate Check with local authorities for regulations governing the disposal of used filters WARNING 1 Clean the filter a...

Page 13: ...the cleaning device inside the machine to loosen the fitting Leaving the cleaning device in the machine unscrew the fitting from the cleaning device and set aside 3 Using a Phillips head screwdriver...

Page 14: ...ill not sense current Cover will not fasten to case 1 Leakage 2 Filter too dirty 3 Improper application 4 Filter blocked 5 Brushes worn in one of the motors 1 Brushes worn 2 Circuit breaker tripped 1...

Page 15: ...5 6 7 Q1 220V 120V 8 9 10 11 7 1 2 3 4 5 6 H1 THYRISTOR TRANSFORMER PIN 1 FOR 220V MODEL N A WIRE 7 CONNECTED TO N B WIRE 7 CONNECTED TO PIN 3 FOR 120V MODEL 1 2 3 4 BLACK WHITE GRND ON OFF SWITCH POW...

Page 16: ...6 99E 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 5 6 PC BOARD 0 15 16 17 SENSOR AUTO MAN S1 12 13 14 1 2 3 M2 M1 4 5 6 7 Q1 220V 120V 8 9 10 11 7 1 2 3 4 5 6 H1 THYRISTOR TRANSFORMER 1 2 3 4 BLACK WHITE GRND O...

Page 17: ...NOTES...

Page 18: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 19: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 20: ...any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such informa...

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