Lincoln Electric DUAL VANTAGE 700 Operator'S Manual Download

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If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

Local Lincoln Authorized Field Service Facility

for technical troubleshooting assistance before you proceed.

CAUTION

This Troubleshooting Guide is provided to help you

locate and repair possible machine malfunctions.

Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP-

TOMS)”. This column describes possible symptoms

that the machine may exhibit. Find the listing that

best describes the symptom that the machine is

exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists

the obvious external possibilities that may contribute

to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION

This column provides a course of action for the

Possible Cause, generally it states to contact your

local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the

Recommended Course of Action safely, contact your

local Lincoln Authorized Field Service Facility.

HOW TO USE TROUBLESHOOTING GUIDE

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.

Unauthorized repairs performed on this equipment may result in danger to the technician and

machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical

Shock, please observe all safety notes and precautions detailed throughout this manual.

__________________________________________________________________________

WARNING

E-1

TROUBLESHOOTING

DUAL VANTAGE

700

TROUBLESHOOTING

Summary of Contents for DUAL VANTAGE 700

Page 1: ...machines having Code Numbers 12320 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelectric com A Lincoln Service Representative will contact you no later than the following business day For Service outside the USA Email globalservice lincolnelectric com Save for future reference Date ...

Page 2: ...N A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual symptoms see your supervisor Perhaps the welding atmosphere and ventilation system should be checked WEAR CORRECT EYE EAR BODY PROTECTION PROTECT your eyes and face with welding helmet properly fitted...

Page 3: ...ers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use th...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES CAN BE DANGEROUS 5 a Welding may produce fumes an...

Page 5: ...ent passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard for Fire Prevention During Welding Cutting and Other Hot Work available from NFPA 1 Batterymarch Park PO box 9101 Quincy MA 022690 9101 6 j Do not use a welding power source for pipe...

Page 6: ...resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve construction of an electromagnetic screen enclosing the power source and the work complete with associated input filters In all cases electromagnetic disturbances must be reduced to the point w...

Page 7: ...endations Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase the risk that the operator could receive a shock by t...

Page 8: ...ection of Across the Arc Wire Feeders A 9 Electrical Device use with this Product A 10 ________________________________________________________________________________ Operation Section B Safety Precautions B 1 General Description B 1 Auxiliary Power B 1 Engine Operation B 1 Add Fuel B 2 Hand Primer Button B 2 Recommended Applications B 2 Generator B 2 Welding Controls B 3 thru B 4 Engine Controls...

Page 9: ..._________________________________________________ Troubleshooting Section E How to use Troubleshooting Guide E 1 Troubleshooting Guide E 2 thru E 4 ________________________________________________________________________ Connection Diagrams Wiring Diagrams and Dimension Print Section F ________________________________________________________________________ Parts List parts lincolnelectric com Con...

Page 10: ...40 350 A 34 Volts OUTPUT 104 40 C WELDER AND GENERATOR SINGLE MODE DUAL MODE Welding Range Welding Range 30 700 Amps CC CV 30 400 Amps CC CV 20 250 Amps TIG 20 250 Amps TIG Open Circuit Voltage Open Circuit Voltage 60 MAX OCV 1860 RPM 60 MAX OCV 1860 RPM Auxiliary Power Auxiliary Power 120 240 VAC 12kW 60 Hz Single Phase 120 240 VAC 12kW 60 Hz Single Phase 240 VAC 20kW 60 Hz Three Phase 240 VAC 20...

Page 11: ...ict ed flow of clean cool air to the cooling air inlets and to avoid restricting the cooling air outlets Also locate the welder so that the engine exhaust fumes are prop erly vented to an outside area DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly under stationary or fixed electrical equipment that surface should be covered with a steel plate at least 06 1 6mm...

Page 12: ...ome of the factors to be considered are as follows 1 Design capacity of trailer vs weight of Lincoln equipment and likely additional attachments 2 Proper support of and attachment to the base of the welding equipment so that there will be no undue stress to the trailer s framework 3 Proper placement of the equipment on the trailer to insure sta bility side to side and front to back when being move...

Page 13: ... supplied with this machine Keep hands away from the engine muffler or HOT engine parts Stop engine and allow to cool before fuelling Do not smoke when fuelling Fill fuel tank at a moderate rate and do not over fill Wipe up spilled fuel and allow fumes to clear before starting engine Keep sparks and flame away from tank OIL The DUAL VANTAGE 700 is shipped with the engine crankcase filled with high...

