Lincoln Electric K126-10 Innershield Operator'S Manual Download Page 11

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INSTALLATION

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Read this entire installation section before you

start installation.

SAFETY PRECAUTIONS

ELECTRIC SHOCK can kill.
• Do not touch electrically live parts

such as output terminals or

internal wiring.

• Insulate yourself from the work and

ground.

• Always wear dry insulating gloves.

------------------------------------------------------------------------

CONNECTION TO FEEDER WITH READY

TO WELD GUN

Connecting a K126-10 or K126-11 to a Lincoln

Feeder (5/64” or smaller diameter wire)

The 

K126-10 or K126-11

will connect to any wire

feeder with a Lincoln style gun receiver bushing (i.e.

LN-8, LN-9, LN-25 or any feeder with a K1500-1

bushing installed). (See Figure A.1)

    

    1.  Check that the drive roll(s) and feeder guide

tubes are appropriate for the electrode size

being used.

    2.  Fully push the brass connector end of the gun

cable into the conductor block on the outgoing

side of the feeder wire drive.  Secure the cable

using the hand screw or set screw in the

conductor block.

    3.  Insert the round connector of the control cable

into the mating connector on the front of the

wire feeder.

FIGURE A.1

Connection to Adapted Feeders, Lincoln DH-10,

LN-10, STT-10, and Power Feed 10 wire feeders

(5/64” or smaller diameter wire).

The 

K126-12

gun and cable assembly will connect

easily to any properly adapted feeder.

    1.  Check that the adapter and feeder outgoing

guide, as well as the drive roll, are appropriate

for the electrode size being used.  On Lincoln

feeders, check that the K1500-2 gun adapter is

in place.

    2.  Fully push the brass connector end of the gun

cable into the brass adapter on the outgoing side

of the feeder wire drive.  Secure the cable using

the hand screw or set screw in the adapter.

    3.  Insert the round connector of the control cable

into the mating connector on the front of the wire

feeder.

CONVERSION OF K126-10, K126-11, K126-

12 or K126-13 TO WELD WITH OTHER

WIRE FEEDERS

Prepare gun and determine correct connector kit

    1.  Determine which K466 or K613 kit is required for

your system using (Tables A.1 and A.2) in the

front part of the Installation Section.

    2.  Remove the insulator, tip holder and gun control

cable.

    3.  Lay gun and cable out straight on a flat surface.

    4.  Loosen set screw located in the brass cable

connector at the wire feeder end of the cable

using the 5/64 (2.0 mm) Allen wrench.  Pull liner

out of cable.

    5.  Remove the brass cable connector from the

feeder end of the gun using the wrench provided.

    6.  Install the new connector kit using the

appropriate procedure which follows.

K466-3/K613-3 Installation (For Miller feeders)

    1.  Remove brass cable connector (see Figure A.2)

from the kit and screw it on to the feeder end of

the gun cable.  Tighten the connection with the

wrench provided.

    2.  Attach the round connector of the gun control

cable provided to the trigger connector on the

front of the Miller feeder.

K126-[ ] INNERSHIELD® PRO

WARNING

Summary of Contents for K126-10 Innershield

Page 1: ...ric com register Authorized Service and Distributor Locator www lincolnelectric com locator IM10045 B Issue Date Sept 12 Lincoln Global Inc All Rights Reserved For use with machines having Code Number...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...rs and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some case...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...________________________________________________________ Accessories Section C Wire Feeder Connection Kits C 1 Gun Consumable Parts C 2 ________________________________________________________________...

Page 7: ...7 NOTES K126 INNERSHIELD PRO 7...

Page 8: ...85 F 40C to 85C Cable Length 10ft 3 0m 15ft 4 5m Weight 7 3 lbs 3 3 kg 11 lbs 5 kg Electrode Diameter Range 035 3 32 0 8 2 4 mm Output Range Amperes 260A 100 duty cycle 350A 60 duty cycle Wire Feed Sp...

Page 9: ...X Trigger Lead Connector X X X X X X X X X Gas Tube and Fitting X X X Connector Tools X X X X X X X X X X Wire Feeder Connector Kits up to 5 64 diameter wire Note These kits must be used with the KP4...

Page 10: ...t 072 1 9 KP2745 072R K126 11 4 5 3 32 2 4 KP2745 332R KP2908 1 KP2907 1 KP45H 322 15 KP2906 62 K613 1 15 ft 072 1 9 KP2745 072R K126 12 4 5 5 64 2 0 KP2745 564R KP2908 1 KP2907 1 KP44 564 15 KP2906 6...

Page 11: ...as the drive roll are appropriate for the electrode size being used On Lincoln feeders check that the K1500 2 gun adapter is in place 2 Fully push the brass connector end of the gun cable into the br...

Page 12: ...plug to the proper receptacle on the machine K466 6 K466 7 and K466 9 Installation Wirematic Hobart Series 2000 Feeders SP100T Type and Power MIG 1 Remove brass cable connector see Figure A 2 from the...

Page 13: ...a 9 16 gage is included on the wrench supplied with the gun 7 Replace the gun tube and tighten the clamping screw to secure it 8 Reassemble the tip holder insulator and contact tip onto the end of the...

Page 14: ...adapter and feeder outgoing guide as well as the drive rolls are appropriate for the electrode size being used 2 Fully push the brass connector end of the gun cable into the outgoing side of the feede...

Page 15: ...perate this equipment 1 Check that the welding power source is on 2 Position electrode over joint End of the electrode should be slightly off the work 3 Lower welding helmet close gun trigger and begi...

Page 16: ...K613 2 K613 3 K613 4 K613 5 none Model LN 7 LN 8 LN 9 series LN 25 0 052 max LN 742 LN 7 LN 8 LN 9 series LN 25 1 16 and larger LN 742 LF 72 LN 74 Series 10 feeders LN 15 PF 10M PF 15M Power MIG Wirem...

Page 17: ...16 0 068 0 072 5 64 3 32 10 piece pack KP2745 035R KP2745 045R KP2745 052R KP2745 116R KP2745 072R KP2745 072R KP2745 564R KP2745 332R 100 piece pack KP2745 035R B100 KP2745 045R B100 KP2745 052R B10...

Page 18: ...ER BUSHING TO BE SEATED TIGHT AGAINST BRASS CABLE CONNECTOR LINER TRIM LENGTH 9 16 14 3 mm Figure D 1 REMOVAL INSTALLATION AND TRIMMING INSTRUCTIONS FOR MAGNUM LINERS NOTE The variation in cable lengt...

Page 19: ...SIBLE CAUSE lists the obvious external possi bilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause gene...

Page 20: ...ine s wire feed speed setting is too low 3 Wire is obstructed somewhere along the wire feed path in the gun 4 Low motor voltage 5 Gun cable is coiled kinked 6 Mechanical resistance to wire feeding is...

Page 21: ...ample ESO is too short 2 Wire may be feeding inter mittently 1 Improper electrode polarity 2 Improper welding parameters or technique 1 Defective trigger contacts closed or dirty 2 Defective closed tr...

Page 22: ...ve parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa mojada l Aislese del trabajo y de la tierr...

Page 23: ...nd Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de alimentac...

Page 24: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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