Lincoln Electric POWER WAVE C300 CE Operator'S Manual Download Page 4

 

English  

English 

1

 

Safety 

11/04 

 

WARNING

 

This equipment must be used by qualified personnel.  Be sure that all installation, operation, maintenance and repair 

procedures are performed only by qualified person.  Read and understand this manual before operating this equipment.  

Failure  to  follow  the  instructions  in  this  manual  could  cause  serious  personal  injury,  loss  of  life,  or  damage  to  this 

equipment.  Read and understand the following explanations of the warning symbols.  Lincoln Electric is not responsible 

for damages caused by improper installation, improper care or abnormal operation. 

 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, 

loss of life, or damage to this equipment.  Protect yourself and others from possible serious injury or 

death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating 

this equipment.  Arc welding can be hazardous.  Failure to follow the instructions in this manual could 

cause serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages.  Do not touch the 

electrode, work clamp, or connected work pieces when this equipment is on.  Insulate yourself from 

the electrode, work clamp, and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the 

fuse box before working on this equipment.  Ground this equipment in accordance with local electrical 

regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 

cables.  If any insulation damage exists replace the cable immediately.  Do not place the electrode 

holder directly on the welding table or any other surface in contact with the work clamp to avoid the 

risk of accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 

conductor creates electric and magnetic fields (EMF).  EMF fields may interfere with some 

pacemakers, and welders having a pacemaker shall consult their physician before operating this 

equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 

health.  Avoid breathing these fumes and gases.  To avoid these dangers the operator must use 

enough ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 

sparks and the rays of the arc when welding or observing.  Use suitable clothing made from durable 

flame-resistant material to protect you skin and that of your helpers.  Protect other nearby personnel 

with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to 

the arc. 

 

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION:  Remove fire hazards from the welding 

area and have a fire extinguisher readily available.  Welding sparks and hot materials from the welding 

process can easily go through small cracks and openings to adjacent areas.  Do not weld on any 

tanks, drums, containers, or material until the proper steps have been taken to insure that no 

flammable or toxic vapors will be present.  Never operate this equipment when flammable gases, 

vapors or liquid combustibles are present. 

 

WELDED MATERIALS CAN BURN:  Welding generates a large amount of heat.  Hot surfaces and 

materials in work area can cause serious burns.  Use gloves and pliers when touching or moving 

materials in the work area. 

 

SAFETY MARK:  This equipment is suitable for supplying power for welding operations carried out in 

an environment with increased hazard of electric shock. 

Summary of Contents for POWER WAVE C300 CE

Page 1: ...IM2033 04 2010 Rev 0 POWER WAVE C300 CE OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu...

Page 2: ...ncluding options and accessories Sales code K2865 code may also contain prefixes and suffixes Is in conformity with Council Directives and amendments EMC Directive 2004 108 EC Low Voltage Directive 20...

Page 3: ...to the dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial nu...

Page 4: ...he work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fie...

Page 5: ...air intake is not recommended because normal air flow may be restricted Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown Keep machine dry Shelt...

Page 6: ...ter wire guide by turning the knurled thumbscrews counter clockwise to unscrew them from the feed plate 4 Rotate the triangular lock and remove the drive rolls See Figure 1 Unlocked position Locked po...

Page 7: ...wire feed speed or amperage 2 Left Knob Adjusts value in left display 3 Main Display Shows detailed welding and diagnostic information 4 Left Button Changes the Main display to show the Weld Mode Indu...

Page 8: ...tance and UltimArc TM Control UltimArc TM Control allows the operator to vary the arc characteristics from soft to crisp UltimArc Control is adjustable from 10 0 to 10 0 with a nominal setting of 0 0...

Page 9: ...Trim 50 Arc Length Short Trim 1 00 Arc Length Medium Trim 1 50 Arc Length Long UltimArc Control UltimArc Control adjusts the focus or shape of the arc UltimArc Control is adjustable from 10 0 to 10 0...

Page 10: ...lding a torch with an integral gas valve Basic Operation TIG MODE Process Mode TIG Lift 3 TIG Lift Pulse 8 Saving a Memory To save the current machine settings to the selected memory press and hold th...

Page 11: ...e Units Wire Feed Speed Weld mode and wire m min Voltage Weld mode dependent Volts Trim 0 50 to 1 50 UltimArc Control 10 0 to 10 0 Weld mode dependent Limits may be set for Wire Feed Speed Amperage Vo...