Page 14: ...machine make sure the Engine Switch is in the OFF position and attach the disconnected cable securely to the negative battery terminal Remove the insulating cap from the negative battery terminal Replace and tighten negative battery cable terminal NOTE This machine is furnished with a wet charged battery if unused for several months the bat tery may require a booster charge Be sure to use the corr...

Page 15: ...uxiliary power This must be done before a tripped GFCI can be reset properly See the MAINTE NANCE section for more detailed information on testing and resetting the GFCI The auxiliary power of the DUAL VANTAGE 700 con sists of two 20 Amp 120 VAC 5 20R duplex with GFCI protection one 50 Amp 120 240 VAC 14 50R receptacle and one 50 Amp 240VAC Three Phase 15 50R receptacle The auxiliary power capacit...

Page 16: ...imum rated load for each leg of the 240 VAC auxiliary is 50 amps Loading above the rated output will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or other motor driven equipment and may result in overheating of the DUAL VANTAGE 700 engine and or alternate windings 3 Install a 50 amp 120 240 VAC plug NEMA Type 14 50P to the double pole circuit breaker us...

Page 17: ...the electrode cable terminal of the welder and work cable to the terminal of the welder Set the MODE switch to the CV WIRE position Adjust the ARC CONTROL knob to desired Crispness SOFT for MIG and CRISP for Innershield Set the WELDING TERMINALS switch to the REMOTE CONTROLLED position Set the wire feeder voltage switch to 42V Connect the 14 pin control cable from the wire feeder to the engine dri...

Page 18: ... connect the electrode cable terminal of the welder and work cable to the terminal of the welder Attach the single lead from the front of the feeder to work using the spring clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry weld ing current See Figure A 5 Set the MODE switch to the CV WIRE position See Figure A 4 Set the WELD TERMINALS ...

Page 19: ...kes or high voltage regulation can cause the capac itative elements to fail Surge protection transient protection and additional loading is recom mended for 100 fail safe opera tion DO NOT RUN THESE DEVICES WITHOUT ADDITIONAL RESISTIVE TYPE LOADS These devices require large current inrush for starting Some synchronous motors may be frequency sensitive to attain maximum output torque but they SHOUL...

Page 20: ... engine driven welding power source The machine uses a brush type alternating cur rent generator for DC multi purpose welding for 240 VAC single phase The DC welding control system uses state of the art Chopper Technology for superior welding performance WARNING The DUAL VANTAGE 700 is fitted with a selectable VRD Voltage Reduction Device The VRD operates in the CC Stick mode reducing the OCV to 1...

Page 21: ...gine while fueling Do not smoke when fueling Keep sparks and flame away from tank Do not leave unattended while fueling Wipe up spilled fuel and allow fumes to clear before starting engine Do not overfill tank fuel expan sion may cause overflow DIESEL FUEL ONLY Low sulphur fuel or ultra low sulphur fuel in U S A and Canada Remove the fuel tank cap Fill the tank DO NOT FILL THE TANK TO THE POINT OF...

Page 22: ... auto sensing circuit automatically makes OUTPUT CON TROL inactive and the wire feeder voltage control active Otherwise the OUTPUT CONTROL is used to preset the voltage When in the TOUCH START TIG mode and when an Amptrol is connected to the 6 Pin Connector the OUTPUT dial is used to set the maximum cur rent range of the CURRENT CONTROL of the Amptrol 2 DIGITAL OUTPUT METERS The digital meters all...

Page 23: ...9 6 PIN CONNECTOR For attaching optional remote control equipment Includes auto sensing remote control circuit 10 WELD TERMINALS CONTROL SWITCH In the WELD TERMINALS ON position the output is electrically hot all the time In the REMOTELY CON TROLLED position the output is controlled by a wire feeder or amptrol device and is electrically off until a remote switch is depressed 11 WIRE FEEDER VOLTMET...

Page 24: ...plays the engine coolant tem perature 3c HOUR METER The hour meter displays the total time that the engine has been running This meter is a use ful indicator for scheduling preventive mainte nance 3d FUEL LEVEL Displays the level of diesel fuel in the fuel tank The operator must watch the fuel level closely to prevent running out of fuel and possibly having to bleed the system 3e BATTERY VOLTAGE I...

