background image

 

19

 

ITEM 

QTY 

PART NUMBER 

DESCRIPTION 

S3E5165 

Enclosure 

S3E5166 

Cover 

S3E5147 

Overlay, Front 

S3E5148 

Overlay, Rear 

S3W5159 

Cable, American 110vac Power 

S3W5160 

Harness, Power Switch 

S3W5169 

Harness, Motor 

S3W5224 

Harness, Power Supply 

S3W5225 

Harness, Comm 

10 

S5A5079 

PCB Assembly, MSC-2 

11 

S5A5092 

PCB Assembly, ATC-3 Interface 

12 

X3P5875 

Connector, Housing Plug 3 Circuit 

13 

X3S5078 

Switch, Rocker 

14 

X3T5095 

Supply, Power Ac-DC 24VDC 40W 

15 

S2M5212 

Pad, Thermal 

16 

10 

 

Screw, 6-32 x 1/4” Pan Head w/ Internal Lock Washer 

17 

 

Screw, 4-40 x 1/4” Pan Head w/ Internal Lock Washer 

18 

 

Nut, 6-32 Hex 

19 

 

Label, Serial Number 

 

 

ATC-3 Control Enclosure 110VAC Internal Wiring Diagram 

 

1

2

3

4

5

JP3

COMM

1

2

3

4

J3

XFMR

1

2

3

J1

115 VAC

1

2

3

J2

SW

BRN
BLU
GRN/YEL

JP1

115 VAC

COPPER
SILVER
BRASS

BRN
YEL
BLU

3

0

1

1

2

SW1

POWER SWITCH

BRN
BLU

RED

BLK

1

2

3

4

5

P6

COMM

BRN

BLU

WHT

BLK
GRY

1

HOT

2

NEU

3

EARTH

1

HOT (OUT)

2

HOT (IN)

3

NEU

JP1

JP2

1

HOT

2

NEU

3

24VDC

JP3

4

24VDC

1

NPWR

2

NET+

3

NET-

4

N.C.

5

NCOM

J6

1

+5

2

VIN

3

COM

J4

115/230 VAC

SW

XFMR

MOTOR

COMM

ANL

MSC II DRIVE

PCB ASSEMBLY

P/N: S5A5079

1

PHASE A+

2

PHASE A-

3

PHASE B+

JP4

4

PHASE B-

1

BRAKE+

2

BRAKE-

JP6

BRAKE

1

LAN+

2

LAN+

3

LAN-

4

LAN-

J1

LAN

1

+5

2

SW 1

3

SW 2

4

SW 3

5

COM

J5

REMOTE

1

+5

2

CW LIMIT

3

CCW LIMIT

J2

4

COM

LIMITS

A

B

C

D

E

F

G

H

J

K

L

M

JP2

MOTOR

1

2

3

4

P2

LIMITS

1

2

J6

BRAKE

1

2

3

4

J4

MOTOR

BRN

RED

YEL

ORG

BLK

BLU

GRN

BRN
YEL

BLK

GRN

BRN

YEL

BLK

ORG

BLU

BRN

RED

YEL

BLK

GRN/YEL

"LIMITS COM"
"EARTH"
"CW LIMIT"

"5"

"CCW LIMIT"

"BRAKE+"

"PHASE A-"

"BRAKE-"

"PHASE B-"

"PHASE A+"

"PHASE B+"

3 NEU

1 HOT

4 COM

3 COM

2 +24V

1 +24V

JP1

JP2

GND

PS1

RED

BLK

1

NPWR

2

NET+

3

NET-

1

+24VDC

2

COM

JP2

JP1

1

+24VDC

2

VOUT

3

COM

4

AOUT

5

ACOM

J3

COMM

POWER

SENSOR

ATC III INTERFACE

PCB ASSEMBLY

P/N: S5A5092

1

NPWR

2

NET+

3

NET-

5

ACOM

J1

PENDANT

1

INP1

2

INP2

3

ICOM

4

CR1

5

CR2

J2

REMOTE

4

5

NCOM

6

VOUT

7

AOUT

8

+5VDC

9

INP1

10

INP2

11

CR1

12

CR2

4

NCOM

6

OCOM

7

+24VDC

8

COM

1

2

P1

POWER

BLK

RED

24VDC 40W SWITCHING

POWER SUPPLY

BRN

BLU

GRN

GRN/YEL

EARTH

Summary of Contents for CWT ATC-3

Page 1: ......

Page 2: ......

Page 3: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 4: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 5: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 6: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 7: ...ing used in the environment is compatible This may require additional protection measures h the time of day that welding or other activities are to be carried out The size of the surrounding area to b...

Page 8: ...CONTROLS 9 2 5 USER I O CONTROLS 11 3 0 OPERATION 12 3 1 OPERATIONAL SEQUENCES 12 4 0 MODBUS TERMINAL PROTOCOL 13 5 0 COMMUNICATION DIAGRAMS 14 6 0 ATC 3 SYSTEM DRAWINGS 18 6 1 ATC 3 CONTROL ENCLOSUR...

Page 9: ......

Page 10: ...gned to fit any of the bracket mount locations on the back of the slide ATC 3 ENCLOSURE GENERAL SPECIFICATIONS Dimensions 4 75 h x 2 0 w x 11 0 l 120 6mm x 50 8mm x 279 4mm Mounting Dimension 1 25 wid...

Page 11: ...on each end of the enclosure Figure 2 1 shows the System Layout Figure 2 2 shows the physical dimensions of the ATC 3 Control Enclosure Figure 2 3 shows the physical dimensions of the ATC 3 Operator P...

