Lincoln Electric NERTAJET CPM 400 Safety Instruction For Use And Maintenance Download Page 25

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8695 4598 / G

C - DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS

CPM 400-450-600wi

C-21

CPM450

assembly « 200A »

Reference

Part no.

Description

Symbol

M42

W000275670

Torch tip

CPM450

Z04092188

5 seals, 37.4x1.78 Nitrile

W000372925

Seal, 6.75x1.78 Nitrile

W000372168

Protective ring

CPM450

M11

W000275654

Immersion pipe

CPM450

« 200A »

20-200

M25

W000375220

Electrode

CPM450

« 200A »

140-200

J10

W000275630

Seal, 8x1.5 Nitrile

M24

W000275642

Gas diffuser

CPM450

« 200A »

200

J15

W000275630

Seal, 11.8x1.5 Nitrile

J16

W000275630

Seal, 13x1

M23

W000275661

Plasma nozzle

CPM450

« 200A »

200

J20

W000376537

Seal D4x1.2 505CH

M22

W000275637

Internal cap

CPM450

« 200A »

200

J17

W000275630

Seal, 26.7x1.78

M21

W000275644

Downstream diffuser

CPM450

« 200A »

200

M20

W000275668

Downstream nozzle

CPM450

« 200A »

200

M19

W000375217

External cap

CPM450

« 200A »

120-200

CPM450 assembly « 280 - 400A »

Reference

Part no.

Description

Symbol

M42

W000275670

Torch tip

CPM450

Z04092188

5 seals, 37.4x1.78 Nitrile

W000372925

Seal, 6.75x1.78 Nitrile

W000372168

Protective ring

CPM450

M33

W000275655

Immersion pipe

CPM450

« 200A »

280-400

M32

W000275652

Electrode

CPM450

« 280-400A »

280-400

J10

W000275630

Seal, 8x1.5 Nitrile

M31

W000275640

Gas diffuser

CPM450

« 280-400A »

280-400

M30

W000275638

Internal cap

CPM450

« 280-400A »

280-400

J18

W000275630

Seal, 26.7x1.78

J19

W000275630

Seal, 22x1.5

M29

W000275663

Plasma nozzle

CPM450

« 280A »

280

W000372183

Plasma nozzle

CPM450

« 400A »

400

J34

W000374340

Insulating ring

CPM450

« 280-400A »

M28

W000275649

Downstream diffuser

CPM450

« 280-400A »

280-400

M27

W000275669

Downstream nozzle

CPM450

« 280A »

280

W000372184

Downstream nozzle

CPM450

« 400A »

400

M26

W000375218

External cap

CPM450

« 280-400A »

280-400

Summary of Contents for NERTAJET CPM 400

Page 1: ...TAJET TORCH CPM 400 450 CPM 600WI SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE N W000275368 W000372096 W000372852 EDITION EN Instructions for use REF 8695 4598 REVISION G DATE 10 2018 Original instructions ...

Page 2: ... Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer will not be held responsible where items not recommended by themselves are associated with this product For your safety there follows a non restrictive list of recommendations or requirements many of which appear in the employment code Finally we would ask you kindly to inform your supplier of...

Page 3: ...0A STRAIGHT CUT AND BEVEL 18 7 CPM 450 DOUBLE FLUX NITROGEN OR ARGON HYDROGEN ASSEMBLY 200A AND 280 400A STRAIGHT CUT AND BEVEL 20 8 TOOLING KIT FOR CPM 450 22 9 CPM600WI WATER VORTEX NITROGEN ASSEMBLY 60 120A 24 10 CPM600WI WATER VORTEX NITROGEN ASSEMBLY 180 300A 26 11 CPM 600WI WATER VORTEX NITROGEN ASSEMBLY 300 600A 28 12 TORCH ASSEMBLY PROCEDURE FOR CPM 400 30 13 TORCH ASSEMBLY PROCEDURE FOR C...

Page 4: ...update REVISION C 03 12 DESIGNATION PAGE Complete update Adding CPM300wi REVISION D 10 12 DESIGNATION PAGE Complete update REVISION E 05 14 DESIGNATION PAGE Complete update CPM600wi HPi REVISION F 06 15 DESIGNATION PAGE Complete update REVISION G 10 18 DESIGNATION PAGE To change logos ...

Page 5: ... the specific manual supplied with the equipment EQUIPMENT FOR PLASMA CUTTING Before any servicing operations on the torch make sure that the generator is powered down During the cutting operation the tip of the torch may be heated considerably Before removal it is imperative to use protective equipment ...

Page 6: ...mission of this product contact your local water Authority to inquire about the regulations applying to your region You should inform them of The COD of the Freezcool 741000 mg kg The quantity in kg to be discharged The Water Authority will advise you of the approach to be followed and in particular The location The quantity The timing for discharging the product The COD Chemical Oxygen Demand rep...

Page 7: ...8695 4598 G A SAFETY INSTRUCTIONS CPM 400 450 600wi A 3 ...

Page 8: ...e plasma under the combined effect of the electrical arc the plasmagene gas and the second injected gas 2 CHARACTERISTICS Torch characteristics Torch description Torch 2 5m CPM 400 450 300wi Torch 3 9m CPM 400 450 300wi Torch 2 5m CPM 400 450 300wi R360 Comments For standard installations with BRT400 For type II bevelling unit installations with BRT400 For standard installations with BRT360 Torch ...

Page 9: ...ma cutting gas Plasma shield gas 9 0 5 to 7 40 40 40 99 99 Argon Nitrogen MIXOJET Alimentation du MIXOJET DUAL 12 32 44 56 99 99 Hydrogen MIXOJET Alimentation du MIXOJET DUAL 12 14 20 25 99 99 Air Plasma shield gas 9 0 5 to 5 50 130 200 Dry and oil free Water Plasma vortex 4 1 5 1 5 1 5 Freezcool Cooling 150A 300A 450A 7 5 to 8 5 4 0 l min minimum T 22 à 23 C Freezcool Friojet 300 Friojet 300 Frio...

Page 10: ...l can This coolant is ready for use NEVER ADD WATER This coolant is antifreeze down to 27 C anti algae anti corrosive non toxic non flammable Special Freezcool liquid Green W000381407 20l can This coolant is ready for use NEVER ADD WATER This coolant is antifreeze down to 5 C anti algae anti corrosive non toxic non flammable Distilled water It should have high electrical resistivity a pH of about ...

Page 11: ...00 260B W000381126 Drawer complement Nertajet HP300 Stainless steel and aluminium 400 A B 400B W000379393 Starter Kit MildSteel HP150 50 130 W000381063 Complement Starter Kit MildSteel HP300 260 W000381064 Complement Starter Kit MildSteel HP400 400 W000382015 Starter Kit Stainless steel and aluminium HP150 90 130 W000382014 Complement Starter Kit Stainless steel and aluminium HP300 260 W000382016 ...

Page 12: ...8695 4598 G C 8 CPM 400 450 600wi C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 1 CPM 400 DOUBLE FLUX OXYGEN ASSEMBLY 30 130A STRAIGHT CUT ...

Page 13: ...ectrode CPM400 80A W000275466 Electrode CPM400 100 130A M3 W000382599 Plasma gas diffuser CPM400 30A W000382600 Plasma gas diffuser CPM400 50A W000382601 Plasma gas diffuser CPM400 80 100 130A J3 W000275464 Internal diffuser seal J4 W000275464 External diffuser seal M5 W000275447 Plasma nozzle CPM400 30A W000275451 Plasma nozzle CPM400 50A W000275459 Plasma nozzle CPM400 80A W000275463 Plasma nozz...

Page 14: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 10 CPM 400 450 600wi 2 CPM 400 DOUBLE FLUX OXYGEN ASSEMBLY 200 260A STRAIGHT CUT ...

Page 15: ... grease M10 W000275433 Immersion pipe CPM400 30 260A straight consumable M34 W000275467 Electrode CPM400 200A W000275475 Electrode CPM400 260A M35 W000382602 Plasma gas diffuser CPM400 200A W000382603 Plasma gas diffuser CPM400 260A J3 W000275464 Internal diffuser seal J4 W000275464 External diffuser seal M36 W000275468 Plasma nozzle CPM400 200A W000275476 Plasma nozzle CPM400 260A M37 W000275472 ...

Page 16: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 12 CPM 400 450 600wi 3 CPM 400 DOUBLE FLUX OXYGEN ASSEMBLY 130 260 400A STRAIGHT CUT AND BEVEL ...

Page 17: ...rode CPM400 260A bevel W000372178 Electrode CPM400 400A bevel M47 W000382601 Plasma gas diffuser CPM400 130A M48 W000382603 Plasma gas diffuser CPM400 260A J3 W000275464 Internal diffuser seal J4 W000275464 External diffuser seal M49 W000372179 Plasma gas diffuser CPM400 400A J6 Diffuser external diffuser seal 400A J7 Diffuser external diffuser seal 400A M50 W000278295 Plasma nozzle CPM400 130A be...

Page 18: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 14 CPM 400 450 600wi 4 CPM 400 DOUBLE FLUX STAINLESS STEEL ALUMINIUM ASSEMBLY 45 90 200A STRAIGHT CUT ...

Page 19: ...400 200A AL SS electrode M3 W000382599 CPM400 30 45A plasma gas diffuser W000382601 CPM400 90A plasma gas diffuser W000383040 CPM400 200A AL SS plasma gas diffuser J3 W000275464 Internal diffuser seal J4 W000275464 External diffuser seal M69 W000375603 CPM400 45A AL SS plasma nozzle W000375606 CPM400 90A AL SS plasma nozzle W000375596 CPM400 200A SS plasma nozzle W000375623 CPM400 200A AL plasma n...

Page 20: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 16 CPM 400 450 600wi 5 CPM 400 DOUBLE FLUX STAINLESS STEEL ALUMINIUM ASSEMBLY 130 260 400A STRAIGHT AND BEVEL CUT ...

Page 21: ... M72 W000375608 CPM400 130 260A AL SS bevel electrode W000383042 CPM400 400A AL SS bevel electrode M3 W000382601 CPM400 130A plasma gas diffuser W000382603 CPM400 260A plasma gas diffuser W000383041 CPM400 400A plasma gas diffuser J3 W000275464 Internal diffuser seal J4 W000275464 External diffuser seal M73 W000375609 CPM400 130A AL SS bevel plasma nozzle W000375613 CPM400 260A AL SS bevel plasma ...

Page 22: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 18 CPM 400 450 600wi 6 CPM 450 DOUBLE FLUX NITROGEN OR ARGON HYDROGEN ASSEMBLY 20 120A STRAIGHT CUT AND BEVEL ...

Page 23: ...11 W000275630 Seal 15x1 Nitrile M14 W000277309 Plasma nozzle CPM450 20A 20 W000275657 Plasma nozzle CPM450 40A 40 W000275658 Plasma nozzle CPM450 60A 60 W000275659 Plasma nozzle CPM450 90A 90 W000275660 Plasma nozzle CPM450 120A 120 M15 W000275632 Insulating ring CPM450 20 120A 20 120 J12 Z04092392 Seal 14x1 J13 Z04092391 Seal 19x1 M13 W000275656 Intermediate cap CPM450 20 120A 20 120 J14 W0002756...

Page 24: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 20 CPM 400 450 600wi 7 CPM 450 DOUBLE FLUX NITROGEN OR ARGON HYDROGEN ASSEMBLY 200A AND 280 400A STRAIGHT CUT AND BEVEL ...

Page 25: ...0 W000275668 Downstream nozzle CPM450 200A 200 M19 W000375217 External cap CPM450 200A 120 200 CPM450 assembly 280 400A Reference Part no Description Symbol M42 W000275670 Torch tip CPM450 J8 Z04092188 5 seals 37 4x1 78 Nitrile J9 W000372925 Seal 6 75x1 78 Nitrile B1 W000372168 Protective ring CPM450 M33 W000275655 Immersion pipe CPM450 200A 280 400 M32 W000275652 Electrode CPM450 280 400A 280 400...

Page 26: ... CPM 450 Tooling kit for CPM450 Reference Part no Description Symbol K1 W000277951 Tool kit for CPM450 O1 Diffuser and electrode clamping extractor O2 Insulating ring extraction pliers O3 Nozzle extraction pliers O4 Internal cap extraction ring O5 H3 hex key for immersion pipe M8 W000325016 Silicone grease ...

Page 27: ...8695 4598 G C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS CPM 400 450 600wi C 23 ...

Page 28: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 24 CPM 400 450 600wi 9 CPM600WI WATER VORTEX NITROGEN ASSEMBLY 60 120A ...

