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16

 WARNING 

If the arc goes out while welding with trigger interlock 
operation, the electrode output from the welding power 
source remains energized and the wire feeder will 
continue to feed wire until the gun trigger is again pulled 
and then released. 
 
 
 

2. CV/CC switch 

The CV/CC switch sets the wire feed 
speed control method for the wire 
feeder. 
 
In the CV position, the wire feed speed 
remains constant during welding. A 
steady arc voltage is regulated by the 
power source by adjusting the arc 
current. 
 
In the CC position, the wire feed speed varies during 
welding. The arc length is maintained by changing the 
wire feed speed. 
 

3. Pressure arm and adjustment 

(See installation section) 
 

4. Optional timer kit 

The optional Timer Kit provides control of preflow time, 
burnback, and postflow time. 
 

5. Spool retainer 

To release the spool retainer, squeeze the metal bar 
inwards. When securing the spool, verify the spool 
retainer is fully seated in place in one of the three 
grooves of the spindle. 
 

6. Spool brake 

Adjust the spool brake to provide enough friction to stop 
wire overrun. Excessive brake force may cause motor 
thermal overloads or welding problems. 
 

7. Gun bushing, thumb screw and socket head cap 
screw 

(SEE INSTALLATION SECTION) 
 
 

8. Drive rolls and wire guides 

(See installation section) 
 

9. Cold feed pushbutton 

When cold feeding, the wire drive will feed electrode but 
neither the power source nor the gas solenoid will be 
energized. Adjust the speed of cold feeding by rotating 
the WFS knob. Cold feeding, or "cold inching" the 
electrode is useful for threading the electrode through 
the gun. 
 

Rear controls: 

(See Figure 13) 

 
1. Gas purge pushbutton 

The gas solenoid valve will energize but neither the 
power source output nor the drive motor will be turned 
on. The Gas Purge switch is useful for setting the proper 
flow rate of shielding gas. Flow meters should always be 
adjusted while the shielding gas is flowing. 
 

 

 
A. GAS PURGE PUSHBUTTON 
B. SHIELDING GAS INLET 
C. ELECTRODE LEAD 

 

Figure 13 

 
 
 
 

A

B

C

Summary of Contents for K2613-5

Page 1: ...IM2071 10 2017 REV01 LN 25 PRO OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu...

Page 2: ...t Numbers K2613 K2614 Product numbers may also contain prefixes and suffixes Is in conformity with Council Directives and amendments Electromagnetic Compatibility EMC Directive 2014 30 EU Low Voltage...

Page 3: ...reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased...

Page 4: ...00 IPM 1 3 10 1M MIN 030 3 32 0 8 2 4MM STANDARD SPEED K2613 5 50 700 IPM 1 3 17 7M MIN 023 1 16 0 6 1 6MM 50 700 IPM 1 3 17 7M MIN 030 5 64 0 8 2 0MM PHYSICAL DIMENSIONS HEIGHT WIDTH DEPTH WEIGHT 14...

Page 5: ...surement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in t...

Page 6: ...he work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fie...

Page 7: ...ILL Turn the input power OFF at the disconnect switch or fuse box before attempting to connect or disconnect input power lines output cables or control cables Only qualified personnel should perform t...

Page 8: ...ith a clean cloth DO NOT ATTACH THE REGULATOR IF OIL GREASE OR DAMAGE IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand t...

Page 9: ...lectrically live parts When inching with the gun trigger electrode and drive mechanism are hot to work and ground and could remain energized several seconds after the gun trigger is released Do not op...

Page 10: ...ing problems can be attributed to setting the pressure arm too high and causing wire deformation Set the pressure arm to minimum amount that provides reliable feeding Set the pressure arm as follows S...

Page 11: ...itch see figure 5 Figure 5 Place the power source Remote Local switch in the Local position Place CV CC switch in the feeder in the CV position K Description K2613 5 LN 25 PRO K2613 7 LN 25 PRO Extra...

Page 12: ...source Remote Local switch in the Local position Place CV CC switch in the feeder in the CV position CV Power Source with Twist Mate Connectors and no Remote Local Switch See Figure 8 K Description K2...

Page 13: ...the feeder in the CV position K Description K2613 5 LN 25 PRO K2613 7 LN 25 PRO Extra Torque KP1695 XX Drive Roll Kit KP1696 XX KP1697 XX See Magnum Literature Welding Gun CV power Source K1841 XX Wel...

Page 14: ...feature wire drive gearing for great performance for both FCAW and GMAW wires of common sizes All of the models include a gas solenoid for the flexibility to run most wire processes The plastic case...

Page 15: ...000 Vantage 400 Vantage 500 See Customer Assistance Policy in the front of this Instruction Manual Case front controls See Figure 9 A ANALOG VOLTMETER B WIRE FEED SPEED KNOB C WIRE FEED SPEED RANGE SW...

Page 16: ...the horizontal line representing the Desired Wire Feed Speed See Figure 10 arrow for 375 in min 3 Select the diagonal line representing the Arc Volts See Figure 10 for 29 volts 4 Determine the vertica...

Page 17: ...ting voltage range may be achieved and a sound weld may result However when a welder uses a longer contact tip to work distance an arc sensing wire feeder compensates by increasing the wire feed speed...

Page 18: ...verify if the wire feeder is connected for the proper polarity POLARITY POLARDAD POLARIT Internal controls A 2 STEP TRIGGER INTERLOCK SWITCH B CV CC SWITCH C PRESSURE ADJUSTMENT ARM D OPTIONAL TIMER...

Page 19: ...spool verify the spool retainer is fully seated in place in one of the three grooves of the spindle 6 Spool brake Adjust the spool brake to provide enough friction to stop wire overrun Excessive brak...

Page 20: ...utput to 20 0 VDC as measured on the reference meter 6 Verify that LN 25 PRO voltmeter reads 20 volts Adjust the voltmeter as necessary by turning the screw on the voltmeter A CALIBRATION SCREW Figure...

Page 21: ...he owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health...

Page 22: ...ly It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels If the diagram is ellegible wri...

Page 23: ...mer Kit Includes Panel and harness for adjusting preflow burnback and postflow times K2596 2 Plastic Case Includes a complete engineered plastic case K1796 xx AWG 1 0 Co Axial Power Cable Includes 1 0...

Page 24: ...Miller guns Includes Gun receiver bushing with hose nipple set screw and hex key wrench K1500 5 Gun Receiver Bushing compatible with Oxo guns Includes Gun receiver bushing with hose nipple 4 guide tu...

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