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THANK YOU FOR SELECTING 

A QUALITY PRODUCT BY 

LINCOLN  ELEC  TRIC. 

PLEASE EXAMINE CARTON AND EQUIPMENT FOR
DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser
upon receipt by the carrier. Consequently, claims for material
damaged in shipment must be made by the purchaser against the
transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built
with safety in mind. However, your overall safety can be increased
by proper installation ... and thoughtful operation on your part. 

DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT 

WITHOUT READING THIS MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED THROUGHOUT.

And, most importantly,

think before you act and be careful.

This statement appears where the information must be followed
exactly to avoid serious personal injury or loss of life.

This statement appears where the information must be followed
to avoid minor personal injury or damage to this equipment.

KEEP YOUR HEAD OUT OF THE FUMES.

DON’T

get too close to the arc.

Use corrective lenses if necessary
to stay a reasonable distance
away from the arc.

READ

and obey the Safety Data

Sheet (SDS) and the warning label
that appears on all containers of
welding materials.

USE ENOUGH VENTILATION

or

exhaust at the arc, or both, to
keep the fumes and gases from 
your breathing zone and the general area.

IN A LARGE ROOM OR OUTDOORS

, natural ventilation may be

adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS

or fans to keep the fumes away 

from your face.

If you de velop unusual symptoms, see your supervisor. 
Perhaps the welding atmosphere and ventilation system 
should be checked.

WEAR CORRECT EYE, EAR & 
BODY PROTECTION

PROTECT

your eyes and face with welding helmet

properly fitted and with proper grade of filter plate
(See ANSI Z49.1).

PROTECT

your body from welding spatter and arc

flash with protective clothing including woolen
clothing, flame-proof apron and gloves, leather
leggings, and high boots.

PROTECT

others from splatter, flash, and glare

with protective screens or barriers.

IN SOME AREAS

, protection from noise may be appropriate.

BE SURE

protective equipment is in good condition.

Also, wear safety glasses in work area

AT ALL TIMES.

SPECIAL SITUATIONS

DO NOT WELD OR CUT

containers or materials which previously

had been in contact with hazardous substances unless they are
properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT

painted or plated parts unless special

precautions with ventilation have been taken. They can release
highly toxic fumes or gases.

Additional precautionary measures

PROTECT

compressed gas cylinders from excessive heat,

mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE

cylinders are never grounded or part of an 

electrical circuit.

REMOVE 

all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR

IMMEDIATE USE AND KNOW HOW TO USE IT.

WARNING

CAUTION

Safety 01 of 04 - 5/16/2018

Summary of Contents for CWT ATC-3

Page 1: ......

Page 2: ......

Page 3: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 4: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 5: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 6: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 7: ...ing used in the environment is compatible This may require additional protection measures h the time of day that welding or other activities are to be carried out The size of the surrounding area to b...

Page 8: ...CONTROLS 9 2 5 USER I O CONTROLS 11 3 0 OPERATION 12 3 1 OPERATIONAL SEQUENCES 12 4 0 MODBUS TERMINAL PROTOCOL 13 5 0 COMMUNICATION DIAGRAMS 14 6 0 ATC 3 SYSTEM DRAWINGS 18 6 1 ATC 3 CONTROL ENCLOSUR...

Page 9: ......

Page 10: ...gned to fit any of the bracket mount locations on the back of the slide ATC 3 ENCLOSURE GENERAL SPECIFICATIONS Dimensions 4 75 h x 2 0 w x 11 0 l 120 6mm x 50 8mm x 279 4mm Mounting Dimension 1 25 wid...

Page 11: ...on each end of the enclosure Figure 2 1 shows the System Layout Figure 2 2 shows the physical dimensions of the ATC 3 Control Enclosure Figure 2 3 shows the physical dimensions of the ATC 3 Operator P...

Page 12: ...C 3 Control Enclosure Physical Dimensions 10 250 0 375 11 000 9 250 0 875 1 250 0 477 2 250 4X 0 281 4 750 MOTOR MAX 6 FOR CABLE CLEARANCE TOP VIEW SIDE VIEW FRONT VIEW REAR VIEW REMOTE PENDANT SENSOR...

Page 13: ...4 ATC 3 Operator Pendant FIGURE 2 3 ATC 3 Operator Pendant Physical Dimensions ATC 3 PENDANT 2 000 3 000 3 500 5 750 0 250 RUBBER FEET HANDLES 19 FT...

Page 14: ...2 2 ATC 3 SLIDE FIGURE 2 4 LSA 3007 Physical Dimensions PARTS LIST PIN DESCRIPTION A LIMITS 5VDC B LIMITS COM C EARTH D CW LIMIT E CCW LIMIT F BRAKE G BRAKE H 2 J PHASE A K PHASE B L PHASE A M PHASE...

