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Lighthouse Worldwide Solutions REMOTE 5104V, Operating Manual

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Lighthouse Worldwide Solutions REMOTE 5104V Operating Manual Download Page 7

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248083293-1 Rev 7

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Table of Contents

List of Figures

List of Tables

About this Manual

Text Conventions  ................................................................................................................ i
Additional Help ................................................................................................................... i

Chapter 1   Safety

Safety Considerations  ....................................................................................................  1-1
Warnings  ........................................................................................................................  1-1
Suitability .......................................................................................................................  1-1
Laser Safety Information  ...............................................................................................  1-1
Electrostatic Safety Information  ....................................................................................  1-4
R5104V and Daisy Chaining  .........................................................................................  1-4

Chapter 2   Introduction

Overview ........................................................................................................................  2-1
Description .....................................................................................................................  2-1
Accessories  ....................................................................................................................  2-2
REMOTE 5104V Specifications  ...................................................................................  2-3

Chapter 3   Getting Started

Initial Inspection  ............................................................................................................  3-1
Shipping Instructions  .....................................................................................................  3-1
Cable Build  ....................................................................................................................  3-2

Requirements  .....................................................................................................  3-2
Site Preparation ..................................................................................................  3-2

Procedure  ...............................................................................................  3-4

Operation  .....................................................................................................................  3-10

Understanding the LEDs ..................................................................................  3-10

Summary of Contents for REMOTE 5104V

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Page 2: ...00...

Page 3: ...Lighthouse Worldwide Solutions REMOTE 5104V Airborne Particle Counter Operating Manual...

Page 4: ...s You are not permitted to disclose or allow to be disclosed such information except as permitted in writing by Lighthouse Worldwide Solutions The information contained herein is subject to change wit...

Page 5: ...Equipment for 1010 1 1992 Measurement Control and Laboratory Use Part 1 General Requirements CSA C22 2 No Electrical Equipment for Measurement Control 61010 1 2nd Ed and Laboratory Use Part 1 General...

Page 6: ...nufacturing Practice Remote Particle Counting Probe UL 61010A 1 UL Standard for Safety Electrical Equipment for Laboratory Use Part 1 General Requirements Replaces UL 3101 1 Supplementary information...

Page 7: ...ility 1 1 Laser Safety Information 1 1 Electrostatic Safety Information 1 4 R5104V and Daisy Chaining 1 4 Chapter 2 Introduction Overview 2 1 Description 2 1 Accessories 2 2 REMOTE 5104V Specification...

Page 8: ...1 Running the Instrument Using MODBUS 5 2 AUTOMATIC Counting Mode 5 2 MANUAL Counting Mode 5 3 Configuring with the MODBUS Protocol 5 3 Setting the Real Time Clock 5 3 Changing the Default Instrument...

Page 9: ...9 Device Status Word A 11 Data Enable Registers A 11 Data Type Registers A 12 Data Units Registers A 13 Appendix B Maintenance Safety Considerations B 1 Routine Maintenance B 1 Laser Safety Informatio...

Page 10: ...Lighthouse REMOTE 5104V Operating Manual t iv 248083293 1 Rev 7...

Page 11: ...45 3 6 Typical RJ 45 Crimp Tool 3 6 Close up of RJ 45 Wire Detail 3 6 Close up of RJ 45 Latch 3 7 Lock Clip Installation 3 7 Tighten Cable Clamp Nut 3 7 Install Connector Seal 3 8 Cable Connector Comp...

Page 12: ...Lighthouse REMOTE 5104V Operating Manual LOF 2 248083293 1 Rev 7...

Page 13: ...6 Alarm Enable Registers 5 6 Example of Alarming on only Channel 2 5 7 Alarm Threshold Registers 5 8 Alarm Threshold Registers set to 1000 5 8 MODBUS Communications Settings A 1 MODBUS Registers A 1 S...

Page 14: ...Lighthouse REMOTE 5104V Operating Manual LOT 2 248083293 1 Rev 7...

Page 15: ...ics WARNING A warning appears in a paragraph like this and warns that doing something incorrectly could result in personal injury damage to the instrument or loss of data boldface Introduces or emphas...