Page 12: ...C 3 Control Enclosure Physical Dimensions 10 250 0 375 11 000 9 250 0 875 1 250 0 477 2 250 4X 0 281 4 750 MOTOR MAX 6 FOR CABLE CLEARANCE TOP VIEW SIDE VIEW FRONT VIEW REAR VIEW REMOTE PENDANT SENSOR...

Page 13: ...4 ATC 3 Operator Pendant FIGURE 2 3 ATC 3 Operator Pendant Physical Dimensions ATC 3 PENDANT 2 000 3 000 3 500 5 750 0 250 RUBBER FEET HANDLES 19 FT...

Page 14: ...2 2 ATC 3 SLIDE FIGURE 2 4 LSA 3007 Physical Dimensions PARTS LIST PIN DESCRIPTION A LIMITS 5VDC B LIMITS COM C EARTH D CW LIMIT E CCW LIMIT F BRAKE G BRAKE H 2 J PHASE A K PHASE B L PHASE A M PHASE...

Page 15: ...6 ATC 3 Front Control Panel Layout ATC 3 Operator Pendant Layout...

Page 16: ...uses a Thru Hole linear current sensor The sensor has a 1 0 25mm opening The sensor must be installed around the welding cable To install the sensor disconnect the welding cable from the wire feed dri...

Page 17: ...Work Electrode P PAW Work Electrode Table 1 Voltage Sensor Installation Connect the Sensor Cable from the Volt Amp Sensor to the Sensor Connector on the rear panel of the ATC 3 Fig 2 1 Connect the Po...

Page 18: ...endant will display INITIALIZE Setting the Mode Switch to the MAN position will start the Initialize sequence See section 3 1 for sequence Return the MODE switch to the OFF position while the sequence...

Page 19: ...ING TO TORCH UP The slide is moving to the Up Position ATC 3 EDIT MESSAGES Displayed when ALTER selected VOLT REF Volt reference for Torch height Tracking START POS Start Weld Position for Torch TORCH...

Page 20: ...the Input is set low the tracking is turned off CR1 TRACK ON Is set When the Track On function is running It is cleared when the tracking function is off CR2 TOUCH RETRACT RUNNING Is set when the Tou...

Page 21: ...ACKING INPUT is active and the Welding ARC IS ACTIVE To save the current touch position as the Start Weld Position rotate the MODE Switch to the MAN position To Perform a Touch Retract use the PROGRAM...

Page 22: ...has a single RS 485 2 wire port for Modbus RTU communications This port is used by the Operator Pendant to run the ATC 3 Contact factory Service Support for additional information and for a copy of Mo...

Page 23: ...4 6 USB CABLE P N X3W5147 To Computer or USB Hub Universal Power Supply P N X3T5036 8 Pin Sensor Comm Cable P N A3W0416 TB1 Wire List Color At Converter Description White TB1 1 PWR NPWR Brown TB1 4 TD...

Page 24: ...NETHUB TB3 1 NETHUB TB3 1 PWR WHT ORG NETHUB TB3 4 NETHUB TB3 4 COM BLU NETHUB TB3 2 NETHUB TB3 2 TD WHT BLU NETHUB TB3 3 NETHUB TB3 3 TD SHIELD NETHUB TB3 5 NETHUB TB3 5 EARTH 8 Pin Sensor Communicat...

Page 25: ...N C3A5114 TB1 6 USB CABLE P N X3W5147 To Computer or USB Hub Universal Power Supply P N X3T5036 WIRE LIST COLOR FROM TO DESCRIPTION ORG NETHUB TB1 1 CONVERTER TB1 4 PWR NPWR WHT ORG NETHUB TB1 4 CONV...

Page 26: ...17...

Page 27: ...18 6 0 ATC 3 SYSTEM DRAWINGS 6 1 ATC 3 CONTROL ENCLOSURE...

Page 28: ...GRY 1 HOT 2 NEU 3 EARTH 1 HOT OUT 2 HOT IN 3 NEU JP1 JP2 1 HOT 2 NEU 3 24VDC JP3 4 24VDC 1 NPWR 2 NET 3 NET 4 N C 5 NCOM J6 1 5 2 VIN 3 COM J4 115 230 VAC SW XFMR MOTOR COMM ANL MSC II DRIVE PCB ASSEM...

Page 29: ...20 6 2 ATC 3 Operator Pendant P N S3A5204...

Page 30: ...X3P5839 Connector Housing Plug 4 Circuit 17 1 X3P5840 Connector Housing Plug 5 Circuit 18 12 X3P5843 Terminal Crimp 19 1 X3P5257 Lug Locking Ring Terminal 20 8 Screw 4 40 x 1 4 Pan Head w Inter Lock W...

Page 31: ...able M12 8 Circuit Male Straight Single Ended 2 2 Sleeve Cable 3 9 Sleeve Wire Makers 4 1 Tubing Black Heat Shrink 3 8 Diameter 1 Long WIRE COLOR PIN NO REFERENCE WHITE 1 INP1 BROWN 2 INP2 GREEN 3 ICO...

Page 32: ...23 6 4 VOLT AMP SENSOR CABLE P N A3W0391 ITEM QTY PART NO DESCRIPTION 1 1 X3W5118 Cable 5 Circuit M12 2 2 Sleeve Cable...

Page 33: ...QTY PART NO DESCRIPTION 1 1 X3P5596 Connector Plug 12 Circuit 2 1 X3P5586 Connector Plug 12 Circuit 3 2 X3P5589 Clamp Cable 4 2 X3P5505 Boot Cable Clamp 5 25 X3W0080 Cable Motor Drive 6 1 Sleeve Cabl...

Page 34: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 35: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 36: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

Reviews: