A-
2
INSTALLATION
A-
2
INVERTEC
®
CC400-S/-S PLUS
Rev.01
SAFETY PRECAUTIONS
Read the entire installation section before starting
installation.
ELECTRIC SHOCK can kill.
Only qualified personnel should
perform this installation.
Turn the input power OFF at the
main switch or fuse box before
working on this equipment. Turn
off the input power to any other equipment
connected to the welding system at the main
switch or fuse box before working on the
equipment.
Do not touch electrically
“Hot” parts.
Always connect the INVERTEC
®
grounding lug
(located at the rear of the case) to a proper safety
(Earth) ground.
INVERTEC
®
is for use on a 4 wire
system with earthed neutral.
SELECT SUITABLE LOCATION
This power source should not be subjected to falling
water, nor should any parts of it be submerged in water.
Doing so may cause improper operation as well as pose
a safety hazard. The best practice is to keep the machine
in a dry, sheltered area.
The bottom of machine must always be placed on a
firm, secure, level surface. There is a danger of the
machine toppling over if this precaution is not taken.
Place the welder where clean cooling air can freely
circulate in through the back louvers and out through the
case sides. Water,dirt, dust or any foreign material that
can be drawn into the welder should be kept to a
minimum. Failure to observe these precautions can result
in excessive operating temperatures and nuisance
shutdowns.
Locate the INVERTEC
®
machine away from radio
controlled machinery. Normal operation of the welder
may adversely affect the operation of RF controlled
equipment, which may result in bodily injury or damage to
the equipment.
INPUT POWER AND GROUNDING
CONNECTION
Only a qualified electrician should connect the input
leads to the INVERTEC
®
. Connections should be
made in accordance with the connection diagram.
Failure to do so may result in bodily injury or death.
Open the input box on the rear of the case. Use a three-
phase supply line, the three live wires should go through
the three holes of the input wire holder and be securely
clamped and fixed. Connect L1, L2, L3 and ground
according to the Input Supply Connection Diagram decal,
refer to Figure A.1 on this page.
Make sure the amount of power available from the input
connection is adequate for normal operation of the
machine. Refer to the Technical Specifications at the
beginning of this Installation section for recommended
fuse and wire sizes. Fuse the input circuit with the
recommended super lug fuse or delay type breakers.
Using fuses or circuit breakers smaller than
recommended may result in “nuisance” shut-offs from
welder inrush currents, even if the machine is not being
used at high currents.
CABLECONNECTIONS
Connect a couple of electrode and work leads with
sufficient size between the proper output studs on the
power source and the electrode or the work. Be sure the
connection to the work makes tight metal to metal
electrical contact. Poor work lead connections can result
in poor welding performance.
To avoid interference problems with other equipment
and to achieve the best possible operation, route all
cables directly to the electrode and the work. Avoid
excessive lengths and do not coil excess cable.
Cable sizes are increased for greater lengths primarily for
the purpose of minimizing cable drop.
Minimum work and electrode cable sizes are as follows:
TABLE A.1
Current (60% Duty Cycle)
Minimum Copper
Work Cable Size
200A
300A
400A
Up To 30m Length
30 mm
2
50 mm
2
70 mm
2
Note: The recommended cable size may need to change
depending on its quality. When the rated current flow
goes through, the total voltage drop on ground cable and
electrode cable must not exceed 4 volts.
WARNING
CAUTION
WARNING
FIGURE A.1
