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UltimArc™ Control adjusts the focus or shape of the arc. 
UltimArc™ Control is adjustable from -10.0 to +10.0 with 
a nominal setting of 0.0. Increasing the UltimArc™ 
Control increases the pulse frequency and background 
current while decreasing the peak current. This results in 
a tight, stiff arc used for high speed sheet metal welding. 
Decreasing the UltimArc™ Control decreases the pulse 
frequency and background current while increasing the 
peak current. These results in a soft arc good for out of 
position welding (see figure below). 
 

1

2

3

 

 
1.  UltimArc™ Control -10.0:  Low Frequency, Wide. 
2.  UltimArc™ Control OFF:  Medium Frequency and 

Width. 

3.  UltimArc™ C10.0:  High Frequency, 

Focused. 

 

Maintenance 

 WARNING

 

For any repair operations, modifications or 
maintenances, it is recommended to contact the nearest 
Technical Service Center or Lincoln Electric. Repairs 
and modifications performed by unauthorized service or 
personnel will cause, that the manufacturer’s warranty 
will become null and void. 
 
Any noticeable damage should be reported immediately 
and repaired. 
 

Routine maintenance (everyday) 

  Check condition of insulation and connections of the 

work leads and insulation of power lead. If any 
insulation damage exists replace the lead 
immediately. 

  Remove the spatters from the welding gun nozzle. 

Spatters could interfere with the shielding gas flow to 
the arc. 

  Check the welding gun condition: replace it, if 

necessary. 

  Check condition and operation of the cooling fan. 

Keep clean its airflow slots. 

 

Periodic maintenance (every 200 working hours but 
at list once every year) 

Perform the routine maintenance and, in addition: 

  Keep the machine clean. Using a dry (and low 

pressure) airflow, remove the dust from the external 
case and from the cabinet inside. 

  If it is required, clean and tighten all weld terminals. 

 

The frequency of the maintenance operations may vary 
in accordance with the working environment where the 
machine is placed. 
 

 WARNING

 

Do not touch electrically live parts. 
 

 WARNING

 

Before the case of welding machine will be removed, the 
welding machine had to be turned off and the power lead 
had to be disconnected from mains socket. 
 

 WARNING

 

Mains supply network must be disconnected from the 
machine before each maintenance and service. After 
each repair, perform proper tests to ensure safety. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for POWER WAVE S500 CE

Page 1: ...IM2034 11 2016 REV02 POWER WAVE S350 CE S500 CE OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu...

Page 2: ...Sales code K2823 code may also contain prefixes and suffixes K3168 code may also contain prefixes and suffixes K2921 code may also contain prefixes and suffixes Is in conformity with Council Directiv...

Page 3: ...er For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial Number Date Wh...

Page 4: ...rface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magn...

Page 5: ...recommended because normal air flow may be restricted Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown This machine has a protection rating of...

Page 6: ...uring this time period the user interface will not be active Product Description The POWER WAVE S350 S500 CE is a high performance multi process machine with GMAW FCAW SMAW DC TIG and pulse capability...

Page 7: ...d If Sense Leads ARE NOT Used Avoid common current paths Current from adjacent arcs can induce voltage into each other s current paths that can be misinterpreted by the power sources and result in arc...

Page 8: ...e lead 1 Neither sense lead picks up the correct work voltage causing starting and welding arc instability WORK 1 SENSE 1 1 2 WORK 2 SENSE 2 ARC 1 ARC 2 CF CF BETTER Sense lead 1 is only affected by c...

Page 9: ...ing adjustments See Accessories Section for Kits and Options available to use with the POWER WAVE S350 S500CE Definition of Welding Modes Non Synergic Welding Modes A Non synergic welding mode require...

Page 10: ...tage is the best average voltage for a given wire feed speed but may be adjusted to preference When the wire feed speed changes the POWER WAVE S350 S500CE automatically adjusts the voltage level corre...

Page 11: ...iately and repaired Routine maintenance everyday Check condition of insulation and connections of the work leads and insulation of power lead If any insulation damage exists replace the lead immediate...

Page 12: ...and telephone cables that are in or adjacent to the work area and the machine Radio and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipmen...

Page 13: ...PUT WIRE AND FUSES SIZES1 Input Voltage Phase Frequency Maximum Input Ampere Rating and Duty Cycle Cord Size AWG Sizes mm 2 Time Delay Fuse or Breaker Sizes2 A 230 3 50 60 380 415 3 50 60 460 3 50 60...

Page 14: ...ND FUSES SIZES 1 Input Voltage Phase Frequency Maximum Input Ampere Rating and Duty Cycle Cord Size AWG Sizes mm 2 Time Delay Fuse or Breaker Sizes 2 A 230 3 50 60 380 415 3 50 60 460 3 50 60 575 3 50...

Page 15: ...m K10420 1 COOLANT ACOROX 2X5L K10095 1 15M Remote control 6 pins 15m K870 FOOT AMPTROL K2909 1 6 Pin F to 12 Pin M CE Adapter for Remote Applications 0 5m K14091 1 REMOTE MIG LF45PWC300 7M KP10519 8...

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