Lincoln Electric Vantage 435X Operator'S Manual Download Page 12

A-4

INSTALLATION

VANTAGE

®

 435X 

TOWING 

Use a recommended trailer for use with this equipment for road, 

in-plant and yard towing by a vehicle

(1)

. If the user adapts a non-

Lincoln trailer, they must assume responsibility that the method of 

attachment and usage does not result in a safety hazard or 

damage the welding equipment. Some of the factors to be 

considered are as follows: 

1. Design capacity of trailer vs. weight of Lincoln equipment and

likely additional attachments.

2. Proper support of, and attachment to, the base of the welding

equipment so there will be no undue stress to the framework.

3. Proper placement of the equipment on the trailer to insure

stability side to side and front to back when being moved and

when standing by itself while being operated or serviced.

4. Typical conditions of use, i.e., travel speed; roughness of

surface on which the trailer will be operated; environmental

conditions; like maintenance.

5. Conformance with federal, state and local laws.

(1)

(1) Consult applicable federal, state and local laws regarding specific require-

ments for use on public highways. 

SERVICE TRUCK AND TRAILER INSTALLATION 

The welder should be located to provide an unrestricted flow of 

clean, cool air to the cooling air inlets and to avoid heated air 

coming out of the welder recirculating back to the cooling air inlet. 

Also, locate the welder so that engine exhaust fumes are properly 

vented to an outside area.

 

 

Improperly mounted concentrated loads may cause
unstable vehicle handling and tires or other
components to fail.

Only transport this welding equipment on serviceable
vehicles which are rated and designed for such loads.

Distribute, balance and secure loads so vehicle is
stable under conditions of use.

Do not exceed maximum rated loads for components
such as suspension, axles and tires.

Mount equipment base to metal bed or frame of vehicle.
Do not mount the welder using rubber mounts.

Follow vehicle manufacturer’s instructions.

Do not install equipment where air flow is restricted.
Equipment or the engine may overheat.

Do not weld on the base.  Welding on the base may
cause fuel tank explosion or fire.

Always ground the equipment frame to the vehicle
frame to prevent electric shock and static electricity
hazards.

Do not place propane or shielding gas tanks near hot
air or exhaust.

PRE-OPERATION ENGINE SERVICE 

READ the engine operating and maintenance instructions supplied 

with this machine. 

Stop engine and allow to cool before fueling.

Do not smoke when fueling.

Fill fuel tank at a moderate rate and do not overfill.

Wipe up spilled fuel and allow fumes to clear before
starting engine.

Keep sparks and flame away from tank.

OIL  

The Vantage

®

 435X is shipped with the engine crankcase filled 

with high quality SAE 10W-30 Oil that meets (API class CJ-4 or 

better) for diesel engines. Check the oil level before starting the 

engine. If it is not up to the full mark on the dip stick, add oil as 

required. Check the oil level every four hours of running time 

during the first 50 running hours. The oil change interval is 

dependent on the quality of the oil and the operating environment. 

Refer to the Engine Operator's Manual for more details on specific 

oil recommendations, break-in information, and proper service 

and maintenance intervals. 

FUEL           

USE ULTRA-LOW SULFUR  

DIESEL FUEL ONLY 

 

Fill the fuel tank with clean, fresh fuel. The capacity of the  
tank is 20 gal. (75.7L). When the fuel gauge reads empty the 
tank contains approximately 2 gal. (7.6L) of reserve fuel.

 

NOTE: A fuel shut off valve is located  just before the pre-

filter/sediment filter. Place the valve in the closed 
position when the welder is not used for extended 
periods of time.

 

ENGINE COOLING SYSTEM 

HOT COOLANT can burn skin. 

Do not remove cap if radiator is hot.

 

The welder is shipped with the engine and radiator filled with a 

50% mixture of ethylene glycol and water. See the MAINTENANCE 

section and the engine Operator’s Manual for more information on 

coolant.

WARNING

WARNING

WARNING

WARNING

D

Summary of Contents for Vantage 435X

Page 1: ...nes having Code Numbers 12901 12903 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnel...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards o...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...ANDBY POWER CONNECTIONS A 7 WELDING OUTPUT CABLES A 8 PULSE WELDING A 8 CABLE INSTALLATION A 8 CABLE INDUCTANCE AND ITS EFFECTS ON WELDING A 9 CONTROL CABLE CONNECTIONS A 9 CROSSLINC TECHNOLOGY A 9 RE...

Page 7: ...POWER SOURCES C 2 MAINTENANCE SECTION D ROUTINE AND PERIODIC MAINTENANCE D 1 ENGINE MAINTENANCE D 2 AIR FILTER D 2 FUEL FILTERS D 4 COOLING SYSTEM D 4 CHECKING AND REPLACING COOLANT D 4 BATTERY HANDLI...