Page 16: ...Lighthouse REMOTE 5104V Operating Manual ii 248083293 1 Rev 7...

Page 17: ...ngs defined as follows Laser pertaining to exposure to visible or invisible Laser radiation Explosion Hazard pertaining to use of the instrument in explosive atmospheres Electrostatic pertaining to el...

Page 18: ...that can quickly cause blindness Figure 1 2 Explosion Hazard Label WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS AVERTISSEMENT RISQUE D...

Page 19: ...tentially hazardous condition or situation exists and that it is imperative that the accompanying text be read and any cautions be observed The importance of this cannot be stressed enough Note Cautio...

Page 20: ...strap combination Earth ground all test instruments to prevent a buildup of static charge R5104V and Daisy Chaining WARNING The REMOTE 5104V is not designed for use in a daisy chain configuration It...

Page 21: ...by the instrument and the flow rate For example the number 5104 indicates a 0 5 m channel size at 1 0 CFM See Figure 2 1 Figure 2 1 REMOTE 5104V Airborne Particle Counter The instrument uses a laser d...

Page 22: ...n both ultra clean areas such as Class 1 or Class 10 and also in more traditional cleanzones rated as Class 100 or higher Refer to Specifications in this manual for additional instrument information T...

Page 23: ...Express Power Input Requirements 24VDC 5 100mA max Enclosure Stainless Steel Dimensions 5 42 l x 5 12 w x 2 h 13 8 x 13 x 5 cm Weight 21 1 oz 0 6 kg Pollution Degree 2 Operating Altitude 0 2 000 mete...

Page 24: ...Lighthouse REMOTE 5104V Operating Manual 2 4 248083293 1 Rev 7...

Page 25: ...ipping instructions below WARNING If the instrument is damaged during shipment due to inadequate user packing the warranty may be voided and all repairs required will be at cost 1 Use the original con...

Page 26: ...to the instrument must use this connector in order to meet this standard This section of the manual will illustrate installing this connector Requirements The following tools and materials are require...

Page 27: ...uch as generators fans and fluorescent lights When cable has to be installed in the false ceilings or air space above a work area plenum plenum cable may be required 3 Even though the RJ45 connectors...

Page 28: ...pears that something is missing from the package Figure 3 1 R5104V RJ45 Cable Parts 3 Remove the large lock ring from the housing if they are mated 4 Loosen the smaller sealing nut to allow the CAT5e...

Page 29: ...shape Insert the wire 8 Separate the wires and insert them into the loom based on the EIA TIA 568B standard as shown in Figure 3 3 Note that the green pair is split up and the blue pair is out of sequ...

Page 30: ...correct channels for crimping Figure 3 5 Loomed Wires Being Inserted into RJ 45 11 Insert the RJ 45 connector into a crimp tool similar to that shown in Figure 3 6 Maintain inward pressure while crimp...

Page 31: ...it to enter the slot in the housing See Figure 3 8 Figure 3 8 Close up of RJ 45 Latch 14 Push the RJ 45 connector fully into the housing and insert the Lock Clip round edge out as illustrated in Figur...

Page 32: ...cable housing body It may need a twisting action to fully position it against its retainer ring Verify that its larger opening is facing outward away from the cable as shown in Figure 3 12 Figure 3 1...

Page 33: ...to locate and install the R5104V securely on a flat vertical surface in the area to be sampled Figure 3 13 Mounting Template 20 Make sure the hub power is OFF or the hub end of the cable is disconnec...

Page 34: ...re 3 14 Front Panel LEDs The green POWER LED turns on when the instrument is powered on The green FLOW LED turns on steady when the flow is within specification The green FLOW LED will blink if the fl...

Page 35: ...he sensor can be used with a direct mount 1 0 CFM isokinetic probe or the probe can be attached via tubing to the inlet barb Figure 3 16 illustrates the connections found on the bottom side of the R51...

Page 36: ...n RS 485 hub Connecting the counter to a PC via RS 485 requires an RS 485 hub Please contact a Lighthouse Sales Representative for the hub For more information please see Communications on page 4 1 Ca...

Page 37: ...ure the cable is positioned with its key up Figure 3 17 Readying Cable for Attachment WARNING The REMOTE 5104V is not designed for use in a daisy chain configuration It is designed to communicate thro...

