2
TABLE OF CONTENTS
INSTALLATION .............................................................................................................................................SECTION A
GENERAL DESCRIPTION.............................................................................................................................................A-1
TECHNICAL SPECIFICATIONS .....................................................................................................................................A-1
VRD (VOLTAGE REDUCTION DEVICE) .........................................................................................................................A-2
LOCATION AND VENTILATION ....................................................................................................................................A-2
STORING
............................................................................................................................................................A-3
STACKING ............................................................................................................................................................A-3
ANGLE OF OPERATION...............................................................................................................................................A-3
LIFTING
............................................................................................................................................................A-3
HIGH ALTITUDE OPERATION.......................................................................................................................................A-3
HIGH TEMPERATURE OPERATION...............................................................................................................................A-3
COLD WEATHER STARTING:.......................................................................................................................................A-3
TOWING ............................................................................................................................................................A-4
SERVICE TRUCK AND TRAILER INSTALLATION............................................................................................................A-4
PRE-OPERATION ENGINE SERVICE .............................................................................................................................A-4
OIL
............................................................................................................................................................A-4
FUEL
............................................................................................................................................................A-4
FUEL CAP ............................................................................................................................................................A-4
ENGINE COOLING SYSTEM.........................................................................................................................................A-4
BATTERY CONNECTION
................................................................................................................A-5
EXHAUST OUTLET PIPE ..............................................................................................................................................A-5
SPARK ARRESTOR .....................................................................................................................................................A-5
AIR CLEANER INSTALL...............................................................................................................................................A-5
MACHINE GROUNDING...............................................................................................................................................A-6
AUXILIARY POWER RECEPTACLES..............................................................................................................................A-6
120 VAC DUPLEX RECEPTACLES AND GFCI................................................................................................................A-6
CIRCUIT BREAKERS .................................................................................................................................................A-6
STANDBY POWER CONNECTIONS ..............................................................................................................................A-7
WELDING OUTPUT CABLES ........................................................................................................................................A-8
PULSE WELDING........................................................................................................................................................A-8
CABLE INSTALLATION................................................................................................................................................A-8
CABLE INDUCTANCE AND ITS EFFECTS ON WELDING ................................................................................................A-9
CONTROL CABLE CONNECTIONS ...............................................................................................................................A-9
CROSSLINC TECHNOLOGY .........................................................................................................................................A-9
REMOTE CONTROL CONNECTIONS ..........................................................................................................................A-10
WELDING TERMINALS..............................................................................................................................................A-10
ACCESSORY CONNECTION DIAGRAMS ....................................................................................................................A-11
CROSSLINC SETUP CV ............................................................................................................................................A-12
CROSSLINC SETUP CC.............................................................................................................................................A-12
DUAL ARC SETUP ....................................................................................................................................................A-13
TIG MODULE ..........................................................................................................................................................A-14
SPOOL GUN MODULE ..............................................................................................................................................A-14
OPERATION ................................................................................................................................................SECTION B
ADDITIONAL SAFETY PRECAUTIONS ..........................................................................................................................B-1
RECOMMENDED APPLICATIONS ................................................................................................................................B-1
ADD FUEL ............................................................................................................................................................B-2
BREAK-IN PERIOD......................................................................................................................................................B-2
ENGINE OPERATION...................................................................................................................................................B-2
STARTING THE ENGINE ..............................................................................................................................................B-2
STOPPING THE ENGINE..............................................................................................................................................B-2
CONTROLS AND SETTINGS ........................................................................................................................................B-3
SYSTEM CONTROLS ..................................................................................................................................................B-3
HIDDEN SETUP MENU FUNCTIONS.............................................................................................................................B-7
RESET BACK TO DEFAULT SETTINGS .........................................................................................................................B-8
MAKING A WELD........................................................................................................................................................B-9
DUTY CYCLE ............................................................................................................................................................B-9
DEFINITION OF WELDING MODES ..............................................................................................................................B-9
BASIC WELDING CONTROLS ......................................................................................................................................B-9
WELDER OPERATION ...............................................................................................................................................B-10
SETTINGS WHEN USING THE K930-2 TIG MODULE...................................................................................................B-11