Page 8: ...ery Stop Electric Shock Welder Output Auto Idle Fire or explosion Voltage Output High Idle Battery explosion Amperage Output Start Battery acid A Welding Amperage Glow Plug Ur Reduced Open Circuit Vol...

Page 9: ...arged Water Cooled Diesel Engine Speed RPM Displacement High Idle 1800 Low Idle 1500 Full Load 178 cu in 2 9L Bore x Stroke 3 62 x 4 33 92mm x 110mm Starting System Capacities 12 VDC Battery and Start...

Page 10: ...se guidelines may result in an overtemp condition resulting in engine shut down DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly under be covered with a steel plate...

Page 11: ...not lift this machine using lift bale if it is equipped with a heavy accessory such as trailer or gas cylinder Do not lift machine if lift bale is damaged Do not operate machine while suspended from l...

Page 12: ...g rubber mounts Follow vehicle manufacturer s instructions Do not install equipment where air flow is restricted Equipment or the engine may overheat Do not weld on the base Welding on the base may ca...

Page 13: ...T PIPE Remove cap from DOC pipe protruding from roof Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired dir...

Page 14: ...receptacle The auxiliary power capacity is 11 000 watts continuous of 60 Hz single phase power The auxiliary power capacity rating in watts is equivalent to volt amperes at unity power factor The 240...

Page 15: ...aximum rated load for each leg of the 240 VAC auxiliary is 50 amps Loading above the rated output will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or othe...

Page 16: ...ls 3 Connect the electrode holder and work cables to the weld output terminals The terminals are identified on the case front 4 Tighten the flanged nuts securely 5 Be certain that the metal piece you...

Page 17: ...he Vantage 435X to the wire feeder The control cable consists of two power leads one twisted pair for digital communication and one lead for voltage sensing The 5 pin ArcLink connection on the Vantage...

Page 18: ...onnector The remote input sets the arc current preset over the full range from minimum to maximum The left digital output display will show the maximum setting for the arc current preset range as set...

Page 19: ...he switch positions on the Vantage 435X will be dependent on the type of accessory chosen Reference Table A 4 and Figure A 6 for guidance on how to properly set up each accessory WARNING FIGURE A 6 AC...

Page 20: ...ceptacle 3 0 600A 60 50 ft 15 3 m K2485 3 Adapter Lug to Tweco Style Receptacle Adapter K2487 1 Item Desc K Machine Vantage 435X K4107 3 Remote CrossLinc Remote K4345 1 Weld Power Cable Weld Cable Twe...

Page 21: ...ld 350A FCAW SS Welding Gun 15 ft 1 16 5 64 K126 12 Work Cable Weld Power Cable Lug to Lug 3 0 600A 60 35 ft 10 6 m K1842 35 Work Clamp GC 500 Work Clamp 500A 60 Duty Cycle K910 2 Weld Power Cable Wel...

Page 22: ...10 FIGURE A 10 FIGURE A 11 Item Desc K Machine Vantage 435X K4107 3 Accessory TIG Module K930 2 Control Cable 9 14 Pin Cable K936 1 Torch PTA 26 25 ft K1783 4 Foot Pedal Foot Amptrol 25 ft K870 Electr...

Page 23: ...ent ADDITIONAL SAFETY PRECAUTIONS Always operate the welder with the sliding door closed and the side panels in place as these provide maximum protection from moving parts and insure proper cooling ai...

Page 24: ...level on the dipstick Add oil if necessary to bring the level up to the full mark Do not overfill Close engine door Check radiator for proper coolant level Fill if necessary See Engine Owner s Manual...

Page 25: ...ery voltage are white They will turn red when outside normal operating ranges 2 DIGITAL OUTPUT METERS The digital meters allow the preset arc output voltage CV WIRE mode or preset arc current CC STICK...

Page 26: ...ange when the electrode short circuits to the work Increasing the pinch from 10 to 10 may reduce spatter while decreasing the pinch will make the puddle more fluid resulting in a flatter and smoother...

Page 27: ...CV to less than 30V During welding the red light will illuminate whenever the arc voltage is equal to or greater than 30V This means that the red and green light may alternate depending on the weld vo...

Page 28: ...or after the thermal has cleared and closed after the machine has cooled down to an acceptable temperature to reestablish output 32 DIAGNOSTIC PLUG shops to connect and troubleshoot engine error codes...

Page 29: ...l show FC SS Figure B 7 FC gS Figure B 8 or MIG Figure B 9 This setting will be stored in system memory and will be remembered between machine power cycles This setting will only be visible if the pro...

Page 30: ...o a default setting of 5 on the display 0 at the attribute The work point values will all be reset to the minimum from the weld table for each respective weld mode The alternate CV mode selection will...

Page 31: ...ace Because of the different configuration options your system may not have all of the following adjustments See ACCESSORIES section for kits and options available to use with the Vantage 435X visit l...