Page 29: ...seals 8x1 25 Nitrile M57 W000325077 Straight gas diffuser 60 à 240A J26 S04080916 5 seals 18 5x1 2 Nitrile M62 W000325106 Plasma nozzle for use at 60A 90 Ø1 3 W000325108 Plasma nozzle for use at 90A 120 Ø1 6 W000325574 Plasma nozzle for use at 120A 150 Ø1 8 M63 W000372583 Internal water vortex kit CPM300wi J30 W000372628 Seal kit for water vortex kit 2x31 47x1 78 2x37 4x1 78 2x28 0x2 0 J31 W000325...

Page 30: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 26 CPM 400 450 600wi 10 CPM600WI WATER VORTEX NITROGEN ASSEMBLY 180 300A Pc7 2 ...

Page 31: ...0325575 Plasma nozzle for use at 180A 200 Ø2 0 W000325084 Plasma nozzle for use at 240A 240 Ø2 2 Z04091350 Plasma nozzle for use at 300A 320 Ø3 0 M59 W000262880 Vortex support 300A and more M60 S04092098 Straight gas vortex 300A and more J27 S04092099 5 seals 16x1 Nitrile M61 W000372626 Electrode W4 W4 J28 Z04081283 5 seals 8x1 25 Nitrile J29 S04092081 5 seals 8 1x1 6 M63 W000372583 Internal water...

Page 32: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 28 CPM 400 450 600wi 11 CPM 600WI WATER VORTEX NITROGEN ASSEMBLY 300 600A ...

Page 33: ... vortex J27 S04092099 5 nitrile seals 16x1 M61 W000372626 W3 electrode W3 J28 Z04081283 5 nitrile seals 8x1 25 J29 S04092081 5 seals 8 1x1 6 M62 Z04091350 Plasma nozzle for use with 300A 320 Ø3 0 Z04091351 Plasma nozzle for use with 510A 500 Ø3 5 Z04091352 Plasma nozzle for use with 600A 640 Ø3 0 M63 W000372583 CPM600wi internal water vortex kit J30 W000372628 Seal kit of water vortex kit 2x31 47x...

Page 34: ...Clean the nozzle face and the inside of the torch with a dry cloth Check the fastening of the immersion pipe M10 to the body of the torch M1 using an Allen key 2 Assemble the electrode Slightly lubricate the red seal with silicone grease M8 Use the central part of the tool M4 to screw in the electrode Moderately lock the electrode ...

Page 35: ...e nozzle and the gas diffuser Slightly lubricate the nozzle seals with silicone grease M8 Never apply grease on the gas diffuser Fit the diffuser in the nozzle Fit the nozzle and diffuser assembly in the tip of the CPM400 torch There must be no mechanical gap between the nozzle and the tip of the torch ...

Page 36: ...internal cap Slightly lubricate the two black seals of the tip of the CPM400 torch with silicone grease M8 Fit the intermediate cap and screw it on tightly 5 Assemble the downstream nozzle Assemble the downstream nozzle on the intermediate cap There must be no mechanical gap between the cap and the nozzle ...

Page 37: ...of the external cap with silicone grease M8 Moderately tighten the external cap on the tip of the torch The downstream nozzle must no longer move neither sideways nor up and down The CPM 400 torch is ready for use 7 Assemble the nozzle Use the CPM400 tool During extraction take care not to drop the gas diffuser which may come off along with the nozzle ...

Page 38: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 34 CPM 400 450 600wi 13 TORCH ASSEMBLY PROCEDURE FOR CPM 450 Clean the nozzle face and the inside of the torch with a dry cloth ...

Page 39: ...steel 1 20 to 120 A 2 200 A 3 280 to 400 A Continue as follows to install the consumables in the torch Install the M11 immersion pipe using a 3 mm Allen key To install the consumables in the body of the torch you may need silicone grease M8 Use only a small quantity of grease a fine film is all that is required Use the grease supplied with the torch Never apply grease on the gas diffuser ...

Page 40: ...20 200A immersion pipe M18 20 120A electrode M17 20 120 A diffuser M14 20 A nozzle 40 A nozzle 60 A nozzle 90 A nozzle 120 A nozzle M15 20 120A insulating ring M16 20 A downstream nozzle 40 A downstream nozzle 60 A downstream nozzle 90 A downstream nozzle 120 A downstream nozzle M13 20 120 A external cap ring M12 20 120 A external cap ...

Page 41: ...bling the consumables Install the M18 electrode using an 11 mm socket spanner Fit the gas diffuser in the nozzle and press it till the seal is no longer visible Position the insulating ring on the downstream nozzle Install the cap ring on the body of the torch till the seal is no longer visible ...

