Lincoln Electric K126-10 Innershield Operator'S Manual Download Page 13

A-6

INSTALLATION   

K126-[ ] INNERSHIELD® PRO

A-6

    2.  Attach the round connector of the gun control

cable provided to the trigger connector on the

front of the Lincoln Feeder.

Install and Trim the Cable Liner

Installation of (KP44 and KP45 series liners)

    1.  Lay the gun and cable out straight on a flat

surface.

    2.  Make sure that the set screw in the connector

end is backed out so as not to damage liner or

liner bushing.  Remove and save the tip holder,

contact tip and insulator from the end of the gun

tube assembly.

    3.  Insert a new untrimmed liner into the connector

end of the cable.  Be sure the liner bushing is

stenciled appropriately for the wire size being

used.

    4. Be sure to fully seat the liner bushing in the

connector and:

For all connector kits except K466-3, K466-4 and

K613-3, tighten the set screw in the cable connector.

<OR> 

For K466-3, K466-4 and K613-3, screw in the

connector cap provided in the kit until it seats on the

face of the bushing.  Then insert the appropriate

piece of liner material into the connector cap and

tighten the set screw.  Three pieces of liner material

are included in these connector kits to help guide the

electrode through the connector cap.  The piece with

the smallest inner diameter is designed for .045" (1.2

mm) maximum diameter electrode and the other

liners fit the following wires (maximum size) in order

of increasing inside diameter:  1/16” (1.6 mm), 5/64”

(2.0 mm), 3/32” (2.4 mm) and 1/8” (3.2 mm).

NOTE: The maximum wire size for a K466-3 and

K466-4 is 5/64”.  Therefore the 3/32” and

1/8” liners are not included with these

kits.

    5.  Be sure the cable is straight and then trim the

liner flush with the end of the gun tube.

    6.  Remove the gun tube and trim an additional

9/16” (12.7 mm) of material from the end of the

liner (a 9/16” gage is included on the wrench

supplied with the gun).

    7.  Replace the gun tube and tighten the clamping

screw to secure it.

    8.  Reassemble the tip holder, insulator, and

contact tip onto the end of the gun tube.

CONNECT GUNS TO WIRE FEEDER

Connection to Miller Feeders

Using the Gun and cable assemblies which were

assembled with a K466-3 or K613-3 connection kit in

the beginning of this Installation Section will connect

easily to a variety of popular Miller wire feeders.

    1.  Check that the gun liner, connector cap liner,

and drive rolls are appropriate for the electrode

size being used.  

    2.  Fully push the brass connector end of the gun

and cable into the connector receptacle on the

outgoing side of the feeder wire drive.  Tighten

the hand screw to clamp down on the

connector.

    3.  Insert the control cable plug from the feeder

trigger circuit into the mating socket on the gun

cable feeder end handle.

Connection to Hobart Feeders

Using the Gun and cable assemblies which were

assembled with a K466-4 connection kit in the

beginning of this Installation Section will connect

easily to a variety of Hobart wire feeders.

    1.  Check that the gun liner, connector cap liner,

and drive rolls are appropriate for the electrode

size being used.  

    2.  Fully push the brass connector end of the gun

and cable into the connector receptacle on the

outgoing side of the feeder wire drive.  Tighten

the hand screw to clamp down on the

connector.

    3.  Insert the control cable plug from the feeder

trigger circuit into the mating socket on the gun

cable feeder end handle.

Connection to L-Tec Adapted Feeders

Using the Gun and cable assemblies which were

assembled with a K466-5 connection kit in the

beginning of this Installation Section will connect

easily to an L-Tec feeder equipped with an L-Tec

feeder connector assembly.

              

    1.  Check that the adapter and feeder outgoing

guide as well as the drive roll, are appropriate

for the electrode size being used.

