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English 11 

English 

User Interface Connection 

To connect the User Interface to the power source: 

  Unscrew the Replaceable Panel [4]. 

4

 

Figure 4. 

 

  Connect the plug X8 of the power source with the 

socket X100 of the User Interface. 

X100

X8

 

Figure 5. 

 

  Screw down the User Interface to the power source. 

 

Figure 6. 

 

Machine and Circuit Protection 

Power Source is protected against overheating, overload 
and accidental short-circuits. 
 
If the machine is overheated, the thermal protection circuit 
will decrease the output current to 0. The thermal 
protection indicator [3] will turn on. 
 
The Power Source is also electronically protected against 
overload and accidental short-circuit. The overload and 
short-circuit protection circuit automatically reduces the 
output current to a safe value when it detects an overload. 
 

Transport & Lifting 

 

 

 WARNING

 

Falling equipment can cause injury and 
damage to unit. 
 

 

 

Figure 7. 

 
During transportation and lifting with a crane, adhere to 
the following rules: 

  Power source does not include the eye bolt which can 

be used to transport or lifting the machine. 

  To lift use of suitable lifting equipment capacity. 

  To lifting and transport use a travers and minimum two 

belts. 

  Lift only power source without gas cylinder, cooler and 

wire feeder, or/and any other accessories. 

Summary of Contents for SPEEDTEC 405S

Page 1: ...IM3048 08 2020 REV09 SPEEDTEC 405S 405SP 505S 505SP OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu ...

Page 2: ...ie na tej stronie danych identyfikacyjnych wyrobów Nazwa modelu Kod i Numer Seryjny które możecie Państwo znaleźć na tabliczce znamionowej wyrobu Nazwa Modelu Kod i Numer Seryjny Data i miejsce zakupu ENGLISH INDEX Technical Specifications 1 ECO design information 3 Electromagnetic Compatibility EMC 5 Safety 6 Intoduction 8 Installation and Operator Instructions 8 WEEE 13 Spare Parts 13 REACh 13 A...

Page 3: ...ent Output Voltage 405S 405SP GMAW 60Vdc 80 400A 34Vdc 100 390A 33 5Vdc FCAW 60Vdc 80 400A 34Vdc 100 390A 33 5Vdc SMAW 60Vdc 80 400A 36Vdc 100 390A 35 6Vdc GTAW 60Vdc 80 400A 26Vdc 100 390A 25 6Vdc 505S 505SP GMAW 60Vdc 60 500A 39Vdc 100 390A 33 5Vdc FCAW 60Vdc 60 500A 39Vdc 100 390A 33 5Vdc SMAW 60Vdc 60 500A 40Vdc 100 390A 35 6Vdc GTAW 60Vdc 60 500A 30Vdc 100 390A 25 6Vdc WELDING CURRENT RANGE G...

Page 4: ...h 405S 405SP 50 kg 535 mm 300 mm 635 mm 505S 505SP 50 kg 535 mm 300 mm 635 mm Protection Rating Operating Humidity t 20 C 405S 405SP IP23 90 505S 505SP Operating Temperature Storage Temperature 405S 405SP from 10 ºC to 40 ºC from 25 ºC to 55 ºC 505S 505SP ...

Page 5: ...e condition specified in below table IDLE STATE Condition Presence MIG mode X TIG mode STICK mode After 30 minutes of non working Fan off X The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974 1 20XX Manufacturer s name product name code number product number serial number and date of production can be read from ...

Page 6: ... process gas usage depends on cross sectional area of the nozzle For comonnly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding gas coverage in the interest of saving of protective gas use screen to block air...

Page 7: ...ds Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area and other activities that are taking place Consider the following guidelines to reduce electromagnetic emi...

Page 8: ...al electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electrode holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric curre...

Page 9: ...ing gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not move or transport gas cylinders with the protection cap removed Do not allow the electrode electrode holder work clamp or any other electrically live part to touch a gas cylinder Gas cylinders must be located a...

Page 10: ...jury or equipment damage Read the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle Welding for 6 minutes Break for 4 minut...

Page 11: ...ff the machine wait for a few seconds then turn ON again If the error remains a maintenance is required Please contact the nearest authorized technical service center or Lincoln Electric and report the error code read Steady Red Indicate no communication between the power source and device which has been connected to this power source 3 Thermal Overload Indicator It indicates that the machine is o...

Page 12: ...ower source Insert the positive welding cable into the output socket 6 Insert the wire feeder control cable into the socket 7 see Accessories chapter Source wire feeder cable K10349 PG xM or K10349 PGW xM Use the shortest possible cable lengths Water Cooler Connection SPEEDTEC 405S 405SP 505S and 505SP work with the water cooler COOLARC 46 see Accessories chapter WARNING Read and understand the co...

Page 13: ...tion indicator 3 will turn on The Power Source is also electronically protected against overload and accidental short circuit The overload and short circuit protection circuit automatically reduces the output current to a safe value when it detects an overload Transport Lifting WARNING Falling equipment can cause injury and damage to unit Figure 7 During transportation and lifting with a crane adh...

Page 14: ... be disconnected from the machine before each maintenance and service After each repair perform proper tests to ensure safety Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers ...

Page 15: ... First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communication in accordance with Article 33 1 of Regulation EC No 1907 2006 REACh Some parts inside this product contain Bisphenol A BPA EC 201 245 8 CAS 80 05 7 Cadmium EC 231 152 8 CAS 7440 43 9 Lead EC 231 ...

Page 16: ...14072 1 LF45 Digital Wire Feeder K14083 1 LF45S Digital Wire Feeder K14106 1 PF40 Digital Wire Feeder K14107 1 PF42 Digital Wire Feeder K14108 1 PF44 Digital Wire Feeder K14109 1 PF46 Digital Wire Feeder K14110 1 PF24 Digital Wire Feeder K14121 1 Replaceable Front Panel with User Interface A K14122 1 Replaceable Front Panel with User Interface B K14123 1 Replaceable Front Panel with User Interface...

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