Page 38: ...into place make sure the lock groove and lock sleeve mate Figure 3 19 Cable Receptacle Lock Groove 3 Figure 3 20 illustrates the cable as fully attached to sensor The free end of the cable may now be...

Page 39: ...the communications mode The DIP Switches require a tool with a small pointed tip in order to change A very small screwdriver or multimeter probe can be used Instrument Mounting The R5104V is designed...

Page 40: ...st be connected to the bottom Outlet nozzle This maintains a downward flow to carry particles out of the instrument The Inlet nozzle can be attached to a length of hose and the other end of that hose...

Page 41: ...w to configure the hardware to allow interfacing with the REMOTE instrument DIP Switches The DIP switches are behind a panel to the right of the RS 485 port connector See Figure 4 1 Figure 4 1 DIP Swi...

Page 42: ...ust be set before the unit is powered up If the DIP Switches are changed power cycle the instrument to implement the change Position Description Setting 1 Binary Bit 0 Addressing OFF 0 ON 1 2 Binary B...

Page 43: ...1 0 0 0 0 2 0 1 0 0 0 1 34 1 1 0 0 0 0 3 1 1 0 0 0 1 35 0 0 1 0 0 0 4 0 0 1 0 0 1 36 1 0 1 0 0 0 5 1 0 1 0 0 1 37 0 1 1 0 0 0 6 0 1 1 0 0 1 38 1 1 1 0 0 0 7 1 1 1 0 0 1 39 0 0 0 1 0 0 8 0 0 0 1 0 1 40...

Page 44: ...uter the computer must be configured to use a port on the RS 485 hub 0 0 0 1 1 0 24 0 0 0 1 1 1 56 1 0 0 1 1 0 25 1 0 0 1 1 1 57 0 1 0 1 1 0 26 0 1 0 1 1 1 58 1 1 0 1 1 0 27 1 1 0 1 1 1 59 0 0 1 1 1 0...

Page 45: ...produced standards for RS 485 that deal with data communications Table 4 5 EIA RS 485 Communication Standards SPECIFICATION RS 485 Mode of Operation Differential Total Number of Drivers and Receivers...

Page 46: ...Lighthouse REMOTE 5104V Operating Manual 4 6 248083293 1 Rev 7...

Page 47: ...ave the settings DIP Switches 7 and 8 must both be in the OFF position in order to use the MODBUS protocol Protocol Settings The MODBUS Protocol is defined through an RS 485 interface with Baud Rate 1...

Page 48: ...the Command register 40002 11 Start Instrument to start recording 12 Stop Instrument to stop recording Table 5 1 MODBUS Action Commands Value Action 1 Saves all writable 4xxxx register values to the...

Page 49: ...the real time clock 40028 is the low word The date time is calculated as the number of seconds since midnight of 1 1 1970 The date time is stored in a 4 byte unsigned integer or as a 32 bit unsigned i...

Page 50: ...or equal to 9 hours 6 minutes and 7 seconds 32767 seconds then only the low word register needs to be written with the value in seconds The low word register for Sample Time is 40034 The low word reg...

Page 51: ...ng in between samples for multiple cycles If Hold Time is greater than 1 minute the pump will turn off This time is specified in seconds The maximum value is 359 999 seconds high word 5 low word 32319...

Page 52: ...rrently only works for Particle Channels Enabling the Alarm for a particle channel requires setting the bit in the low word of that channel Any or all active particle channels can be enabled at a time...

Page 53: ...43016 Use the Threshold registers to set the alarm threshold value s as described in the next section Threshold Setup Registers Threshold data is stored in the input registers in the 45xxx series whic...

Page 54: ...arms at any given time each threshold value applies to the corresponding channel Setting a value for channel 1 as 100 will not affect channel 2 setting of say 500 See Table 5 9 Table 5 8 Alarm Thresho...

Page 55: ...orted MODBUS Commands See www modbus org for documentation on how to use these commands Table A 1 MODBUS Communications Settings Baud Rate 19200 Data Bits 8 Stop Bits 1 Parity None Hardware Protocol R...