Page 42: ...0 450 600wi Fit the nozzle and press it till the seal is no longer visible Tighten the external cap on the body of the torch The CPM 450 torch is ready for use Removing the consumables Special equipment is required for dismantling the torch External cap ring Nozzle Gas diffuser ...

Page 43: ...ING PROCESS CPM 400 450 600wi C 39 2 200 A Description of consumables M11 40 200A immersion pipe M25 200A electrode M24 200 A diffuser M23 200 A nozzle M22 200 A internal cap M21 200 A downstream diffuser M20 200 A downstream nozzle M19 200 A external cap ...

Page 44: ...ling the consumables Install the electrode using an 11 mm socket spanner Fit the gas diffuser in the nozzle and press it till the seal is no longer visible Fit the internal cap and press it till the seal is no longer visible Install the downstream diffuser and the downstream nozzle as shown below ...

Page 45: ...ING IN PLASMA CUTTING PROCESS CPM 400 450 600wi C 41 Tighten the external cap on the body of the torch The CPM 450 torch is ready for use Removing the consumables Special equipment is required for dismantling the torch Internal cap Nozzle ...

Page 46: ... CPM 400 450 600wi 3 280 to 400 A Description of consumables M33 280 400A immersion pipe M32 280A electrode M31 280 400 A upstream diffuser M30 280 400 A intermediate cap M29 280 A nozzle M28 280 A downstream diffuser M27 280 A downstream nozzle M26 280 400 A external cap ...

Page 47: ...sembling the consumables Install the electrode using an 11 mm socket spanner then the upstream diffuser Fit the intermediate cap in the nozzle Fit the assembly in the body of the torch till the seal is no longer visible Install the downstream diffuser and the downstream nozzle as shown below ...

Page 48: ...MA CUTTING PROCESS 8695 4598 G C 44 CPM 400 450 600wi Tighten the external cap on the body of the torch The CPM 450 torch is ready for use Removing the consumables Special equipment is required for dismantling the torch Internal cap ring ...

Page 49: ...8695 4598 G C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS CPM 400 450 600wi C 45 ...

Page 50: ... holder electrode holder and torch body must be clean free of dust and metal particles coolant or grease Use a blower or a clean dry cloth to clean the surfaces With each change of consumables visually inspect the condition of the O ring seals 3 O ring seals J24 near the connector on stainless steel fittings 3 O ring seals J22 and J23 on the outer body of the tip 1 O ring seals J21 in the nozzle h...

Page 51: ...e consumables in the torch Moderately tighten the M55 immersion pipe using a 4 mm Allen key To fit the consumables in the torch it is necessary to lubricate some parts The grease must not exceed the area to lubricate The thickness must be as fine as possible Apply a small quantity of grease to the end of your index and turn your finger around the area to lubricate Use only M8 grease supplied by LI...

Page 52: ...sma nozzle for use at 90A 120 Ø1 6 Plasma nozzle for use at 120A 150 Ø1 8 Plasma nozzle for use at 180A 200 Ø2 0 Plasma nozzle for use at 240A 240 Ø2 2 M63 Internal water vortex kit CPM600wi M64 Water vortex external cap CPM600wi M65 Water vortex ceramic nozzle 60A Ø2 2 Water vortex ceramic nozzle 90A Ø2 8 Water vortex ceramic nozzle 120A Ø3 2 Water vortex ceramic nozzle 180A Ø3 8 Water vortex cer...

Page 53: ...ESS CPM 400 450 600wi C 49 Assembling the consumables Lubricate the 2 electrode seals M56 Screw the electrode in the body then moderately tighten using a 12 mm box spanner Put the diffuser M57 in place in the torch tip with its 18 5 x 1 2 seal GREASE FREE ASSEMBLY ...

Page 54: ...al water vortex kit CPM600wi M63 with or without the downstream nozzle M65 according to the cutting table so that it presses against the nozzle M62 The seals need not be lubricated Take the cap M64 and slightly lubricate the metal part located above the tap over approximately 1 cm on the top of the blue insulating sleeve Screw the cap on the tip holding the rapid torch nut with one hand with its s...

Page 55: ...am nozzle M65 on the water vortex kit M63 The seal need not be lubricated Place the tip under the connector and push the tip till you can feel the stiffness of the shutters Screw the tip nut Check the tightening of the cap M64 Check the tightening of the nut M66 that holds the downstream nozzle M65 The CPM 600wi torch is ready for use Removing the consumables Reverse the assembly order Special equ...

