Lincoln Electric Statiflex 800 Operator'S Manual Download Page 18

B-1

OPERATION

STATIFLEX

®

800

OPERATION

 Safety Precautions

The manufacturer does not accept any liability for
damage to the product caused by a failure to follow the
safety and other instructions in this manual, modifi-
cations made to equipment or by negligence during
installation, use, maintenance and repair of the product
mentioned in the safety pages of this document and any
corresponding accessories. 

Specific working conditions or used accessories may
require additional safety instructions. Immediately
contact your supplier if you detect a potential hazard
when using the product.

The operation of welding fume control
equipment is affected by various factors
including proper use and positioning of the
equipment, maintenance of the equipment
and the specific welding procedure and application
involved. Worker exposure level should be checked upon
installation and periodically thereafter to be certain it is
within applicable federal, state and/or local regulations
and guidelines (i.e. OSHA PEL and ACGIH TLV limits in
the U.S.).

If the product is used in combination with products or machines
mentioned in the introduction of this manual, the safety
instructions in the documentation of these products also apply.

Routinely inspect the product and check it for damage.

Use common sense. Stay alert and keep your attention to your

work. Do not use the product when you are under the
influence of drugs, alcohol or medicine.

Make sure the facility is always sufficiently ventilated; this

applies especially to confined spaces.

Never install the product in front of entrances and exits which

must be used by emergency services.

Make sure that the facility where the equipment is installed

contains sufficient approved fire extinguishers.

The Statiflex 800 functions only if the welding fumes are

blown directly through an extraction fan into the filter.
Therefore, never connect the Statiflex 800 to the suction
opening of the extraction fan.

Air containing gases and particles such as OSHA defined

hazardous chemicals, if recirculated, should be tested in
accordance with applicable local, state and federal
regulations and guidelines, such as OSHA PEL.

FUMES and GASES can 
be dangerous.

Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases.

When welding, keep your head out of the fume. Use
enough ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special ventilation
such as stainless or hard facing (see instructions on
container or MSDS) or on lead or cadmium plated steel
and other metals or coatings which produce highly toxic
fumes, keep exposure as low as possible and within
applicable OSHA PEL and ACgIH TLv limits using local
exhaust or mechanical ventilation. In confined spaces or
in some circumstances, outdoors, a respirator may be
required. Additional precautions are also required when
welding on galvanized steel.

The operation of welding fume control equipment is
affected by various factors including proper use and
positioning of the equipment, maintenance of the
equipment and the specific welding procedure and
application involved. Worker exposure level should be
checked upon installation and periodically thereafter to
be certain it is within applicable OSHA PEL and ACGIH
TLV.

Fire hazard! 

Never use the product for filtering
inflammable, glowing or burning particles,
solids or liquids. Never use the product for
filtering of reactive fumes (such as
hydrochloric acid) or sharp particles.

Avoid using the product for filtering dust
particles which are released when welding
surfaces treated with primer.

Never use the product without prefilter and LongLife
filter cartridge.

WARNING

WARNING

WARNING

WARNING

Summary of Contents for Statiflex 800

Page 1: ...Filter Dual Arm 12842 w MERV 16 Filter Single Arm 12843 w MERV 16 Filter Dual Arm Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 Operator s Manual Need Help Call 1 888 93...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...d to capture welding fume at or near the arc and filter conta minants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspace...

Page 7: ...p www aws org Supplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 millig...

Page 8: ...2 MODIFICATIONS B 2 OPERATION B 2 USE B 3 FILTER MAINTENANCE INDICATOR B 3 ACCESSORIES C 1 MAINTENANCE D 1 DISPOSAL D 1 PERIODIC MAINTENANCE D 1 DISPOSAL D 3 FILTER REPLACEMENT D 3 TROUBLESHOOTING E...

Page 9: ...CFM 1 250 M3 H STATIFLEX 800 DUAL ARM MAX 1 200 CFM 2 040 M3 H AT SIMULTANEOUS USE OF TWO SF2400 OPERATING CAPACITY EXTRACTOR TYPE LOW VACUUM HIGH VOLUME WEIGHT SINGLE ARM 270 LBS 122 KGS DUAL ARM 29...