Page 25: ...arting the engine will shutdown in a few seconds Investigate any indicated problem 11 Allow the engine to warm up at low idle speed for several minutes before applying a load and or switching to high idle Allow a longer warm up time in cold weather COLD WEATHER STARTING With a fully charged battery and the proper weight oil the engine should start satisfactorily even down to about 0 F 18 C If the ...

Page 26: ...he percentage of time the load is being applied in a 10 minute period For example a 60 duty cycle represents 6 minutes of load and 4 minutes of no load in a 10 minute period ELECTRODE INFORMATION For any electrode the procedures should be kept with in the rating of the machine For information on elec trodes and their proper application see www lincoln electric com or the appropriate Lincoln public...

Page 27: ...t and the machine will reset the cur rent to the Touch Start level To reinitiate the arc retouch the tungsten to the work and lift Alternatively the weld can be stopped by releasing the Amptrol or arc start switch The DUAL VANTAGE 700 an be used in a wide vari ety of DC TIG welding applications In general the Touch Start feature allows contamination free start ing without the use of a Hi frequency...

Page 28: ...Set the OUTPUT CONTROL knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following Table B 4 B 9 OPERATION DUAL VANTAGE 700 TABLE B 4 The ARC CONTROL is not active in the ARC GOUGING Mode The ARC CONTROL is automatically set to maximum when the ARC GOUGING mode is selected which provides the best ARC GOUGING performance Carbon D...

Page 29: ...h extension cord possible sized per the following table TABLE B 5 DUAL VANTAGE 700 SIMULTANEOUS WELDING AND POWER LOADS B 10 OPERATION DUAL VANTAGE 700 Maximum Allowable Cord Length in m ft for Conductor Size Conductor size is based on maximum 2 0 voltage drop 2 52mm 14AWG 4 02mm 12AWG 6 02mm 10AWG 10 02mm 8AWG 16 02mm 6AWG 25 02mm 4AWG Load Watts 3 600 Current Amps 15 Voltage Volts 240 18 60 23 7...

Page 30: ...B 11 NOTES DUAL VANTAGE 700 ...

Page 31: ... Control K2642 1 Polarity Multiprocess Switch K2663 1 Docking Kit K2613 5A1 Ln 25 PRO with K126 PRO Gun K126 12 K126 PRO Gun KP1696 068 Drive Roll Kit K12038 2 Invertec PC610 Plasma K12048 1 Tomahawk 1025 Plasma KA1452 12 Pigtail KA1452 4 Extension Lead 10m KA1452 13 Extension Lead 20m KA1452 9 Work Return Lead 9m KA1452 10 Electrode Lead 10mRoll Frame Spill Tray Air Dryer Kit ACCESSORIES ...

Page 32: ...C 2 NOTES DUAL VANTAGE 700 ...

Page 33: ...l for 2 to 3 seconds Repeat the above drainage procedure until diesel fuel is detected in the container Check coolant level in the coolant recovery bottle WEEKLY Blow out the machine with low pressure air periodical ly In particularly dirty locations and the radiator this may be required once a week WARNING ENGINE MAINTENANCE Refer to the Periodic Checks section of the Engine Operator s Manual for...

Page 34: ...itself and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end cap No cover pressure is required to hold the seal NEVER use the service cover to push the filter into place Using the cover to push the filter in could cause damage to the housing cover fasteners an...

Page 35: ...eep the radiator cap tight to prevent loss of coolant Clean and flush the coolant system periodical ly to prevent clogging the passage and over heating the engine When antifreeze is needed always use the permanent type Every 500 hours check radiator to ensure there is no fin blockage or leaks Clean as necessary with an environmentally friendly degreaser and low pressure water Check coolant recover...

Page 36: ...nal charger components When reconnecting the cables connect the positive cable first and the negative cable last PREVENTING BATTERY DISCHARGE Turn the RUN STOP switch to stop when engine is not running PREVENTING BATTERY BUCKLING Tighten nuts on battery clamp until snug CHARGING THE BATTERY When you charge jump replace or otherwise con nect battery cables to the battery be sure the polarity is cor...

Page 37: ...when a generator overhaul is necessary Do not attempt to polish slip rings while the engine is running WARNING Table D 1 Engine Maintenance Components ITEM MAKE PART NUMBER SERVICE INTERVAL Air Cleaner Element Donaldson P822768 With Service Indicator Clean as Needed Engine Replace as indicated by Service Indicator Oil Filter Cummins C6002112110 Replace every 250 hours or 3 months Fleetguard LF1601...

