Lincoln Electric ASPECT 200 Operator'S Manual Download Page 5

English 3 English 

Safety 

01/11 

 

 

WARNING

 

This equipment must be used by qualified personnel.  Be sure that all installation, operation, maintenance and repair 
procedures are performed only by qualified person.  Read and understand this manual before operating this equipment.  
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment.  
Read and understand the following explanations of the warning symbols.  Lincoln Electric is not responsible for damages 
caused by improper installation, improper care or abnormal operation. 
 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, loss 
of life, or damage to this equipment.  Protect yourself and others from possible serious injury or death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating this 
equipment.  Arc welding can be hazardous.  Failure to follow the instructions in this manual could cause 
serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages.  Do not touch the electrode, 
work clamp, or connected work pieces when this equipment is on.  Insulate yourself from the electrode, 
work clamp, and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the fuse 
box before working on this equipment.  Ground this equipment in accordance with local electrical 
regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 
cables.  If any insulation damage exists replace the cable immediately.  Do not place the electrode holder 
directly on the welding table or any other surface in contact with the work clamp to avoid the risk of 
accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 
conductor creates electric and magnetic fields (EMF).  EMF fields may interfere with some pacemakers, 
and welders having a pacemaker shall consult their physician before operating this equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

ARTIFICIAL OPTICAL RADIATION:  According with the requirements in 2006/25/EC Directive and  
EN 12198 Standard, the equipment is a category 2.  It makes mandatory the adoption of Personal 
Protective Equipments (PPE) having filter with a protection degree up to a maximum of 15, as required by 
EN169 Standard. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 
health.  Avoid breathing these fumes and gases.  To avoid these dangers the operator must use enough 
ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 
sparks and the rays of the arc when welding or observing.  Use suitable clothing made from durable 
flame-resistant material to protect you skin and that of your helpers.  Protect other nearby personnel with 
suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the arc. 

 

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION:  Remove fire hazards from the welding area 
and have a fire extinguisher readily available.  Welding sparks and hot materials from the welding process 
can easily go through small cracks and openings to adjacent areas.  Do not weld on any tanks, drums, 
containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors 
will be present.  Never operate this equipment when flammable gases, vapors or liquid combustibles are 
present. 

 

WELDED MATERIALS CAN BURN:  Welding generates a large amount of heat.  Hot surfaces and 
materials in work area can cause serious burns.  Use gloves and pliers when touching or moving 
materials in the work area. 

Summary of Contents for ASPECT 200

Page 1: ...IM3122 04 2020 REV01 ASPECT 200 OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ...cord in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDE...

Page 3: ...0 115Vac 1ph STICK DC 100A 60A 45A 24V 22 4V 21 8V TIG DC 115A 90A 70A 14 6V 13 6V 12 8V STICK AC 100A 60A 45A 24V 22 4V 21 8V TIG AC 115A 90A 70A 14 6V 13 6V 12 8V Input Line Mode 30 35 60 100 30 35...

Page 4: ...rator must check the work area for any devices that may malfunction because of electromagnetic disturbances Consider the following Input and output cables control cables and telephone cables that are...

Page 5: ...AGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker sha...

Page 6: ...contact free ignition with TIG GTAW welding can interfere with the operation of insufficiently shielded computer equipment EDP centers and industrial robots even causing complete system breakdown TIG...

Page 7: ...bility in this manual Do not operate in areas with an ambient temperature greater than 40 C Input Supply Connection Check the input voltage phase and frequency supplied to this machine before turning...

Page 8: ...COOLARC 24 If a Coolarc unit listed above is connected to the Machine it will be automatically turned ON and OFF in order to ensure the torch cooling When Stick welding mode is used the cooler will b...

Page 9: ...active the Power ON LED starts blinking and an error code is shown on the displays The machine restarts automatically when the Input Voltage returns in the correct range For further detail read the Er...

Page 10: ...In menu SMAW is possible to change hot start and arc force diagram NOTE Pressing the button assigned to PROCESS selection will toggle the illumination of the icon from left to right following the pro...

Page 11: ...ctions sets the amount of time the pulse waveform spends at the peak current setting This function is set as a percentage of the total time for the pulse cycle Pulses Per Second Sets the total number...

Page 12: ...rol Knob to Select memory location 3 Press and hold memory button for 3 seconds Recalling Memory Settings In order to recall process settings it is first necessary to press the memory button so that t...

Page 13: ...lding puddle That means Electrode workpiece sticking prevention also with low current values Spatters reduction The welding operations are simplified and the welded joins looks better also if not brus...

Page 14: ...select 2 Step sequence Output Visualization Press several times until the LED above lights up With the 2 step trigger mode and a TIG welding mode selected the following welding sequence will occur 1 P...

Page 15: ...p With the 4 step trigger mode and a TIG welding mode selected the following welding sequence will occur 1 Press and hold the TIG torch trigger to start the sequence The machine will open the gas valv...

Page 16: ...and released from step 3A it is possible to press and hold the TIG torch trigger another time to end the downslope time and maintain the output current at the Crater current When the TIG torch trigger...

Page 17: ...TIG torch trigger when the main part of the weld is complete The machine will now decrease the output current at a controlled rate or downslope time until the Crater current is reached This Crater cur...

Page 18: ...ep 5 Note B PEAK of FREQ Pulses Per Second DC Only when pulse function is enabled 0 1 0 1 10 Hz step 0 1Hz 10 500Hz step 1Hz 500 2000Hz step 10Hz FREQ Current selected value Hz Pulses Per Second AC On...

Page 19: ...uency the PEAK is fixed to 50 Note D Once AUTO is selected the default parameter are used Menu GTAW To enter into Menu GTAW see section Menu described above The ADVANCED menu part is available only in...

Page 20: ...mm 0 04 1 6mm 1 16 2 4mm 3 32 3 2mm 1 8 ADV Note F Tungsten Type Note G GRN GRN TYPE Current selected value Colour WHTE GREY TURQ GOLD TIG STARTING PARAMETERS NOTE F Polarity EP EN EP POL Current sele...

Page 21: ...ixed the minimum allowable current Table 10 Tungsten diameter Min AMP 3 2 mm 20 2 4 mm 10 1 6 mm 7 1 mm 2 For AC welding advanced users is present the possibility to modify the AC starting parameters...

Page 22: ...step 1 Hot Start SOFT 30 0 75 step 1 HSTR Current selected value CRISP 50 50 200 step 1 Stick Polarity DC DC or DC STPL Current selected value ARC FORCE and HOT START With those two parameters user c...

Page 23: ...FF OFF UPDN Current selected value type AMPS MEM MAX amparage OFF 51 199 OFF AMPS Current selected value A Cooler option AUTO AUTO COOL Current selected value type ON Control firmware revision N A N A...

Page 24: ...in amperage the UP DOWN with remote device will work as described above MEM MODE By pressing torch buttons user will be allowed to change over settings stored in memory locations from 1 to 9 The featu...

Page 25: ...ncoln Electric Maintenance or repairs performed by unauthorized service centers or personnel will null and void the manufacturer s warranty The frequency of the maintenance operations may vary in acco...

Page 26: ...ing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Commun...

Page 27: ...M W000382719 2 PROTIGIIIS 30RL C5B S 5M W000382720 2 PROTIGIIIS 30RL C5B S 8M W000382721 2 PROTIGIIIS 40RL C5B S 5M W000382722 2 PROTIGIIIS 40RL C5B S 8M W000382723 2 PROTIGIIIS 10W C5B S 5M W00038272...

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