Page 15: ...6 ATC 3 Front Control Panel Layout ATC 3 Operator Pendant Layout...

Page 16: ...uses a Thru Hole linear current sensor The sensor has a 1 0 25mm opening The sensor must be installed around the welding cable To install the sensor disconnect the welding cable from the wire feed dri...

Page 17: ...Work Electrode P PAW Work Electrode Table 1 Voltage Sensor Installation Connect the Sensor Cable from the Volt Amp Sensor to the Sensor Connector on the rear panel of the ATC 3 Fig 2 1 Connect the Po...

Page 18: ...endant will display INITIALIZE Setting the Mode Switch to the MAN position will start the Initialize sequence See section 3 1 for sequence Return the MODE switch to the OFF position while the sequence...

Page 19: ...ING TO TORCH UP The slide is moving to the Up Position ATC 3 EDIT MESSAGES Displayed when ALTER selected VOLT REF Volt reference for Torch height Tracking START POS Start Weld Position for Torch TORCH...

Page 20: ...the Input is set low the tracking is turned off CR1 TRACK ON Is set When the Track On function is running It is cleared when the tracking function is off CR2 TOUCH RETRACT RUNNING Is set when the Tou...

Page 21: ...ACKING INPUT is active and the Welding ARC IS ACTIVE To save the current touch position as the Start Weld Position rotate the MODE Switch to the MAN position To Perform a Touch Retract use the PROGRAM...

Page 22: ...has a single RS 485 2 wire port for Modbus RTU communications This port is used by the Operator Pendant to run the ATC 3 Contact factory Service Support for additional information and for a copy of Mo...

Page 23: ...4 6 USB CABLE P N X3W5147 To Computer or USB Hub Universal Power Supply P N X3T5036 8 Pin Sensor Comm Cable P N A3W0416 TB1 Wire List Color At Converter Description White TB1 1 PWR NPWR Brown TB1 4 TD...

Page 24: ...NETHUB TB3 1 NETHUB TB3 1 PWR WHT ORG NETHUB TB3 4 NETHUB TB3 4 COM BLU NETHUB TB3 2 NETHUB TB3 2 TD WHT BLU NETHUB TB3 3 NETHUB TB3 3 TD SHIELD NETHUB TB3 5 NETHUB TB3 5 EARTH 8 Pin Sensor Communicat...

Page 25: ...N C3A5114 TB1 6 USB CABLE P N X3W5147 To Computer or USB Hub Universal Power Supply P N X3T5036 WIRE LIST COLOR FROM TO DESCRIPTION ORG NETHUB TB1 1 CONVERTER TB1 4 PWR NPWR WHT ORG NETHUB TB1 4 CONV...

Page 26: ...17...

Page 27: ...18 6 0 ATC 3 SYSTEM DRAWINGS 6 1 ATC 3 CONTROL ENCLOSURE...

Page 28: ...GRY 1 HOT 2 NEU 3 EARTH 1 HOT OUT 2 HOT IN 3 NEU JP1 JP2 1 HOT 2 NEU 3 24VDC JP3 4 24VDC 1 NPWR 2 NET 3 NET 4 N C 5 NCOM J6 1 5 2 VIN 3 COM J4 115 230 VAC SW XFMR MOTOR COMM ANL MSC II DRIVE PCB ASSEM...

Page 29: ...20 6 2 ATC 3 Operator Pendant P N S3A5204...

Page 30: ...X3P5839 Connector Housing Plug 4 Circuit 17 1 X3P5840 Connector Housing Plug 5 Circuit 18 12 X3P5843 Terminal Crimp 19 1 X3P5257 Lug Locking Ring Terminal 20 8 Screw 4 40 x 1 4 Pan Head w Inter Lock W...

Page 31: ...able M12 8 Circuit Male Straight Single Ended 2 2 Sleeve Cable 3 9 Sleeve Wire Makers 4 1 Tubing Black Heat Shrink 3 8 Diameter 1 Long WIRE COLOR PIN NO REFERENCE WHITE 1 INP1 BROWN 2 INP2 GREEN 3 ICO...

Page 32: ...23 6 4 VOLT AMP SENSOR CABLE P N A3W0391 ITEM QTY PART NO DESCRIPTION 1 1 X3W5118 Cable 5 Circuit M12 2 2 Sleeve Cable...

Page 33: ...QTY PART NO DESCRIPTION 1 1 X3P5596 Connector Plug 12 Circuit 2 1 X3P5586 Connector Plug 12 Circuit 3 2 X3P5589 Clamp Cable 4 2 X3P5505 Boot Cable Clamp 5 25 X3W0080 Cable Motor Drive 6 1 Sleeve Cabl...

Page 34: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 35: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 36: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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