Page 38: ...D 6 NOTES DUAL VANTAGE 700 ...

Page 39: ...ties that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility HOW TO USE TROUBLE...

Page 40: ... position 1 Out of fuel 2 Fuel shut off valve is in the off posi tion make sure the valve lever is in a vertical direction 3 Engine shut down solenoid not pulling in 4 On Off switch on for more than 30 sec before starting the On Off switch will need to be switch off and turned back on 5 Fuel Filters dirty clogged main filter element and or In line Fuel Filter may need to be replaced 6 High water t...

Page 41: ...tch is set to AUTO 2 External load on welder or auxil iary power 3 Mechanical problem in idler sole noid linkage 4 Faulty wiring in solenoid circuit 5 No or low voltage idle solenoid 6 Faulty idler solenoid 7 Faulty Weld Control PCB Printed Circuit Board or Engine Control Units 1 Poor work lead connection to work 2 Broken idler solenoid spring 3 Welding Terminals switch in wrong position 4 No open...

Page 42: ... may have tripped 2 Open breakers may need to be reset 3 Faulty receptacle 4 Faulty auxiliary circuit wiring 1 Check thermostat on each of the chop per module 2 Check fan operation in power electronic component 1 Wire Feeder Power circuit breaker open Check 42V or 115V breaker and reset if tripped 2 Faulty control cable Repair or replace cable 3 Faulty wire feeder Replace wire feeder 1 Make sure V...

Page 43: ...E 5 NOTES DUAL VANTAGE 700 ...

Page 44: ...WELD WINDINGS A RF SUPRESSOR CHOKE A 308D 306D 308E 306 308 306E BYPASS FILTER ASSEMBLY 1 I 204S 100MV 800AMPS 208A 208B 206S 206A POS B POS B NEG B NEG B STATOR WELD WINDINGS B RF SUPRESSOR RF SUPRESSOR POS B SHUNT 206D 208E 206 206A 208 206E POS A SHUNT A3 A1 SHOWN IN SINGLE OPERATOR POSITION 650A SELECTOR SWITCH R5 200N 200 A2 208D SW1 V650 SHUNT POS B SWITCH NEG B SWITCH NEG B CHOKE NEG A CHOK...

Page 45: ...7 2 1 304S 306S 308B 314 PCB5 1 8 9 16 J7A J3A 1 9 16 8 1 6 7 12 1 16 9 8 6 10 J4A J5A 6 10 CONTROL MODE SEL CHOPPER POWER PWM THERMAL 413A 414A 77C 76C 75C 2C 4C 75D 77D J6A SHUNT J1A AMPHENOL I D J2A ENGINE PERIPHERAL 5R 318 322 1 5 6 10 315 VOLTMETER AMMETER M1 M2 M3 M4 M5 M6 M9 M10 M1 M2 M3 M4 M5 M6 M9 M10 396A 396 316 315 VRD OFF ON SWITCH CONTACTS SHOWN IN OFF POSITION MODE SELECTOR SWITCH S...

Page 46: ...F 3 CONNECTION DIAGRAMS DUAL VANTAGE 700 ...

Page 47: ...N ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140 VOLTS WIRE FEEDER CONTROL CIRCUITS MAY BE THE ENGINE WELDER OPERATING MANUAL N A WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPILICATIONS SEE OPERATING...

Page 48: ...F 5 CONNECTION DIAGRAMS DUAL VANTAGE 700 ...

Page 49: ...F 6 CONNECTION DIAGRAMS DUAL VANTAGE 700 ...

Page 50: ...REASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140 VOLTS WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED THE ENGINE GOVERNOR SETTING IS PRE SET AT THE FACTORY DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN N B USE VOLTMETER SWITCH TO SELECT DESIRED ELECTRODE POLARIT...

Page 51: ...F 8 CONNECTION DIAGRAMS DUAL VANTAGE 700 ...

Page 52: ...F 9 CONNECTION DIAGRAMS DUAL VANTAGE 700 ...

Page 53: ...F 10 CONNECTION DIAGRAMS DUAL VANTAGE 700 ...

Page 54: ...F 11 CONNECTION DIAGRAMS DUAL VANTAGE 700 ...

Page 55: ...F 12 CONNECTION DIAGRAMS DUAL VANTAGE 700 2 9 03 ...