Page 56: ...vice Status bit 0 RUNNING bit 1 SAMPLING bit 2 NEW DATA 40004 unsigned integer Firmware version Major version digits are hundreds Minor version digits are tens and ones For example 210 V2 10 40005 uns...

Page 57: ...ned integer Real Time Clock RTC high Works in conjunction with 40028 Displays date and time in number of seconds since midnight 1 1 1970 40028 signed integer Real Time Clock low 40029 unsigned integer...

Page 58: ...ue Date high Indicates when instrument is due for calibration This number can be generated by the ANSI C C time function 40048 signed integer Calibration Due Date low Table A 3 Sensor Settings Registe...

Page 59: ...urns local pump on if applicable 8 Stop pump if applicable 9 Manual Start The instrument samples continuously until it receives a Manual Stop command Ignores local timing parameters Sets Sample Time f...

Page 60: ...e data register 30010 s enable alarm register would be 43010 Data register 30016 s enable alarm register would be 43016 Note Alarm Enable currently only works for Particle Channels Any or all channels...

Page 61: ...to set the alarm threshold values as described in the next section Table A 7 Alarm Enable Registers Register Data Type Description 43009 unsigned int Alarm Enable for Particle Channel 1 high smallest...

Page 62: ...use the extra registers The smallest particle channel starts at the xxx09 position The Data Status flag is set if any of the channels have a threshold exceeded state as true The threshold registers 4...

Page 63: ...gh Bytes Low bytes 4 Byte Data Item Not all particle channels are active Retrieving data from an inactive channel returns garbage See the Data Enable Registers section of this document for details on...

Page 64: ...gned integer Particle Channel 1 high 30010 unsigned integer Particle Channel 1 low 30011 unsigned integer Particle Channel 2 high 30012 unsigned integer Particle Channel 2 low 30013 unsigned integer P...

Page 65: ...the enable registers for every record The 31xxx register series is used to determine which data items in 30xxx are enabled Enabled items contain recorded data Data retrieved from disabled items retur...

Page 66: ...Type string containing less than 4 characters is padded with NULL characters but a Data Type using all four characters will not end with a NULL Note Only Particle data types have numbers in their str...

Page 67: ...er is 33010 Note Not all data types have units Units are stored as 4 character ASCII strings across 2 registers A Units string containing less than 4 characters or no characters is padded with NULLs b...

Page 68: ...eet per minute Percent m s Meters per second s Seconds H2O Inches of water min Minutes Hg Inches of mercury hour Hours mmWa Millimeters of water F Fahrenheit mmHg Millimeters of mercury C Celsius cmHg...

Page 69: ...a Certified Lighthouse Service Provider to ensure that the unit continues to perform within specification There are no user serviceable components within the instrument and opening it is strongly disc...

Page 70: ...IT EST SOUS TENSION A MOINS QU IL NE S GISSE D UN EMPLACEMENT NON DANGEREUX WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR Class I DIVISION 2 AVERTISSEMENT RISQUE D EXP...

Page 71: ...es and remedies granted under this Section may at LWS s option be terminated C THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS WARRANTIES AND COVENANTS EXPRESS OR IMPLIED...

Page 72: ...Lighthouse REMOTE 5104V Operating Manual C 2 248083293 1 Rev 7...

Page 73: ...3 11 Counting Efficiency 2 3 D Daisy chain 3 2 Data Enable Registers A 11 Data Registers A 9 Device Status Word A 11 Data Status register 5 7 Data Storage 2 3 Data Type Registers A 12 Data Units Regis...

Page 74: ...er 3 16 Programming with MODBUS Protocol 5 1 R Real Time Clock Setting 5 3 Receiver Input Sensitivity 4 5 Receiver Input Voltage Range 4 5 Register Map A 2 Routine Maintenance B 1 RS 232 485 IN Port 4...

Page 75: ...9 To disable alarming 5 7 To enable alarming 5 7 To enable the Alarm 5 6 U Understanding the LEDs 3 10 Unshielded Twisted Pair UTP 3 3 V Vacuum Inlet 3 16 W Warning Electrostatic Discharge 1 4 Infrar...

Page 76: ...Lighthouse REMOTE 5104V Operating Manual I 4 248083293 1 Rev 7...

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