Page 56: ...nsumables M55 Immersion pipe CPM600wi M59 Vortex support 300A and more M60 Straight gas vortex 300A and more M61 Electrode W4 W4 M62 Plasma nozzle for use at 300A 320 Ø3 0 M63 Internal water vortex kit CPM600wi M64 Water vortex external cap CPM600wi M65 Water vortex ceramic nozzle 300A Ø4 6 M66 Nut for ceramic vortex nozzle CPM600wi ...

Page 57: ...00wi C 53 Assembling the consumables Put the 300A vortex support M59 in place in the tip Lubricate the two electrode seals M61 Place the diffuser M60 on the electrode M61 then moderately tighten with a 12 mm box spanner The rest is identical to the first configuration 60 to 240 A ...

Page 58: ...C DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 8695 4598 G C 54 CPM 400 450 600wi 15 BUNDLE AND CONNECTOR CPM 400 450 600wi ...

Page 59: ...h BRT400 450 W000372852 Torch CPM400 450 600wi connector bundle 2 5 m R360 Connectors compatible with BRT360 F2 W000372173 Spare cable kit touch go F11 W000375219 Adapter touch go F4 W000372171 Complete HF cable for torch bundle CPM400 450 600wi F5 W000372172 Connector fastening nut F6 W000372170 Fastening tool for connector F7 W000372967 Complete CPM400 450 600wi connector F8 W000372169 HF feed t...

Page 60: ...8695 4598 G D 56 CPM 400 450 600wi D TORCH LEAD BUNDLES 1 CONNECTING THE BUNDLES NEAR THE CPM400 450 600WI TORCH ...

Page 61: ...n the torch body M4 EV block not embeded N W000278171 7 Pilot gas 8 Cutting gas outlet to reference 4 9 Cutting gas inlet 10 Cutting solenoid valve 11 Non return valve 12 Measurement connection for pressure gauge 14 EV exhaust pipe EV block not embeded N W000278171 Reference Part no Description Symbol M4 W000278171 EV block not embeded 10 590 8095 2 2 1 8L Burkert 6013 cutting solenoid valve 11 59...

Page 62: ... 450 600wi 2 CONNECTING THE BUNDLES NEAR THE HF 400 UNIT Mark Designation E3 Plate detection G22 Pilot gas G23 Annular gas G24 Cutting gas G25 Vortex optional G27 Torch nozzle cable G28 Cooling water circuit return G30 Cooling water circuit outlet ...

Page 63: ...making their replacement necessary During disassembly or reassembly of parts equipping the torch handle them carefully in order to avoid breaking scratching or marking them An error in assembly or leaving out a part can be detrimental to the service life of the torch Always use original manufacturer parts b BUNDLE The bundle must be installed so that it is safe from mechanical chemical and heat da...

Page 64: ... 600WI TORCH ASSEMBLY The consumables and torch are to be stored in a clean dry place Never use soiled or over used consumables The hafnium slug of the electrode must not be worn U1 crater depth above 1mm 30 50 A 1 5mm 80 a 130 A 2mm 200 A The nozzle holes must not be deformed or obstructed All the consumables and the torch must be clean and dry clean with a dry cloth if necessary Never use a dust...

Page 65: ...ducing valve does not move after having closed the gas cylinder if the pressure drops leak Spark extinction at the time of transfer Reduce the power run up time delay Check the cutting gas pressures NOTE Be careful of the pressure increase of the pressure reducing valves be careful not to move the torch too far away at the time of the transfer risk of arc breaking Difficult transfer Check the conn...

Page 66: ... metal raise the torch at time of transfer direct contact with the part a lack of cutting gas check the flowrate or the cutting gas circuit intensity too great for the diameter of the nozzle used see scale poor cooling check the flow on the return circuit and the temperature of the cooling circuit Destruction or rapid wear of flat electrodes Check the condition of the gas barrel Increase the flowr...

Page 67: ... AND MAINTENANCE CPM 400 450 600wi E 63 4 SPARE PARTS Spare parts relating to the consumables of the torch CPM400 450 600wi can be found in section C Description of assembling in plasma cutting process D Torch lead bundles ...

Page 68: ...EP AND MAINTENANCE 8695 4598 G E 64 CPM 400 450 600wi PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com ...

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