Page 56: ...F 13 CONNECTION DIAGRAMS DUAL VANTAGE 700 ...

Page 57: ... IN ENGINE AND EMPTY FUEL TANK 44 21 1123 40 31 1024 1 29 32 6 28 37 720 5 28 90 734 1 8 34 212 36 87 936 6 3 65 92 7 44 96 1142 1 37 63 955 8 30 47 773 8 77 00 1955 8 13 09 332 4 37 16 943 9 M24664 F 14 DIMENSION PRINT DUAL VANTAGE 700 ...

Page 58: ...Dual Vantage 700 US Cummins 12320 ...

Page 59: ...320 1 Miscellaneous Items 3 Case Front Insert Assembly 5 Control Panel Assembly 7 Output Panel Assembly 11 Power Module Asbly Fuel Tank Rectifier Mounting 15 Base Battery Lift Frame Assembly 20 Engine Assembly 23 Generator Assembly 26 Radiator Case Back Asbly 30 Covers Assembly 32 Contents i ...

Page 60: ...R 3 P 818 E OUTPUT PANEL ASSEMBLY AR 4 P 818 F POWER MODULE ASBLY FUEL TANK RECTIF AR 5 P 818 G BASE BATTERY LIFT FRAME ASSEMBLY AR 6 P 818 H ENGINE ASSEMBLY AR 7 P 818 J GENERATOR ASSEMBLY AR 8 P 818 K RADIATOR CASE BACK ASBLY AR 9 P 818 L COVERS ASSEMBLY AR Index of Sub Assemblies 12320 Dual Vantage 700 US Cummins 12320 1 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 61: ...P 818 A jpg Index of Sub Assemblies 12320 2 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 62: ... AIR CLEANER ASSEMBLY 1 9SS27427 EXHAUST PIPE OUTLET 1 9SS27501 EXHAUST CLAMP 1 9SS9225 45 THREAD FORMING SCREW 2 9SS28899 FASTENER PACKAGE 1 9SM20610 2 MOUNTING BRACKET 4 Miscellaneous Items Dual Vantage 700 US Cummins 12320 3 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 63: ...No Image Miscellaneous Items 4 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 64: ...45 OUTPUT PANEL ASSEMBLY 1 5A 9SG6048 1 SHIELD 1 9ST11525 5 SPEED NUT1 4 20 4 9SM22798 DISCONNECT ASSEMBLY 1 7A 9SL15930 4 OUTPUT BOX 1 7B 9SS25750 1 MASTER DISCONNECT SWITCH 1 7C 9SS25749 LOCKING LEVER KIT 1 7D 9SE106A 1 LOCKWASHER 2 7E 9SCF000010 10 24HN 2 7F 9SS9225 99 SELF TAPPING SCREW 2 9SM24661 SWITCH AND BRACKET ASSEMBLY 1 8A 9SL16278 OUTPUT BOX 1 8B 9SM22867 PARALLEL SWITCH 1 8C 9ST14731 ...

Page 65: ...P 818 C jpg Case Front Insert Assembly 6 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 66: ...P 1 9SS8025 96 SELF TAPPING SCREW 8 7 9SM22859 DASHBOARD GAUGE 1 9SM19685 49 CONNECTOR AND LEAD ASSEMBLY 1 9SS12021 70 BOX RECEPTACLE SOLID SHELL 1 9SS12021 68 CONNECTOR 1 9SS17062 10 CABLE CONNECTOR CAP 1 9SS17062 11 CABLE CONNECTOR CAP 1 9SS8025 96 SELF TAPPING SCREW 8 11 9ST13534 3 PILOT LIGHT 2 12A 9SS24659 CATCH BRACKET 1 12B 9SS8025 98 SELF TAPPING SCREW 2 13 9SS24691 PILOT LIGHT TERMINAL 2 ...

Page 67: ...VAC32VDC 1 9SS22061 1 CIRCUIT BREAKER BOOT 1 K2467 1 DIGITAL WELD METER KIT 1 25A 9SL11160 METER HOUSING ASBLY 4 25B 9SS24630 METER HOUSING SEAL 4 25C 9SM19368 METER BEZEL 4 25D 9ST14807 9 FILTER LENS 4 9SCF000389 4 40X 375SS PPNHS FULL GR2 3147 8 9SCF000005 6 32HN 8 9SS9262 3 PLAIN WASHER 8 26A 9SG4407 2 OCV INDICATOR PCB ASBLY 2 9SS8025 100 SELF TAPPING SCREW 4 9SG7168 DECAL CARRIER 1 9SG7168 DE...