Summary of Contents for K126-10 Innershield

Page 1: ...ric com register Authorized Service and Distributor Locator www lincolnelectric com locator IM10045 B Issue Date Sept 12 Lincoln Global Inc All Rights Reserved For use with machines having Code Number...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...rs and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some case...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...________________________________________________________ Accessories Section C Wire Feeder Connection Kits C 1 Gun Consumable Parts C 2 ________________________________________________________________...

Page 7: ...7 NOTES K126 INNERSHIELD PRO 7...

Page 8: ...85 F 40C to 85C Cable Length 10ft 3 0m 15ft 4 5m Weight 7 3 lbs 3 3 kg 11 lbs 5 kg Electrode Diameter Range 035 3 32 0 8 2 4 mm Output Range Amperes 260A 100 duty cycle 350A 60 duty cycle Wire Feed Sp...

Page 9: ...X Trigger Lead Connector X X X X X X X X X Gas Tube and Fitting X X X Connector Tools X X X X X X X X X X Wire Feeder Connector Kits up to 5 64 diameter wire Note These kits must be used with the KP4...

Page 10: ...t 072 1 9 KP2745 072R K126 11 4 5 3 32 2 4 KP2745 332R KP2908 1 KP2907 1 KP45H 322 15 KP2906 62 K613 1 15 ft 072 1 9 KP2745 072R K126 12 4 5 5 64 2 0 KP2745 564R KP2908 1 KP2907 1 KP44 564 15 KP2906 6...

Page 11: ...as the drive roll are appropriate for the electrode size being used On Lincoln feeders check that the K1500 2 gun adapter is in place 2 Fully push the brass connector end of the gun cable into the br...

Page 12: ...plug to the proper receptacle on the machine K466 6 K466 7 and K466 9 Installation Wirematic Hobart Series 2000 Feeders SP100T Type and Power MIG 1 Remove brass cable connector see Figure A 2 from the...

Page 13: ...a 9 16 gage is included on the wrench supplied with the gun 7 Replace the gun tube and tighten the clamping screw to secure it 8 Reassemble the tip holder insulator and contact tip onto the end of the...

Page 14: ...adapter and feeder outgoing guide as well as the drive rolls are appropriate for the electrode size being used 2 Fully push the brass connector end of the gun cable into the outgoing side of the feede...

Page 15: ...perate this equipment 1 Check that the welding power source is on 2 Position electrode over joint End of the electrode should be slightly off the work 3 Lower welding helmet close gun trigger and begi...

Page 16: ...K613 2 K613 3 K613 4 K613 5 none Model LN 7 LN 8 LN 9 series LN 25 0 052 max LN 742 LN 7 LN 8 LN 9 series LN 25 1 16 and larger LN 742 LF 72 LN 74 Series 10 feeders LN 15 PF 10M PF 15M Power MIG Wirem...

Page 17: ...16 0 068 0 072 5 64 3 32 10 piece pack KP2745 035R KP2745 045R KP2745 052R KP2745 116R KP2745 072R KP2745 072R KP2745 564R KP2745 332R 100 piece pack KP2745 035R B100 KP2745 045R B100 KP2745 052R B10...

Page 18: ...ER BUSHING TO BE SEATED TIGHT AGAINST BRASS CABLE CONNECTOR LINER TRIM LENGTH 9 16 14 3 mm Figure D 1 REMOVAL INSTALLATION AND TRIMMING INSTRUCTIONS FOR MAGNUM LINERS NOTE The variation in cable lengt...

Page 19: ...SIBLE CAUSE lists the obvious external possi bilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause gene...

Page 20: ...ine s wire feed speed setting is too low 3 Wire is obstructed somewhere along the wire feed path in the gun 4 Low motor voltage 5 Gun cable is coiled kinked 6 Mechanical resistance to wire feeding is...

Page 21: ...ample ESO is too short 2 Wire may be feeding inter mittently 1 Improper electrode polarity 2 Improper welding parameters or technique 1 Defective trigger contacts closed or dirty 2 Defective closed tr...

Page 22: ...ve parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa mojada l Aislese del trabajo y de la tierr...

Page 23: ...nd Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de alimentac...

Page 24: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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