Page 32: ...TIG welding applications The TOUCH START TIG setting of the MODE switch is for DC TIG welding To initiate a weld the OUTPUT CONTROL knob is first set to the desired current and the tungsten is touched...

Page 33: ...0 6 8 13 17 5 7 11 15 6 7 8 3 2 1 8 250 400 25 40 7 11 15 23 5 7 11 15 4 0 5 32 400 500 40 55 10 12 21 25 6 8 13 17 8 10 4 8 3 16 500 750 55 80 11 13 23 27 8 10 18 22 6 4 1 4 750 1000 80 125 13 15 28...

Page 34: ...CONTROL knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in Table B 3 below If gouging above 450 amps it is recommended to set the mach...

Page 35: ...l stick out while welding Electrical stick out is the distance from the contact tip to the work piece The Vantage 435X waveforms are optimized for a 0 75 stick out The adaptive behavior supports a ran...

Page 36: ...les need to routed as far as possible from each other Also follow all high frequency best practices including an driven earth ground PARALLELING When paralleling machines in order to combine their out...

Page 37: ...gs or approved double insulated tools with two wire plugs The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle SIMULTANEOUS W...

Page 38: ...button The STATUS LED should turn green If the STATUS LED does not turn red and green as indicated or flashes red the GFCI failed the test and should be replaced An electric shock can result in seriou...

Page 39: ...eutz D2 9L4 Fuel Consumption Full Tank equals 20 gal 75 7L GAL HR L HR RUN TIME HRS WITH FULL TANK High Idle 0 54 2 06 36 7 Low Idle 0 50 1 89 40 1 100A 24V 0 70 2 64 28 6 200A 28V 0 89 3 38 22 4 300A...

Page 40: ...r lock Order K2641 2 Full KVA Power Plug Kit Provides four 115V plugs rated at 20 amps each and one dual voltage full KVA plug rated at 115 230V 50 amps Order K802N Polarity Multi Process Switch Offer...

Page 41: ...G and flux cored welding The push and turn digital controls and color display screen make setup and operation intuitive and easy while the all metal wire drive and sturdy sheet metal construction make...

Page 42: ...power to the machine Use Personal Protective Equipment PPE including safety glasses dust mask and gloves to avoid injury This also applies to persons who enter the work area MOVING PARTS can injure Do...

Page 43: ...efer to Table D 1 at the end of this section for various engine maintenance components AIR FILTER engine life could result Never run the engine without the air cleaner Rapid engine wear will result fr...

Page 44: ...elf and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end ca...

Page 45: ...coolant level by observing the level in the radiator Add 50 50 antifreeze water solution if the level is low by removing the radiator cap and adding coolant into the radiator Fill up to the To drain t...

Page 46: ...attery charger manufacturer for proper charger settings and charging time ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assure rapid and complete draining It is recommended that e...

Page 47: ...ements please refer to the Engine Owner s Manual NAMEPLATES WARNING DECALS MAINTENANCE Whenever routine maintenance is performed on this machine or at least yearly inspect all nameplates and labels fo...

Page 48: ...iance connected to it but trips each time an appliance is connected to it the appliance has a ground fault and needs to be repaired or replaced DO NOT USE THE APPLIANCE IF THIS CONDITION OCCURS A REAL...

Page 49: ...hout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Lo...

Page 50: ...our Field Service Facility 6 Check 30A Breaker ECU 1 Out of fuel 2 Fuel shut off valve is in the off posi tion make sure the valve lever is in the open position lever in line with the Hose 3 Engine sh...

Page 51: ...2 Faulty engine alternator 3 Loose or broken lead in charging circuit 4 Loose fan belt may need tighten ing 1 Idler switch in HIGH idle position make sure switch is set to AUTO 2 Faulty relay 3 Fault...

Page 52: ...Idler relay 1 Broken lead in rotor circuit 2 Faulty field diode module 3 Faulty Weld Control PCB 4 Faulty rotor 1 Faulty remote kit 2 Faulty output control poten tiometer 3 Faulty output control wiri...

Page 53: ...2 65A 66A 46A 3200MFD 300V 3200MFD 300V 5 J47 8 4 1 3 2 4 1 J46 65 66 46A 45 52B 51B 52A 52 51 51A 206F 208F 1 4 J35 8 5 284 283 54 53 232C ECB76B 200N 208F 206F 5K DIAGNOSTIC PLUG 287 288 BUS BOARD 6...

Page 54: ...Y FUEL TANK N B TRAILER MOUNTING HOLES 28 82 732 2 75 69 8 N A 39 12 993 7 43 27 1099 1 45 72 1161 3 49 96 1269 1 30 00 762 27 00 685 8 48 94 1243 1 22 42 569 4 33 33 846 6 41 54 1055 2 43 32 1100 4 3...

Page 55: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 56: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 57: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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