Page 68: ...CH 1 9SS9225 68 THREAD FORMING SCREW CUTTING 4 9ST13534 11 PILOT LIGHT 1 9ST13534 6 PILOT LIGHT 2 9SM19685 51 CONNECTOR AND LEAD ASSEMBLY 1 9SS9225 68 THREAD FORMING SCREW CUTTING 6 Control Panel Assembly Dual Vantage 700 US Cummins 12320 9 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 69: ...P 818 D jpg Control Panel Assembly 10 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 70: ...1 RECEPTACLE COVER 1 9ST9695 3 LOCKWASHER 4 9SCF000042 8 32HN 4 5A 9SS18907 2 RECEPTACLE SINGLE 1 9SM18861 RECEPTACLE COVER 1 9ST9695 3 LOCKWASHER 4 9SCF000042 8 32HN 4 6A 9ST12287 38 CIRCUIT BREAKER 2 6B 9SS22061 2 SEALING BOOT 2 7A 9SM20586 1 CIRCUIT BREAKER50A3 POLE 1 7B 9SS24911 4 CIRCUIT BREAKER COVER 1 7C 9ST10082 30 SEMS SCREW 6 9ST4291 A LOCKWASHER 6 10A 9SS26843 1 GFCI REWORK 2 10B 9SS284...

Page 71: ...APPING SCREW 4 9SCF000021 1 2 13X1 00HHCS 2 9SE106A 15 LOCKWASHER 2 9SS9262 1 PLAIN WASHER 2 18A 9SS28114 MOUNTING STRAP 1 18B 9ST11267 A INSULATOR 1 18C 9ST11267 B INSULATOR 1 18D 9SS9262 98 PLAIN WASHER 2 18E 9SCF000035 1 4 20X1 75RHS 1 18F 9SE106A 2 LOCKWASHER 2 18G 9SCF000017 1 4 20HN 1 9SE106A 1 LOCKWASHER 2 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 9SS9262 98 PLAIN WASHER 1 9SE106A 2 LOCKWAS...

Page 72: ...QTY 9SE106A 1 LOCKWASHER 3 9SCF000010 10 24HN 6 9ST9187 1 1 4 20HJLN 1 9SCF000017 1 4 20HN 1 9SS28840 SUPPRESSOR ASBLY 4 Output Panel Assembly Dual Vantage 700 US Cummins 12320 13 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 73: ...P 818 E jpg Output Panel Assembly 14 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 74: ...IN WASHER 4 9SE106A 2 LOCKWASHER 4 9SCF000017 1 4 20HN 4 13A 9SL9036 5 CHOKE COIL LAM ASBLY 2 9SS9225 64 SELF TAPPING SCREW 7 9SL16010 CHOPPER BRACKET ASSEMBLY 2 14A 9SL16085 CHOPPER PC BD MOUNT 1 14B 9SS26006 2 CHOPPER BRACKET 2 14C 9SL12683 1 CHOPPER HEAT SINK 1 9SE106A 2 LOCKWASHER 4 9SS25930 6 TORX BUTTON HEAD SCREW 1 4 20X 62 4 14F 9ST13359 15 THERMOSTAT 1 14G 9SM15045 109 ACOUSTICAL FOAM 1 1...

Page 75: ...E 1 18B 9SL15862 1 MEGA BYPASS VRD STABILIZER PC BD ASBLY 1 18C 9SS14020 3 PLASTIC EXPANSION NUT 1 18D 9SS8025 97 SELF TAPPING SCREW 3 18E 9ST12380 1 BUSHING 1 18F 9ST10397 24 PLUG BUTTON 2 18G 9ST11525 7 SPEED NUT 2 9SS9225 68 THREAD FORMING SCREW CUTTING 2 19 9SM15045 109 ACOUSTICAL FOAM 1 20A 9SM22857 MODULE ADAPTER PLATE 1 9SS9225 68 THREAD FORMING SCREW CUTTING 2 21 9SM15045 62 ACOUSTICAL FOA...

