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 WARNING

 

This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair 
procedures are performed only by qualified person. Read and understand this manual before operating this equipment. 
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this 
equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible 
for damages caused by improper installation, improper care or abnormal operation. 
 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, 
loss of life, or damage to this equipment. Protect yourself and others from possible serious injury or 
death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating this 
equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause 
serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages. Do not touch the 
electrode, work clamp, or connected work pieces when this equipment is on. Insulate yourself from the 
electrode, work clamp and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the 
fuse box before working on this equipment. Ground this equipment in accordance with local electrical 
regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder 
directly on the welding table or any other surface in contact with the work clamp to avoid the risk of 
accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 
conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers 
and welders having a pacemaker shall consult their physician before operating this equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

ARTIFICIAL OPTICAL RADIATION:  According with the requirements in 2006/25/EC Directive and EN 
12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal Protective 
Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by EN169 
Standard. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough 
ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 
sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable 
flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel with 
suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the 
arc. 

 

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION:  Remove fire hazards from the welding area 
and have a fire extinguisher readily available. Welding sparks and hot materials from the welding 
process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, 
drums, containers, or material until the proper steps have been taken to insure that no flammable or 
toxic vapors will be present. Never operate this equipment when flammable gases, vapors or liquid 
combustibles are present. 

Summary of Contents for POWER WAVE S500 CE

Page 1: ...IM2034 11 2016 REV02 POWER WAVE S350 CE S500 CE OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu...

Page 2: ...Sales code K2823 code may also contain prefixes and suffixes K3168 code may also contain prefixes and suffixes K2921 code may also contain prefixes and suffixes Is in conformity with Council Directiv...

Page 3: ...er For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial Number Date Wh...

Page 4: ...rface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magn...

Page 5: ...recommended because normal air flow may be restricted Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown This machine has a protection rating of...

Page 6: ...uring this time period the user interface will not be active Product Description The POWER WAVE S350 S500 CE is a high performance multi process machine with GMAW FCAW SMAW DC TIG and pulse capability...

Page 7: ...d If Sense Leads ARE NOT Used Avoid common current paths Current from adjacent arcs can induce voltage into each other s current paths that can be misinterpreted by the power sources and result in arc...

Page 8: ...e lead 1 Neither sense lead picks up the correct work voltage causing starting and welding arc instability WORK 1 SENSE 1 1 2 WORK 2 SENSE 2 ARC 1 ARC 2 CF CF BETTER Sense lead 1 is only affected by c...

Page 9: ...ing adjustments See Accessories Section for Kits and Options available to use with the POWER WAVE S350 S500CE Definition of Welding Modes Non Synergic Welding Modes A Non synergic welding mode require...

Page 10: ...tage is the best average voltage for a given wire feed speed but may be adjusted to preference When the wire feed speed changes the POWER WAVE S350 S500CE automatically adjusts the voltage level corre...

Page 11: ...iately and repaired Routine maintenance everyday Check condition of insulation and connections of the work leads and insulation of power lead If any insulation damage exists replace the lead immediate...

Page 12: ...and telephone cables that are in or adjacent to the work area and the machine Radio and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipmen...

Page 13: ...PUT WIRE AND FUSES SIZES1 Input Voltage Phase Frequency Maximum Input Ampere Rating and Duty Cycle Cord Size AWG Sizes mm 2 Time Delay Fuse or Breaker Sizes2 A 230 3 50 60 380 415 3 50 60 460 3 50 60...

Page 14: ...ND FUSES SIZES 1 Input Voltage Phase Frequency Maximum Input Ampere Rating and Duty Cycle Cord Size AWG Sizes mm 2 Time Delay Fuse or Breaker Sizes 2 A 230 3 50 60 380 415 3 50 60 460 3 50 60 575 3 50...

Page 15: ...m K10420 1 COOLANT ACOROX 2X5L K10095 1 15M Remote control 6 pins 15m K870 FOOT AMPTROL K2909 1 6 Pin F to 12 Pin M CE Adapter for Remote Applications 0 5m K14091 1 REMOTE MIG LF45PWC300 7M KP10519 8...

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