Lincoln Electric INVERTEC V200-T Operator'S Manual Download Page 9

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INSTALLATION   

INVERTEC V200-T

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MACHINE GROUNDING AND HIGH FRE-
QUENCY INTERFERENCE PROTECTION

The welder must be grounded. See your local and national
electrical codes for proper grounding methods.

The high frequency generator, being similar to a radio
transmitter, can be blamed for radio, TV and electron-
ic equipment interference problems. These problems
may be the result of radiated interference. Proper
grounding methods can reduce or eliminate radiated
interference.

Radiated interference can develop in the following
four ways:

1. Direct interference radiated from the welder.

2. Direct interference radiated from the welding leads.

3. Direct interference radiated from feedback into the 

power lines.

4. Interference from re-radiation of “pickup” by 

ungrounded metallic objects.

Keeping these contributing factors in mind, installing
equipment per the following instructions should mini-
mize problems.

1. Keep the welder power supply lines as short as

possible and enclose as much of them as possible
in rigid metallic conduit or equivalent shielding for a
distance of 50 feet (15.2m). There should be good
electrical contact between this conduit and the
welder case ground. Both ends of the conduit
should be connected to a driven ground and the
entire length should be continuous.

2. Keep the work and electrode leads as short as

possible and as close together as possible.
Lengths should not exceed 25 ft (7.6m). Tape the
leads together when practical.

3. Be sure the torch and work cable rubber coverings

are free of cuts and cracks that allow high frequen-
cy leakage. 

4. Keep the torch in good repair and all connections

tight to reduce high frequency leakage.

5. The work piece must be connected to an earth

ground close to the work clamp, using one of the
following methods:

Read entire installation section before starting
installation.

Safety Precautions

SELECT SUITABLE LOCATION

The Invertec will operate in harsh environments. Even
so, it is important that simple preventative measures
are followed in order to assure long life and reliable
operation.

• The machine must be located where there is free cir-

culation of clean air such that air movement in the
back and out the sides will not be restricted. 

• Dirt and dust that can be drawn into the machine

should be kept to a minimum. Failure to observe
these precautions can result in excessive operating
temperatures and nuisance shutdown.

STACKING

The Invertec V200-T cannot be stacked.

LIFTING AND MOVING

The Invertec V200-T 

has a lift handle on the top of the

case and also comes with a lift-carrying strap for con-
vience.

TILTING

Place the machine directly on a secure, level surface.
The machine may topple over if this procedure is not
followed.

ENVIRONMENTAL RATING

• The machine has a protection rating of IP23. Keep

the machine dry when possible. Do not place it on
wet ground or in puddles.

ELECTRIC SHOCK can kill.

• Only qualified personnel should 

perform this installation.

• Turn the input power OFF at the 

disconnect switch or fuse box 
before working on this 
equipment.

• Do not touch electrically hot 

parts.

• Always connect the V200-T to a power sup-

ply grounded per the National Electrical
Code and any local codes. 

WARNING

Summary of Contents for INVERTEC V200-T

Page 1: ...on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For us...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Page 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Page 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Page 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Page 7: ...B 1 Controls and Settings B 2 Operating Steps B 4 Welding in TIG Mode B 4 Remote Control Operation B 4 Welding in Stick Mode B 5 Recommended Electrode and Tungstens B 5 Explanation of 2 Step and 4 Ste...

Page 8: ...nt Range 1 200 A INPUT SINGLE PHASE ONLY RATED OUTPUT OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES Input Voltage phase Frequency 230 1 50 60 460 1 50 60 Input Ampere Rating on Nameplate 45 23 Type 75...

Page 9: ...ubber coverings are free of cuts and cracks that allow high frequen cy leakage 4 Keep the torch in good repair and all connections tight to reduce high frequency leakage 5 The work piece must be conne...

Page 10: ...may result in equipment damage The Invertec V200 T is internally connected for a 460 volt input The input switch has a lock pin which restricts movement for 460 selection only See figure A 1 To conne...

Page 11: ...hese units to do TIG GTAW welding The Lincoln LA 9 K859 1 or K859 5 only with no gas valve or LA 17 and LA 17V K860 1 or K860 5 without gas valve and K860 9 or K860 13 with gas valve are recommended f...

Page 12: ..._________________________ WARNING QUICK DISCONNECT PLUG FOR WORK CABLE A quick disconnect system is used for the welding cable connections The electrode and work cables need to have a plug attached 1...

Page 13: ...FEATURES The Invertec provides continuous total range output current adjustment Additionally a hot start system has been built into the welding current control and provides a higher striking current t...

Page 14: ...onnect terminals provide connection points for the TIG Torch and work cables or electrode and work cables For TIG welding connect the torch to the DC terminal and the work cable to the DC terminal For...

Page 15: ...se within the selected pulse frequency see above Use this potentiometer to select the rela tive amount of peak and background current for the selected overall frequency Pulse Amplitude Potentiometer T...

Page 16: ...is manual Both the Hand and Foot Amptrol work in a similar manner For simplicity the following explanation will refer only to Amptrols meaning both Foot and Hand models The term minimum refers to a fo...

Page 17: ...32 Fleetweld 180 DC 40 80 55 110 105 135 Fleetweld 37 DC 70 95 100 135 145 Max Fleetweld 47 DC 75 95 100 145 135 Max Jet LH MR DC 85 110 110 160 130 Max Blue Max Stainless DC 40 80 75 110 95 110 Red...

Page 18: ...e crater current set on the Start Crater Current Potentiometer The speed at which the welding cur rent decreases is determined by the setting of the Slope Down Time Potentiometer The power source come...

Page 19: ...LA 17V 12 5 ft long back cup w gas valve K860 13 LA 17V 25 ft long back cup w gas valve NOTE Each torch requires a quick connector plug S22529 1 and strain relief boot M17255 be installed onto the cab...

Page 20: ...let the input capacitors dis charge Failure to observe this discharge time requirement could result in severe electrical shock hazard 3 Keeping the machine clean will result in cooler operation and hi...

Page 21: ...BLE CAUSE lists the obvious external possibili ties that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause genera...

Page 22: ...ses open indicating excessive current draw 1 The input power switch must be in the ON position 2 Make sure the input voltage is correct for the machine 3 Check continuity of the 0 5 amp slow blow fuse...

Page 23: ...achines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a...

Page 24: ...is provided as an informative guide only This information was accurate at the time of printing However since these pages are regularly updated in Lincoln Electric s official Parts Book BK 34 always ch...

Page 25: ...numbers not listed Use the Illustration of Sub Assemblies page and the table below to determine which sub assembly page and col umn the desired part is located on for your particular code machine P 3...

Page 26: ...11 4 98 INVERTEC V 200 T P 308 C P 308 C General Assembly...

Page 27: ...astic Support S24105 24 1 X 25 Supply Cord S24105 25 1 X 26 Rear Gas Connector S24105 26 1 X 27 Supply Cord Strain Relief S24103 12 1 X 28 Aluminum Cover Red S24105 28 1 X 29 Rear Panel S24105 29 1 X...

Page 28: ...INVERTEC V 200 T NOTES...

Page 29: ...letin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for s...

Page 30: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 31: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 32: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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