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4. 5-Pin gun trigger connector 

There is one circular connector for the gun trigger on the 
front of the LN-25™ PRO. Note – if the gun trigger is 
already depressed when the feeder is powered up, the 
feeder will not activate. Release and then press the gun 
trigger to begin welding. 
 

 

Function Pin 

Wiring 

5-pin trigger 
connector for 
push-guns 
only. 

A 5 

volt 

supply 

B Not 

used 

C Trigger 
D Not 

used 

E Not 

used 

 

5. Work sense lead 

Always turn power off at the welding power source 
before moving the work sense lead. 
 
The work sense lead attaches to the item being welded. 
 

6. Thermal led, motor overload 

The thermal light illuminates when the wire 
drive motor draws too much current. If the 
thermal light illuminates, the wire drive will 
automatically shutdown for up to 30 
seconds to allow the motor to cool. To start 
welding again, release the gun trigger, 
inspect the gun cable, liner (and conduit). Clean and 
make repairs as necessary. Start welding again when 
the problem has been safely resolved. 
 
For best results, keep the gun cable and conduit as 
straight as possible. Perform regular maintenance and 
cleaning on the gun liner, conduit and gun. Always use 
quality electrode, such as L-50 or L-56 from Lincoln 
Electric. 
 

7. Polarity LED 

The Polari ty LED lights when the wire feeder is 
connected for positive polarity. Use the polari ty LED to 
verify if the wire feeder is connected for the proper 
polarity. 
 
 
 

+ POLARITY 
 POLARDAD 
- POLARITÉ 

 
 

Internal controls 

 

 

A.  2 STEP TRIGGER INTERLOCK SWITCH 
B.  CV / CC SWITCH 
C. PRESSURE ADJUSTMENT ARM 
D.  OPTIONAL TIMER KIT 
E. SPOOL RETAINER 
F. SPINDLE BRAKE 
G.  GUN BUSHING, THUMB SCREW AND SOCKET 

HEAD CAP SCREW 

H. DRIVE HUBS 
I. COLD 

FEED 

PUSHBUTTON 

 

Figure 12 

 

Internal controls description 

(See Figure 12) 
 

1. 2 Step - Trigger interlock switch 

The 2 Step - Trigger Interlock switch 
changes the function of the gun trigger. 
2 Step trigger operation turns welding 
on and off in direct response to the 
trigger. Trigger Interlock operation 
allows welding to continue when the 
trigger is released for comfort on long 
welds. 
 
Place the toggle switch in the DOWN 
position for 2 Step operation or in the 
UP position for Trigger Interlock operation. 
 

2 Step Trigger 

2 Step trigger operation is the most common. When the 
gun trigger is pulled, the welding power source 
energizes the electrode output and the wire feeder feeds 
wire for welding. The power source and wire feeder 
continue welding until the trigger is released. 
 

Trigger Interlock 

Trigger Interlock operation provides for operator comfort 
when making long welds. When the gun trigger is first 
pulled, the welding power source energizes the output 
and the wire feeder feeds wire for welding. The gun 
trigger is then released while the weld is made. To stop 
welding, the gun trigger is pulled again, and when it is 
released the welding power source output turns off and 
the wire feeder stops feeding wire. 

A

B

C

D

F

G

H

Summary of Contents for K2613-5

Page 1: ...IM2071 10 2017 REV01 LN 25 PRO OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu...

Page 2: ...t Numbers K2613 K2614 Product numbers may also contain prefixes and suffixes Is in conformity with Council Directives and amendments Electromagnetic Compatibility EMC Directive 2014 30 EU Low Voltage...

Page 3: ...reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased...

Page 4: ...00 IPM 1 3 10 1M MIN 030 3 32 0 8 2 4MM STANDARD SPEED K2613 5 50 700 IPM 1 3 17 7M MIN 023 1 16 0 6 1 6MM 50 700 IPM 1 3 17 7M MIN 030 5 64 0 8 2 0MM PHYSICAL DIMENSIONS HEIGHT WIDTH DEPTH WEIGHT 14...

Page 5: ...surement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in t...

Page 6: ...he work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fie...

Page 7: ...ILL Turn the input power OFF at the disconnect switch or fuse box before attempting to connect or disconnect input power lines output cables or control cables Only qualified personnel should perform t...

Page 8: ...ith a clean cloth DO NOT ATTACH THE REGULATOR IF OIL GREASE OR DAMAGE IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand t...

Page 9: ...lectrically live parts When inching with the gun trigger electrode and drive mechanism are hot to work and ground and could remain energized several seconds after the gun trigger is released Do not op...

Page 10: ...ing problems can be attributed to setting the pressure arm too high and causing wire deformation Set the pressure arm to minimum amount that provides reliable feeding Set the pressure arm as follows S...

Page 11: ...itch see figure 5 Figure 5 Place the power source Remote Local switch in the Local position Place CV CC switch in the feeder in the CV position K Description K2613 5 LN 25 PRO K2613 7 LN 25 PRO Extra...

Page 12: ...source Remote Local switch in the Local position Place CV CC switch in the feeder in the CV position CV Power Source with Twist Mate Connectors and no Remote Local Switch See Figure 8 K Description K2...

Page 13: ...the feeder in the CV position K Description K2613 5 LN 25 PRO K2613 7 LN 25 PRO Extra Torque KP1695 XX Drive Roll Kit KP1696 XX KP1697 XX See Magnum Literature Welding Gun CV power Source K1841 XX Wel...

Page 14: ...feature wire drive gearing for great performance for both FCAW and GMAW wires of common sizes All of the models include a gas solenoid for the flexibility to run most wire processes The plastic case...

Page 15: ...000 Vantage 400 Vantage 500 See Customer Assistance Policy in the front of this Instruction Manual Case front controls See Figure 9 A ANALOG VOLTMETER B WIRE FEED SPEED KNOB C WIRE FEED SPEED RANGE SW...

Page 16: ...the horizontal line representing the Desired Wire Feed Speed See Figure 10 arrow for 375 in min 3 Select the diagonal line representing the Arc Volts See Figure 10 for 29 volts 4 Determine the vertica...

Page 17: ...ting voltage range may be achieved and a sound weld may result However when a welder uses a longer contact tip to work distance an arc sensing wire feeder compensates by increasing the wire feed speed...

Page 18: ...verify if the wire feeder is connected for the proper polarity POLARITY POLARDAD POLARIT Internal controls A 2 STEP TRIGGER INTERLOCK SWITCH B CV CC SWITCH C PRESSURE ADJUSTMENT ARM D OPTIONAL TIMER...

Page 19: ...spool verify the spool retainer is fully seated in place in one of the three grooves of the spindle 6 Spool brake Adjust the spool brake to provide enough friction to stop wire overrun Excessive brak...

Page 20: ...utput to 20 0 VDC as measured on the reference meter 6 Verify that LN 25 PRO voltmeter reads 20 volts Adjust the voltmeter as necessary by turning the screw on the voltmeter A CALIBRATION SCREW Figure...

Page 21: ...he owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health...

Page 22: ...ly It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels If the diagram is ellegible wri...

Page 23: ...mer Kit Includes Panel and harness for adjusting preflow burnback and postflow times K2596 2 Plastic Case Includes a complete engineered plastic case K1796 xx AWG 1 0 Co Axial Power Cable Includes 1 0...

Page 24: ...Miller guns Includes Gun receiver bushing with hose nipple set screw and hex key wrench K1500 5 Gun Receiver Bushing compatible with Oxo guns Includes Gun receiver bushing with hose nipple 4 guide tu...

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