Battery acid can burn eyes and skin:
Wear gloves and eye protection and be careful
when working near battery. Follow instructions
printed on battery.
1
When replacing, jumping, or otherwise connecting the
battery to the battery cables, the proper polarity must be
observed. Failure to observe the proper polarity could
result in damage to the charging circuit. The positive (+)
battery cable has a red boot on the cable.
2.
If the battery requires charging from an external charger,
disconnect the negative battery cable first and then the
positive battery cable before attaching the charger leads.
Failure to do so can result in damage to the internal charger
components. When reconnecting the cables, connect the
positive cable first and the negative cable last.
Hardware
Both English and Metric fasteners are used in this welder.
Engine Maintenance Parts
Page 16
Weldanpower 230+
IMA 572F
WARNING
Briggs & Stratton
Ruggerini
18hp Vanguard
RD201
Oil Filter
Briggs & Stratton
Ruggerini
492932
17524
Air Filter Element
Briggs & Stratton
394018
Air Filter Pre-Cleaner
Briggs & Stratton
272490
Fuel Filter
Briggs & Stratton
Ruggerini
493629
17519
Spark Plugs
Briggs & Stratton
(Resistor Type)
491055
Champion
RC12YC
HOW TO ORDER REPLACEMENT PARTS
To ensure that you receive the correct replacement part the following procedure should be followed:
1. Quote Serial Number and Code Number.
2. Quote the Description, Item Number and Parts List Number of the desired part. When ordering parts for items carrying brand names of
other companies, such as fan motors, drive shafts, etc., be sure to include the other company’s name and part number and other relevant
information.
3. Parts should be ordered from Lincoln, its offices or the nearest Authorised Field Service Shop. (The “Lincoln Service Directory” listing
these shops geographically is available on request.)
* “Hardware” in the Lincoln Parts Lists are not Lincoln stock items but can be obtained via the Field Service Shop network.
Component parts of assemblies such as stator coils or armature coils, etc., which require electrical testing or locating fixtures are not
considered replaceable items. This is to ensure that the customer receives parts which will keep the welder in the best operating condition.
BUY ONLY GENUINE REPAIR PARTS
ELECTRIC SHOCK can kill
MOVING PARTS can injure
• Do not operate with panels open.
• Disconnect NEGATIVE (-) battery lead before servicing.
• Do not touch electrically live parts.
• Keep guards in place.
• Keep away from moving parts.
• Only qualified personnel should install, use or service this
equipment.
CAUTION
TROUBLESHOOTING
TROUBLE
CAUSE
WHAT TO DO
A.No welder or output power.
1. Check for brush wear and
1. Check brushes, replace or repeat as
proper contact with rotor.
necessary.
2. Open in miscellaneous leads.
2. Refer to wiring diagram and check
related leads.
3. Open lead in flashing or field
3. Refer to wiring diagram and check all
circuit.
related leads (200, 224, 200A, 200B,
201, 201A)
4. Faulty rotor.
4. Remove leads 200A and 219 and check
rotor resistance between slip rings. it
should be approximately 4-5 ohms.
5. Faulty Potentiometer (R1).
5. Replace with known good one.
6. Faulty stator Field winding.
6. Disconnect lead #9 at D2 and check
for continuity between leads #9 and #7.
7. Faulty Field rectifier (D2).
7. Replace with known good one.
.
8. Faulty P.C. Board.
8. Replace with known good one.