Lincoln Electric IM723-A Operator'S Manual Download Page 4

FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on
the equipment.

8.b. Install equipment in accordance with the U.S. National

Electrical Code, all local codes and the manufacturer’s
recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

CYLINDER may explode
if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely

chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand

tight except when the cylinder is in use or connected for
use.

7.g. Read and follow the instructions on compressed gas

cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

iii

SAFETY

iii

Mar ‘95

WELDING SPARKS can
cause fire or explosion.

6.a. Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.
Remember that welding sparks and hot

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,

special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

6.c. When not welding, make certain no part of the electrode

circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil

free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

6.g. Connect the work cable to the work as close to the welding

area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.

6.h. Also see item 1.c.

Summary of Contents for IM723-A

Page 1: ...rt DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with mac...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Page 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Page 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Page 6: ...ion below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number __________...

Page 7: ...____________________________________ Maintenance Section D Safety Precautions D 1 Routine D 1 Periodic D 1 Pump D 1 Pump Motor D 1 Heat Exchanger D 1 Reservoir Coolant Level D 2 Coolant Treatment Reco...

Page 8: ...or de ionized water For Use Below Freezing 50 water and 50 pure ethylene glycol mixture Recommended Coolant DO NOT USE Automotive anti freeze that contains rust inhibitors or leak stoppers These coola...

Page 9: ...er of the unit A 2 INSTALLATION UNDER COOLER CART A 2 Save the instruction manual and service directory sup plied with the Under Cooler cart for parts orders and future maintenance service FILLING COO...

Page 10: ...have hose to make replacement hose assem blies but need to order the fittings and hardware see below for the correct part numbers to mate with the Under Cooler cart and the Precision TIG Machine Then...

Page 11: ...tions on compressed gas cylinders associated equipment and CGA publication P 1 Precautions for Safe Handling of Compressed Gases in Cylinders available from the Compressed Gas Associate 1235 Jefferson...

Page 12: ...with this Precision TIG Under Cooler cart is explained in the Precision TIG machine literature The torch does not directly attach to the cooler but through a connection box mounted on the TIG machine...

Page 13: ...G machine fan By using this receptacle the duty cycle of the cooler is greatly reduced and lets the cooler run only when needed RECOMMENDED EQUIPMENT The Under Cooler cart is designed for use with the...

Page 14: ...to hear the fan running and feel air flow out of the back of the unit when the cooler is operating The cooler will run continuously unless it is plugged into the switched receptacle on the power sour...

Page 15: ...ger completely from the cooler and clean the fins with soap and water Use care to avoid damaging the fins UNDER COOLER CART SAFETY PRECAUTIONS Have qualified personnel do the maintenance work In some...

Page 16: ...Parts Pages of this manual c Cooling system the entire system including cool er and accessories torch all connecting hoses etc d Disinfectant A user prepared mixture of fresh pure water and additive...

Page 17: ...mp inlet filter This is a user serviceable item and can be cleaned and reused or replaced Continued pump operation with a blocked filter can cause Voiding of cooler service warranty Cavitation damage...

Page 18: ...ris into pump e Reinstall strainer and acorn nut tighten to 75 in lbs 8 5N m of torque Hold pump head to apply counter torque when loosening strainers 7 8 acorn nut f Wipe dry all areas wetted by cool...

Page 19: ...IBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause genera...

Page 20: ...ed 2 Power harness damaged 3 Water lines blocked or crimped 4 Leak in gun or water hoses 5 Coolant reservoir empty 6 The system needs to be primed 1 Hose clamp loose on one of internal hoses 2 Interna...

Page 21: ...e on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number M19812 UNDER COOLER CART ELECTRICAL SYMBOLS PER E1537 COLO...

Page 22: ...2 DIAGRAM F 2 UNDER COOLER CART M19724 3 0 1 HEAT IN WELDING TORCH OR GUN HEAT EXCHANGER FAN AIR FLOW PUMP COOLANT RESERVOIR K1828 1 Under Cooler Cart Water Cooler Flow Diagram COOLANT OUT COOLANT IN...

Page 23: ...NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure...

Page 24: ...NOTES UNDER COOLER CART...

Page 25: ...NOTES UNDER COOLER CART...

Page 26: ...NOTES UNDER COOLER CART...

Page 27: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 28: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 29: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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