Page 12: ...ntered toggle switch To activate Cold Feeding hold the switch in the UP position The wire drive will feed electrode but neither the power source nor the gas solenoid will be energized Adjust the speed...

Page 13: ...system will switch to procedure B settings Release the trigger to stop welding When the next weld is made the system will start again with procedure A Integral TrigProc Use Integral Trigger Procedure...

Page 14: ...a push pull gun that uses a potentiometer for wire feed speed control Stick TIG and gouge welding currents are set at the User Interface This setting is backward compatible with the PushPull settings...

Page 15: ...ormation will appear about key system events Press the left MSP4 button to exit P 102 Fatal Logs Press the right MSP4 button to view the Fatal Logs Rotate the encoder to select the module to read and...

Page 16: ...ges to memory limits saving to memory if P 502 Yes changes to setup parameters if P 505 Yes This parameter can only be accessed using Power Wave Manager P 509 UI Master Lockout Locks all user interfac...

Page 17: ...6 10 6 40 40 25 20 15 1 Cord and Fuse Sizes based upon the U S National Electric Code and maximum output for 40 C 104 ambient 2 Also called inverse time or thermal magnetic circuit breakers circuit br...

Page 18: ...Push Pull gun Cougar CE 8 meter K10095 1 15M Remote control 6 pins 15m K870 FOOT AMPTROL K2909 1 Adapter 6 Pin F to 12 Pin M CE for Remote Applications 0 5m See Linc Torch brochure TIG Options See Lin...

Page 19: ...ase Assembly P 635 D 1 6 Fig C Sub Assembly P 635 E 1 7 Fig D Output Choke Assembly P 635 F 1 7 Fig E Wire Drive Motor Assembly P 635 G 1 8 Fig F Rear Panel Assembly P 635 H 1 9 Fig G Roof Top Extrusi...

Page 20: ...SSEMBLY PAGE NAME Case Front Assembly P 635 C 1 Base Assembly P 635 D 1 Sub Assembly P 635 E 1 Output Choke Assembly P 635 F 1 Wire Drive Motor Assembly P 635 G 1 Rear Panel Assembly P 635 H 1 Roof To...

Page 21: ...C Board Mounting Bracket L13263 4 1 X 8 Bushing T12380 8 1 X 9A Noise Suppressor Assembly S25304 7 1 X 12A Output Stud M13896 3 2 X 12F Suppressor Assembly Not Shown S18858 10 2 X 14A Euro Connector B...

Page 22: ...tor Insulator S28286 1 X 4 Base Extrusion M21251 2 2 X 5A Wire Reel Support Bracket L13257 1 1 X 8A Bracket L15091 2 X 9A Mounting Foot S28070 4 X 10A Input Choke M21489 1 X 10B Choke Mounting Bracket...

Page 23: ...2 1 X 3H Spring T11862 14 1 X 3K Retaining Collar Assembly S23811 1 X 4A Rear Floor Panel G6729 1 X 5A Front Floor Panel G6730 1 X 6A CE Filter M18185 12 1 X Fig D Output Choke Assembly P 635 F 1 Item...

Page 24: ...L12085 1 X 3A Drive Motor NSS 1 X 3B Connector Molex Not Shown S24018 8 1 X 3C Locking Post Not Shown S24019 8 1 X 4A Drive Gear M19870 1 X 4B Collar S25414 1 X 5A Cover M19999 1 X 6 Drive Roll Shaft...

Page 25: ...1 X 1A Rear Panel G5130 1 1 X 2A Fan Assembly M22149 2 X 3A Fan Bracket L13239 1 1 X 4 Bushing T12380 4 1 X 7A Cord Grip Connector S19999 1 X 8A Solenoid M17294 8 1 X 9A Ethernet Connector M19969 14 1...

Page 26: ...ive Board S28256 1 X 10 Door Assembly Includes G6080 2 1 X 10A Door Bracket Assembly M21526 1 1 X 10B Door NSS 1 X 10C Hinge Both Pieces S25898 1 2 X 10F Spring S22751 1 1 X 10L Door Latch M20977 1 X...

Page 27: ...Spare Parts Electrical Schematic Spare Parts Electrical Schematic 11 Electrical Schematic POWER WAVE C300 CE code 11624...

Reviews: