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Lincoln Electric VANTAGE 580, User Manual, Page: 10 / 53

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Lincoln Electric VANTAGE 580 User Manual Download Page 10

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TABLE OF CONTENTS

Maintenance......................................................................................................Section D

Safety Precautions ................................................................................................D-1

Routine Maintenance ............................................................................................D-1

Engine Service Items.............................................................................................D-1

Engine Oil Change ..........................................................................................D-2
Engine Oil Filter Change .................................................................................D-2
Air Cleaner  .....................................................................................................D-2
Service Instructions And Installation Tips for Engine Air Filter .......................D-3

Cooling System .....................................................................................................D-4

Fan Belt...........................................................................................................D-4
Fuel .................................................................................................................D-4
Bleeding the Fuel System ...............................................................................D-4
Fuel Filter ........................................................................................................D-5

Engine Adjustment ..........................................................................................D-5
Battery Maintenance .......................................................................................D-5

Servicing Optional Spark Arrestor ...................................................................D-5

Welder / Generator Maintenance ........................................................................D-6

Storage ...........................................................................................................D-6
Cleaning ..........................................................................................................D-6
Brush Removal and Replacement ..................................................................D-6

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Troubleshooting ..............................................................................................Section E

How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide.............................................................................E-2 thru E-6

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Connection Diagrams, Wiring Diagrams and Dimension Print...................Section F

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Parts List .....................................................................................................P-657 Series

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Summary of Contents for VANTAGE 580

Page 1: ...READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful For use with machine having Code Number Equipped with VRD VOLTAGE REDUCT...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When w...

Page 4: ...eas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situ...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...he situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve co...

Page 7: ...ns Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic compon...

Page 8: ...important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on t...

Page 9: ...n Electric Wire Feeders A 7 A 8 ________________________________________________________________________________ Operation Section B Safety Precautions B 1 General Description B 1 For Auxiliary Power...

Page 10: ...tional Spark Arrestor D 5 Welder Generator Maintenance D 6 Storage D 6 Cleaning D 6 Brush Removal and Replacement D 6 ________________________________________________________________________ Troublesh...

Page 11: ...L SYSTEM GOVERNOR Full Pressure EPA Tier 4 Mechanical Fuel Pump Auto air bleed Electronic with Full Flow Filter Interim Compliant system Electric shutoff solenoid Indirect fuel injection AIR CLEANER E...

Page 12: ...limits the possibility of other safety issues such as heat generated damage burns and fires The machine is shipped with the VRD switch in the On position To turn it On or Off Turn the engine Off Disc...

Page 13: ...le being operated or serviced 4 Typical conditions of use i e travel speed roughness of sur face on which the trailer will be operated environmental con ditions like maintenance 5 Conformance with fed...

Page 14: ...rol is connected to the 14 pin connec tor do not connect anything to the 6 pin connec tor FUEL USE DIESEL FUEL ONLY Low Sulphur fuel or ultra low sulphur fuel in USA and CANADA only Fill the fuel tank...

Page 15: ...nding stud marked with the symbol is provided on the front of the welder WELDING TERMINALS The VANTAGE 580 is equipped with a toggle switch for selecting hot welding terminal when in the WELD TERMINAL...

Page 16: ...ated receptacle STANDBY POWER CONNECTIONS The VANTAGE 580 is suitable for temporary stand by or emergency power using the engine manufactur er s recommended maintenance schedule The VANTAGE 580 can be...

Page 17: ...g clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current Set the WELD TERMINALS switch to WELD TERMINALS ON When the gun trigge...

Page 18: ...k using the spring clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current 4 Set the MODE switch to the CV WIRE position 5 Set t...

Page 19: ...IDLER control switch to the desired operating mode Full power is available regardless of the welding control settings providing no welding current is being drawn ENGINE OPERATION Before Starting the E...

Page 20: ...n Connector the auto sensing circuit automatically makes OUTPUT CON TROL inactive and the wire feeder voltage control active Otherwise the OUTPUT CONTROL is used to preset the voltage When in the TOUC...

Page 21: ...9 6 PIN CONNECTOR For attaching optional remote con trol equipment Includes auto sensing remote control circuit 10 WELD TERMINALS CONTROL SWITCH In the WELD TERMINALS ON position the output is electr...

Page 22: ...d reapplied 19 ENGINE HOUR METER Displays the total time that the engine has been running This meter is useful for scheduling prescribed maintenance 20 CIRCUIT BREAKER For protection of Battery Chargi...

Page 23: ...AUTION The ARC CONTROL dial sets the short circuit current arc force during stick welding to adjust for a soft or crisp arc Increasing the number from 10 soft to 10 crisp increases the short circuit c...

