Lincoln Electric Magnum PRO 250 LX Operator'S Manual Download Page 5

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

   6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks
from starting a fire. Remember that welding sparks and hot
materials from welding can easily go through small cracks and
openings to adjacent areas. Avoid welding near hydraulic lines.
Have a fire extinguisher readily available.

   6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
and the operating information for the equipment being used.  

     6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause
overheating and create a fire hazard.

   6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures 
will not cause flammable or toxic vapors from substances inside.
They can cause an explosion even though they have been
“cleaned”. For information, purchase “Recommended Safe
Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society 
(see address above).

   6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

   6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area.

   6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or
other locations away from the welding area increase the
possibility of the welding current passing through lifting chains,
crane cables or other alternate circuits. This can create fire
hazards or overheat lifting chains or cables until they fail.

   6.h. Also see item 1.c.

   6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

   6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

   7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used
and properly operating regulators designed for
the gas and pressure used. All hoses, fittings,
etc. should be suitable for the application and
maintained in good condition.

   7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

   7.c. Cylinders should be located:

Away from areas where they may be struck or subjected
to physical damage.

A safe distance from arc welding or cutting operations
and any other source of heat, sparks, or flame.

   7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

   7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

   7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

   7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
the Compressed Gas Association,  14501 George Carter Way
Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

   8.a. Turn off input power using the disconnect

switch at the fuse box before working on 
the equipment.

   8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

   8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

SAFETY

Safety 04 of 04 - 5/16/2018

Summary of Contents for Magnum PRO 250 LX

Page 1: ...gister Authorized Service and Distributor Locator www lincolnelectric com locator IM10484 Issue Date Nov 16 18 Lincoln Global Inc All Rights Reserved K Number K3569 2 Magnum PRO 250 LX GT K3570 2 Magn...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...CTION 6 MAKING A WELD 7 MACHINE OPERATION SECTION 7 PROCEDURE SETTINGS 8 SETTING GAS FLOW RATE 9 OPTIONAL KITS AND ACCESSORIES 10 MAINTENANCE 10 ROUTINE MAINTENANCE 10 TROUBLESHOOTING 11 HOW TO USE TR...

Page 7: ...aded to withstand the harsh conditions of being used in rugged environments NOTE Please turn off gas when not in use SPECIFICATIONS SUPPLIED wITH KP2745 364AT 3 64 Contact Tip KP2747 1A Aluminum Diffu...

Page 8: ...l of the parts listed KP2745 364AT Contact Tip 3 64 1 2mm Included KP2747 1A Aluminum Gas Diffuser Installed KP2743 1 62RA Aluminum Gas Nozzle Installed 1 8 Recess 625 ID KP2518 2 U Groove Drive Roll...

Page 9: ...l be in the 3 64 operating position Reverse roller for 030 or 035 inch 0 9 mm diameter wire 5 Gas nozzle directs gas flow around arc Pull off gas nozzle to see contact tip and gas diffuser Spool gun i...

Page 10: ...e available and the best choice depends on the type of base metals and the desired characteristics of the weldment such as ductility and strength corrosion resistance sustained service temperature and...

Page 11: ...between drive roll pressure idler roll 8 Push wire until wire end extends approximately 6 150 mm past end of gas diffuser Re engage idle roll pressure by pushing release lever down as shown above the...

Page 12: ...rive Roll Orientation B Changing Drive Roll Orientation Note The drive roll and motor shaft are left hand thread 1 Flip lid open then move release lever to the up position 2 Take wrench 10mm and loose...

Page 13: ...just gas flow per Setting Gas Flow Rate 7 Re engage wire drive by pushing release lever to down position to feed wire 8 Momentarily squeeze trigger and verify that wire feeds properly Trim wire to app...

Page 14: ...8 9 Wire Size Metal Thickness Arc Volts Wire Speed Amps DC in mm ga in mm ipm mpm 030 0 8 22 030 0 8 13 14 1 200 5 1 40 20 036 1 0 13 14 1 240 6 1 40 18 048 1 2 14 15 1 290 7 4 50 16 060 1 6 15 16 1 3...

Page 15: ...25 Thread on 550A Nozzle Tip Recessed Order KP2743 1 62RA Insulator For 550 Amp front end expendables Order KP2773 1 Contact Tips Both standard duty and heavy duty contact tips are available in a vari...

Page 16: ...1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the...

Page 17: ...ler 1 Change position of wire drive roller 2 Wire drive release open 2 Close wire drive release 3 Wire welded to tip 3 Peel wire off tip or use new tip 4 Wire spool empty 4 Insert new spool 5 Tip too...

Page 18: ...should vary from 5K 0 ohms TESTINg THE TRIggER SwITCH Using the torch Control Cable Connector check for continuity across pins E and F when the trigger is pressed 12 Observe all Safety Guidelines det...

Page 19: ...ed 12 Test weld before adding blue loctite into the set screw hole at the trigger top red part FIGURE F 1 MECHANICAL vALvE REPLACEMENT 1 Remove the following items a Gun tube barrel b Plastic screw co...

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Page 22: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 23: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 24: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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