Page 76: ...DT 1 9SS9225 61 THREAD FORMING SCREW ROLLING 1 38 9ST12380 4 BUSHING 1 39 9ST11525 7 SPEED NUT 1 9SG6982 FUEL TANK ASBLY 1 40A 9SG6981 FUEL TANK 1 40B 9SS20541 FUEL CAP 1 40C 9SL12505 1 FUEL SENDER 1 9SS19564 1 FUEL FITTING PUSH IN 1 9SS19563 RUBBER PLUG 2 9SS19564 5 FUEL FITTINGPUSH IN 1 9SS25771 REDUCUNG BARB TAIL 1 9ST13777 6 HOSE CLAMP 2 9ST10642 218 FLEX HOSE 1 9ST10642 301 FLEX TUBE 1 9ST137...

Page 77: ...C HEX NUT 4 9SS9262 121 PLAIN WASHER 4 9ST11525 7 SPEED NUT 4 9SCF000028 5 16 18X1 25HHCS 4 9SS9262 121 PLAIN WASHER 8 9SE106A 14 LOCKWASHER 4 9SCF000029 5 16 18HN 4 9SS22415 15 TRIM SEAL 1 Power Module Asbly Fuel Tank Rectifier Mounting 18 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 78: ...P 818 F jpg Power Module Asbly Fuel Tank Rectifier Mounting Dual Vantage 700 US Cummins 12320 19 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 79: ...E 1 10C 9ST8833 24 HEX HD CAP SCREW 4 9SE106A 15 LOCKWASHER 4 9SCF000027 1 2 13HN 4 10F 9ST12380 1 BUSHING 1 10G 9ST13086 62 DECAL WARNING 1 10H 9ST11525 7 SPEED NUT 9 10J 9ST12380 4 BUSHING 1 10K 9ST12380 12 BUSHING 1 10L 9SS29239 SERVICE DECAL 1 9SE106A 15 LOCKWASHER 4 9SCF000027 1 2 13HN 4 10P 9ST8833 24 HEX HD CAP SCREW 4 11A 9SL15132 3 LEFT BAFFLE 1 9SS9225 64 SELF TAPPING SCREW 3 9ST11525 7 ...

Page 80: ...ELF TAPPING SCREW 4 9SS8070 50 BATTERY CABLE POSITIVE 1 9SS20191 1 BATTERY TERMINAL COVER 1 9SS8070 56 BATTERY CABLE 1 9SS20191 3 BATTERY TERMINAL COVER 1 21 9SS17851 DECAL CAUTION 1 22 9SM16197 DECAL WARNING 1 27 9SS18543 4 INPUT CABLE GROMMET 1 28A 9SS14293 20 RELAY HEAVY DUTY 12VDC SPDT 2 9SS9225 61 THREAD FORMING SCREW ROLLING 2 9SCF000119 8 32X1 50RHS 1 9SS9262 3 PLAIN WASHER 1 9SE106A 1 LOCK...

Page 81: ...P 818 G jpg Base Battery Lift Frame Assembly 22 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 82: ...HCS 10 2 9SS9262 120 PLAIN WASHER 4 9SE106A 16 LOCKWASHER 2 9SCF000067 3 8 16HN 2 9 9SS17026 1 PRESSURE SENDER 1 11 9SS25162 SWITCH WATER 1 14 9SS15017 16 GROUND STRAP 1 9ST14731 5 METRIC HEX HD SCREW M10 X 1 5 1 9SS17400 1 LOCKWASHER METRIC 1 16 9SG6984 4 COMPRESSOR ASBLY 1 9SG6911 15 MAIN BRACKET ASBLY 1 17 9SL16004 AIR INTAKE HOSE 1 9SS10888 20 HOSE CLAMP 2 18 9SG7078 COOLANT HOSE ENGINE TO RAD...

Page 83: ...7 1 27 9SS24662 OIL DRAIN VALVE 1 9SS25362 1 HOSE NIPPLE 1 9ST10642 264 FLEX TUBE 1 9SS10888 27 HOSE CLAMP 1 9ST10642 333 FLEX TUBE 1 9ST10642 334 FLEX TUBE 3 9SS29250 BARB 1 9SS10888 35 HOSE CLAMP 8 9SM19794 3 FUEL STRAINER 1 9ST10642 218 FLEX HOSE 1 Engine Assembly 24 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 84: ...P 818 H jpg Engine Assembly Dual Vantage 700 US Cummins 12320 25 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 85: ...225 66 SELF TAPPING SCREW 8 9SS9225 64 SELF TAPPING SCREW 4 9ST13483 50 O RING 1 8A 9ST14731 5 METRIC HEX HD SCREW M10 X 1 5 8 9SS17400 1 LOCKWASHER METRIC 8 9A 9SM21315 3 BRUSH HOLDER BRACKET ASBLY 1 9SS9225 8 THREAD FORMING SCREW ROLLING 2 10A 9SL11614 6 STATOR COWLING 1 9SS9225 68 THREAD FORMING SCREW CUTTING 6 10C 9SS22415 11 TRIM SEAL 1 11A 9SL11614 7 STATOR COWLING 1 9SS9225 64 SELF TAPPING ...