Page 24: ...ere is no output in the DOWNHILL PIPE mode For indicator light operation see Table B 1 TIG WELDING The TOUCH START TIG setting of the MODE switch is for DC TIG Tungsten Inert Gas welding To initiate a...

Page 25: ...ol The proper setting depends on the procedure and operator prefer ence Start with the dial set at 0 ARC GOUGING The VANTAGE 580 can be used for arc gouging For optimal performance set the MODE per TA...

Page 26: ...pivoting jack stand safety chains and 13 wheels Stiff 120 welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resis tance Low s...

Page 27: ...solid steel wire Order KP1697 068 for 068 072 1 8 mm KP1697 5 64 for 5 64 2 0 mm MAGNUM 300 MIG GUN For 035 045 0 9 1 2 mm gas shielded wire with 15 ft 4 5 m cable LN 25 PRO Order K1802 1 Includes Con...

Page 28: ...ee Operating Manual Parts List WARNING Read the Safety Precautions in the front of this manual and in the Engine Owner s Manual before working on this machine Keep all equipment safety guards covers a...

Page 29: ...the oil container to be sure it includes the letters indicated Note An S grade oil must not be used in a diesel engine or damage may result It IS permissible to use an oil that meets S and C grade se...

Page 30: ...elf and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end ca...

Page 31: ...signs of deterioration are found TIGHTENING THE FAN BELT If the fan belt is loose the engine can overheat and the battery lose its charge Check tightness by press ing on the belt midway between the pu...

Page 32: ...mage to the machine can result if operated at speeds above maximum CLEANING THE BATTERY Keep the battery clean by wiping it with a damp cloth when dirty If the terminals appear corroded discon nect th...

Page 33: ...The light or other product should go ON again If the light or other product remains ON when the Test button is pushed the GFCI module is not work ing properly or has been incorrectly installed miswire...

Page 34: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Page 35: ...rtical position of handle 2 Fuel Filters dirty clogged Check and replace main filter element and or Inline Fuel Filter 3 Out of fuel Fill tank and bleed fuel system 4 High coolant temperature or low o...

Page 36: ...h sides of base and exhaust end case back 1 Dirty fuel or air filters Inspect and clean replace filters as needed Inspect and clean replace filters as needed 2 Water in fuel If water found in tank Emp...

Page 37: ...ge or broken spring 2 Faulty PC board Control or Idler 1 Fuel filter clogged Replace 2 Air filter clogged clean or replace 3 High idle setting incorrect check and adjust if required 4 Valves out of ad...

Page 38: ...ition when welding without control cable 3 Faulty PC board or welder alterna tor 1 Poor remote control cable connec tion to 6 pin or 14 pin connector Check connections 2 Faulty remote cable or faulty...

Page 39: ...ure the electrode wire gas voltage current etc is correct for the process being used 3 Check for loose or faulty connec tions at the weld output terminals and welding cable connections 4 The welding c...

Page 40: ...F 1 DIAGRAMS F 1 VANTAGE 580...

Page 41: ...F 2 DIAGRAMS F 2 VANTAGE 580...

Page 42: ...F 3 DIAGRAMS F 3 VANTAGE 580...

Page 43: ...F 4 DIAGRAMS F 4 VANTAGE 580...

Page 44: ...F 5 DIAGRAMS F 5 VANTAGE 580...

Page 45: ...F 6 DIAGRAMS F 6 VANTAGE 580...

Page 46: ...F 7 DIAGRAMS F 7 VANTAGE 580...

Page 47: ...F 8 DIAGRAMS F 8 VANTAGE 580 2 9 0 3 2 9 03...

Page 48: ...F 9 DIAGRAMS F 9 VANTAGE 580...

Page 49: ...r reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is included with the machine If the diagram is illegible write to the Service...

Page 50: ...R O F G R A V I T Y W I T H O I L I N E N G I N E C O O L A N T I N R A D I A T O R A N D E M P T Y F U E L T A N K 1 2 7 3 2 3 4 6 6 2 1 1 8 4 1 5 1 6 7 5 4 2 5 4 3 0 6 9 7 7 9 5 L13699 B 25 82 655 8...

Page 51: ...RBEITGEBERS G Do not touch electrically live parts or electrode with skin or wet clothing G Insulate yourself from work and ground G No toque las partes o los elec trodos bajo carga con la piel o ropa...

Page 52: ...nes de travail G Vermeiden Sie das Einatmen von Schweibrauch G Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes G Mantenha seu rosto da fuma a G Turn power off before servic ing G Desconectar...

Page 53: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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