Lincoln Electric POWER WAVE C300 CE Operator'S Manual Download Page 12

 

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Weld Mode Search 

The Weld Mode search function allows for a particular 

mode to be selected based on the process, wire type 

and wire size. 

 

1.  Press the Left Push Button until Weld Mode LED is 

illuminated. 

 

 

2.  Press and hold the centre knob for 1 second release 

centre knob.  The Weld Mode search menu will be 

active. 

3.  Rotate centre knob to cycle to desired process. 

4.  Press the right Push Button to select the process.  If 

necessary, repeat steps 3 and 4 to select wire type, 

wire size, and final selection. 

 

2-step 4-step - Trigger Operation 

The 2-Step - 4-Step switch changes the function of the 

gun trigger.  2-Step trigger operation switches the 

welding output ON-OFF in direct response to the trigger.  

4-Step trigger operation provides 'trigger interlock' 

capability and gives the ability to control the amount of 

time spent in the arc start and arc crater steps. 

 

Press the right push button on the case front to toggle 

between 2-Step and 4-Step operation. 

 

The 2-Step, 4-Step trigger has no effect when welding 

with SMAW. 

 

 

2-Step Trigger 

2-Step trigger operation is the most common.  When the 

gun trigger is pulled, the welding system (power source 

and wire feeder) cycles through the arc starting 

sequence and into the main welding parameters.  The 

welding system will continue to weld as long as the gun 

trigger is activated.  Once the trigger is released, the 

welding system cycles through the arc ending steps. 

 

4-Step Trigger 

4-Step trigger operation gives the welder additional 

control in the welding sequence.  4-Step trigger allows 

the welder to choose the arc start, weld and arc end 

time.  It may also be set-up to work as a trigger interlock. 

 

Cold Feed/Gas Purge Switch 

Cold Feed and Gas Purge are combined 

into a single spring centered toggle switch. 

 

To activate Cold Feeding, hold the switch 

in the UP position.  The wire drive will feed 

electrode but neither the power source nor 

the gas solenoid will be energized.  Adjust 

the speed of cold feeding by rotating the 

WFS knob.  Cold feeding, or "cold inching" the electrode 

is useful for threading the electrode through the gun. 

 

Hold with toggle switch in the DOWN position to activate 

Gas Purge and let the shielding gas flow. 

 

Set-Up Features Menu 

The Setup Menu gives access to the set-up 

configuration.  Stored in the set-up configuration are 

user parameters that generally need to be set only at 

installation.  The parameters are grouped as follows: 

 

P.1 through P.79 Unsecured Parameters (always 

adjustable). 

 

P.79 through P.199 Diagnostic Parameters (always 

read only). 

 

P.501 through P.599 Secured Parameters 

(accessible only through Power Wave Manager). 

 

To access the set-up menu, press the right and left 

buttons of the MSP4 panel simultaneously.  Note that 

the set-up menu cannot be accessed if the system is 

welding, or if there is a fault (The status LED is not solid 

green).  Change the value of the blinking parameter by 

rotating the SET knob. 

 

After changing a parameter it is necessary to press the 

right hand button to save the new setting.  Pressing the 

left button will cancel the change.  To exit the set-up 

menu at any time, press the right and left buttons of the 

MSP4 panel simultaneously.  Alternately, 1 minute of 

inactivity will also exit the setup menu. 

 

List of Unsecured Parameters 

P.0 

Exit Setup Menu 

P.1 

Wire Feed Speed Units 

P.2 

Arc Display Mode 

P.3 

Display Energy 

P.4 

Recall Memory with Trigger 

P.5 

Procedure Change Method 

P.6 

Stall Factor Adjustment 

P.7 

Gun Offset Adjustment 

P.8 

TIG Gas Control 

P.9 

Crater Delay 

P.14 

Reset Consumable Weight 

P.16 

Push-Pull Gun Knob Behaviour 

P.17 

Remote Control 

P.20 

Display Trim as Volts Option 

P.22 

Arc Start/Loss Error Time 

P.25 

Joystick Configuration 

P.26 

Show Memory Led 

 

Summary of Contents for POWER WAVE C300 CE

Page 1: ...IM2033 04 2010 Rev 0 POWER WAVE C300 CE OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu...

Page 2: ...ncluding options and accessories Sales code K2865 code may also contain prefixes and suffixes Is in conformity with Council Directives and amendments EMC Directive 2004 108 EC Low Voltage Directive 20...

Page 3: ...to the dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial nu...

Page 4: ...he work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fie...

Page 5: ...air intake is not recommended because normal air flow may be restricted Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown Keep machine dry Shelt...

Page 6: ...ter wire guide by turning the knurled thumbscrews counter clockwise to unscrew them from the feed plate 4 Rotate the triangular lock and remove the drive rolls See Figure 1 Unlocked position Locked po...

Page 7: ...wire feed speed or amperage 2 Left Knob Adjusts value in left display 3 Main Display Shows detailed welding and diagnostic information 4 Left Button Changes the Main display to show the Weld Mode Indu...