Page 10: ...on Arm an LFA 4 1 13 ft Extraction Arm or an LTA 2 0 Telescopic Extraction Arm to form a complete extraction system Extension cranes in 7 ft and 14 ft lengths may also be used with the wall mounted sy...

Page 11: ...1 If parts are missing or damaged contact Lincoln Electric Automation Service 888 935 3878 UNPACKING DUAL ARM Check that the product package is complete The package should contain STATIFLEX 800 DUAL A...

Page 12: ...cket attached to the filter unit on the back side Loosen the screws 2 places on the bottom sides and take the wall mount bracket out Do not completely remove the screws These screws are required for s...

Page 13: ...R NON RETURN VALVE SF2400 SF4200 Mount the SF2400 fan Refer Figure A 7 and manual provided with the fan Maintain the axis alignment between the inlet of the Statiflex filter unit and outlet of the fan...

Page 14: ...t system performance 9 Recommended Recommended ft 2 75 m 8 5 ft 2 60 m 11 in 15 5 in FIGURE A 8 DUAL ARM SETUP SF4200 EXTRACTION FANS FAN COUPLING NON RETURN VALUE HOSE CLAMP HOSE 3 OFFSET FROM THE CE...

Page 15: ...power cord not included with the product thru the strain relief shown in Figure A 10 FIGURE A 10 The 3 conductor cable 1 conductor is a ground shall be sized for 5 amps at 115V and 25 amps at 230V The...

Page 16: ...iring diagram on page F 1 for more details FIGURE A 11 Tightening Torque 0 6 N m 5 3 lb in Step 5 Secure the main power cord by tightening the Strain relief Step 6 Reassemble the cover plate using all...

Page 17: ...1669 4 ARM ARM Input Power Input Power K1494 2 K1669 4 Input Power K1494 10 K1669 10 ARM ARM Input Power Input Power K1494 10 K1669 10 Input Power FIGURE A 12 ELECTRICAL CONNECTION SF2400 FIGURE A 13...

Page 18: ...f the welding fumes are blown directly through an extraction fan into the filter Therefore never connect the Statiflex 800 to the suction opening of the extraction fan Air containing gases and particl...

Page 19: ...its intended use and the instructions set forth in the user manual MODIFICATIONS Modifications of this product other than those specified in this manual are not allowed Modifications will void the pr...

Page 20: ...ning The indicator slowly moves from green to red as filter cartridge becomes saturated or clogged When the Filter Maintenance Indicator is red replace the LongLife filter cartridge See Filter Replace...

Page 21: ...2400 fan motor K1656 4 SF4200 fan motor K1669 4 Lamp Arc Sensor Kit for SF2400 fan K1669 10 Lamp Arc Sensor Kit for SF4200 fan K1494 10 starter overload switch for SF4200 fan not required if using opt...

Page 22: ...o function with minimal maintenance In order to guarantee optimal performance level periodic maintenance and cleaning activities are required and described in this section Maintenance intervals can va...

Page 23: ...ng a power washer X Filter Cartridges Check for damage and correct installation Replace if necessary X Dust drawers Check for damage and correct installation Replace if necessary X Empty the dust draw...

Page 24: ...before opening the door to allow the dust in the filter compartment to settle Remove the knob item A that hold the filter retaining plates item C in place Remove the plates and then remove the used f...

Page 25: ...For information about specific adjustments maintenance or repair jobs which are not dealt with in this manual please contact Lincoln Electric Automation Department 888 935 3878 Make sure you have the...

Page 26: ...maged or defective Contact Lincoln Authorized Service Facility MOTOR HUMS BUT NO SUCTION Motor capacitor defective or not connected Contact Lincoln Authorized Service Facility MOTOR STOPS AUTOMATICALL...

Page 27: ...WITCH 1 10 CABLE ASSEMBLY FRONT 1 11 CABLE ASSEMBLY TRANSFORMER 1 12 CABLE ASSEMBLY FUSE 1 13 CABLE ASSEMBLY SOLENOID 2 14 GROUND WIRE 1 15 REMOTE ASSEMBLY 1 X1 5 NOTES N A DISCONNECTING MEANS AND BRA...

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Page 30: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 31: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 32: ...advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer...

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