Page 86: ...EW CUTTING 4 9SS9225 53 THREAD FORMING SCREW 1 9SS9262 4 PLAIN WASHER 1 9SE106A 16 LOCKWASHER 1 27A 9SM22905 ENGINE SPEED CONTROLLER 1 9SS9225 17 THREAD FORMING SCREW ROLLING 2 28 9SS22415 13 TRIM SEAL 1 29 9SM22560 2 BREATHER HOSE ASSEMBLY 1 29B 9SS10888 44 HOSE CLAMP 1 29C 9SM22836 BREATHER MTG BRACKET 1 29D 9ST14731 5 METRIC HEX HD SCREW M10 X 1 5 2 29E 9SS17400 1 LOCKWASHER METRIC 2 29F 9SS282...

Page 87: ...LF SUPPORT BRACKET 1 31A 9SS9225 64 SELF TAPPING SCREW 6 9SM24813 SHAFT HUB ASBLY 1 9SM24812 SHAFT COUPLING 1 9ST9447 123 SOCKET HEAD CAP SCREW 1 9SE106A 6 LOCKWASHER 1 Generator Assembly 28 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 88: ...P 818 J jpg Generator Assembly Dual Vantage 700 US Cummins 12320 29 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 89: ...44 HOSE CLAMP 2 9SS29260 COOLANT SERVICE DECAL 1 9SS22415 11 TRIM SEAL 2 12A 9ST10642 218 FLEX HOSE 2 12B 9ST10642 333 FLEX TUBE 2 12C 9SS10888 35 HOSE CLAMP 6 13 9SS24068 FUEL SHUT OFF 2 14 9ST13086 62 DECAL WARNING 1 9SS9225 64 SELF TAPPING SCREW 4 16A 9SG7419 FAN GUARD RIGHT 1 9SS9225 68 THREAD FORMING SCREW CUTTING 5 17A 9SG7065 FAN GUARD 1 9SS9225 68 THREAD FORMING SCREW CUTTING 5 18 9SG8274 ...

Page 90: ...P 818 K jpg Radiator Case Back Asbly Dual Vantage 700 US Cummins 12320 31 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 91: ...SS STEEL SCREW 8 4A 9SG6469 1 CASE SIDE 1 9SS24739 40 STAINLESS STEEL SCREW 8 5A 9SL12515 3 SIDE PANEL 1 9SS24739 40 STAINLESS STEEL SCREW 4 7A 9SL12115 2 DOOR RAIL 1 9SS24739 40 STAINLESS STEEL SCREW 9 8 9SS25719 4 EDGE GUARD 1 9SL12514 4 DOOR ASBLY 1 9A 9SL12513 3 DOOR WELDED ASSEMBLY 1 9B 9SM20241 DOOR LATCH 1 9ST12584 6 RIVET 4 9ST14882 2 DOOR BUMPER 2 9ST12584 6 RIVET 2 9ST14882 DOOR BUMPER 2...

Page 92: ...KEY PART NUMBER DESCRIPTION QTY 16 9SS27368 6 LOGO DECAL 1 17 9SM21908 1 FAMILY NAME LOGO 1 Covers Assembly Dual Vantage 700 US Cummins 12320 33 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 93: ...P 818 L jpg Covers Assembly 34 Dual Vantage 700 US Cummins 12320 Printed 07 20 2016 at 13 06 44 Produced by Enigma ...

Page 94: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra l Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension l Isolez vous du travail et de la terre l Berühren Sie keine stromführenden Teile oder Elektroden mit ...

Page 95: ... und Entlüftung des Arbeitsplatzes l Mantenha seu rosto da fumaça l Use ventilação e exhaustão para remover fumo da zona respiratória l Turn power off before servicing l Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio l Débranchez le courant avant l entre tien l Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten l Não o...

Page 96: ... information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer but the selection and use of specific product...

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