Page 8: ...tance and UltimArc TM Control UltimArc TM Control allows the operator to vary the arc characteristics from soft to crisp UltimArc Control is adjustable from 10 0 to 10 0 with a nominal setting of 0 0...

Page 9: ...Trim 50 Arc Length Short Trim 1 00 Arc Length Medium Trim 1 50 Arc Length Long UltimArc Control UltimArc Control adjusts the focus or shape of the arc UltimArc Control is adjustable from 10 0 to 10 0...

Page 10: ...lding a torch with an integral gas valve Basic Operation TIG MODE Process Mode TIG Lift 3 TIG Lift Pulse 8 Saving a Memory To save the current machine settings to the selected memory press and hold th...

Page 11: ...e Units Wire Feed Speed Weld mode and wire m min Voltage Weld mode dependent Volts Trim 0 50 to 1 50 UltimArc Control 10 0 to 10 0 Weld mode dependent Limits may be set for Wire Feed Speed Amperage Vo...

Page 12: ...ntered toggle switch To activate Cold Feeding hold the switch in the UP position The wire drive will feed electrode but neither the power source nor the gas solenoid will be energized Adjust the speed...

Page 13: ...system will switch to procedure B settings Release the trigger to stop welding When the next weld is made the system will start again with procedure A Integral TrigProc Use Integral Trigger Procedure...

Page 14: ...a push pull gun that uses a potentiometer for wire feed speed control Stick TIG and gouge welding currents are set at the User Interface This setting is backward compatible with the PushPull settings...

Page 15: ...ormation will appear about key system events Press the left MSP4 button to exit P 102 Fatal Logs Press the right MSP4 button to view the Fatal Logs Rotate the encoder to select the module to read and...

Page 16: ...ges to memory limits saving to memory if P 502 Yes changes to setup parameters if P 505 Yes This parameter can only be accessed using Power Wave Manager P 509 UI Master Lockout Locks all user interfac...

Page 17: ...6 10 6 40 40 25 20 15 1 Cord and Fuse Sizes based upon the U S National Electric Code and maximum output for 40 C 104 ambient 2 Also called inverse time or thermal magnetic circuit breakers circuit br...

Page 18: ...Push Pull gun Cougar CE 8 meter K10095 1 15M Remote control 6 pins 15m K870 FOOT AMPTROL K2909 1 Adapter 6 Pin F to 12 Pin M CE for Remote Applications 0 5m See Linc Torch brochure TIG Options See Lin...

Page 19: ...ase Assembly P 635 D 1 6 Fig C Sub Assembly P 635 E 1 7 Fig D Output Choke Assembly P 635 F 1 7 Fig E Wire Drive Motor Assembly P 635 G 1 8 Fig F Rear Panel Assembly P 635 H 1 9 Fig G Roof Top Extrusi...

Page 20: ...SSEMBLY PAGE NAME Case Front Assembly P 635 C 1 Base Assembly P 635 D 1 Sub Assembly P 635 E 1 Output Choke Assembly P 635 F 1 Wire Drive Motor Assembly P 635 G 1 Rear Panel Assembly P 635 H 1 Roof To...

Page 21: ...C Board Mounting Bracket L13263 4 1 X 8 Bushing T12380 8 1 X 9A Noise Suppressor Assembly S25304 7 1 X 12A Output Stud M13896 3 2 X 12F Suppressor Assembly Not Shown S18858 10 2 X 14A Euro Connector B...

Page 22: ...tor Insulator S28286 1 X 4 Base Extrusion M21251 2 2 X 5A Wire Reel Support Bracket L13257 1 1 X 8A Bracket L15091 2 X 9A Mounting Foot S28070 4 X 10A Input Choke M21489 1 X 10B Choke Mounting Bracket...

Page 23: ...2 1 X 3H Spring T11862 14 1 X 3K Retaining Collar Assembly S23811 1 X 4A Rear Floor Panel G6729 1 X 5A Front Floor Panel G6730 1 X 6A CE Filter M18185 12 1 X Fig D Output Choke Assembly P 635 F 1 Item...

Page 24: ...L12085 1 X 3A Drive Motor NSS 1 X 3B Connector Molex Not Shown S24018 8 1 X 3C Locking Post Not Shown S24019 8 1 X 4A Drive Gear M19870 1 X 4B Collar S25414 1 X 5A Cover M19999 1 X 6 Drive Roll Shaft...

Page 25: ...1 X 1A Rear Panel G5130 1 1 X 2A Fan Assembly M22149 2 X 3A Fan Bracket L13239 1 1 X 4 Bushing T12380 4 1 X 7A Cord Grip Connector S19999 1 X 8A Solenoid M17294 8 1 X 9A Ethernet Connector M19969 14 1...

Page 26: ...ive Board S28256 1 X 10 Door Assembly Includes G6080 2 1 X 10A Door Bracket Assembly M21526 1 1 X 10B Door NSS 1 X 10C Hinge Both Pieces S25898 1 2 X 10F Spring S22751 1 1 X 10L Door Latch M20977 1 X...

Page 27: ...Spare Parts Electrical Schematic Spare Parts Electrical Schematic 11 Electrical Schematic POWER WAVE C300 CE code 11624...

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