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Maintenance

© Lift-Rite 242484-017

31

Maintenance

• To prevent malfunctions and accidents, be sure to perform 

regular maintenance on the truck according to the 

Lubrication 

diagram

 (page 32). Only qualified service technicians with the 

necessary knowledge are allowed to adjust and repair the 
truck.

All replacement parts should be approved spare parts.
Modifications or conversions to the truck that affect the safe use 
or function are not permitted.

Safety regulations with maintenance 
work

• Keep the area where you carry out the service clean. Oil or 

water makes the floor slippery.

NOTE!

Extreme cleanliness should be observed at all times when 
working with the hydraulics. Dismantled parts should be clean 
and inspected carefully. Always replace gaskets after disman-
tling.

• Store and dispose of changed oil in accordance with local 

directives.

• Do not release solvents and the like, which are used for 

cleaning/washing, into drains that are not intended for this 
purpose. Follow the local directives that apply for disposal.

• Remove at least 100 mm (4”) of paint around the welding/

grinding area through sand-blasting or the use of a paint strip-
per when welding or grinding on painted surfaces.

CAUTION!

Harmful gases.
Paint that is heated gives off harmful gases. Remove 100 mm 
of paint around the working area.

WARNING!

Risk of crushing.
An improperly supported truck could fall down.
Be sure to securely support the truck during all repair work.

Cleaning and washing

Cleaning and washing of the truck is important to ensure the 
truck’s reliability.
• Do not use a high pressure cleaning equipment on the scale 

parts at any time.

• Carry out general cleaning and washing weekly.
• Always rinse the truck with plentiful of water each time it has 

been cleaned.

• Always lubricate the truck after washing according to the 

lubrication diagram and table.

Summary of Contents for LEC 2000 SC

Page 1: ...nual Service Transpallettes avec balance fr Manuel de instrucciones Servicio Transpaletas Manuales con báscula es Manuale di Istruzioni Servizio Spare Parts Catalogue Valid from serial number Order number 242484 017 Issued 2006 12 22 LEC 2000 SC SCQ ...

Page 2: ...Page Operator s Manual Service 3 34 Manuel d instructions Entretien Manual de instrucciones Mantenimiento Spare Parts Catalogue ...

Page 3: ...e serious personal injury or possibly death and or extremly large material damage WARNING WARNING Warns that an accident can occur if you do not follow the instructions The consequences are serious personal injury or possibly death and or extremly large material damage CAUTION CAUTION Warns that an accident can occur if the instructions are not followed The consequences are personal injury and or ...

Page 4: ...ire Operator s Manual to be able to use the truck in a safe and efficient manner This Operator s Manual contains information on how you should use the truck safety regulations and how to keep the truck in a safe condition by following daily service routines Always follow the warnings given in this Operator s Manual and on the truck to avoid accidents and incidents from occurring Lift Rite Europe G...

Page 5: ...xplosions To transport lift passengers In cold stores or salty and other corrosive environments Operator s responsibility The truck shall only be driven with care good judgement and in a responsible manner The truck should not be driven with oily hands or oily shoes due to the risk of slipping ATTENTION The operator must not wear loose objects or jewellery when operating the truck Working area Ens...

Page 6: ... marked risk areas Before the truck is driven on to a loading ramp ensure that the ramp is correctly secured and has the necessary load bearing capacity Drive slowly and carefully across the ramp Before the truck is driven into a lift the operator must make sure the lift is approved for the total weight of the truck the load operator and any other passengers in the lift When entering the lift the ...

Page 7: ...t in the hydraulic system and accidental lowering Be attentive to the risks of crushing and ensure that other per sons are not in the immediate vicinity of the truck CAUTION Risk of crushing If the hands are placed on the outside of the handle there is a risk of crushing in narrow spaces There is also a risk of crush ing if hands are kept between the tow bar and the tow bar bracket or between the ...

Page 8: ...ft the pallet during the second stroke The truck has a maximum lifting capacity of 2000 kg 4500 lbs Intended application of the truck The truck may be used only on a firm and even surface such as concrete or asphalt The truck is ideal for use in the following applications To determine the exact weight of goods To prevent overloading lorries To verify the weight of delivered goods To determine the ...

Page 9: ...sentation of the truck Lift Rite 242484 017 9 Truck dimensions The diagrams show external dimensions for the truck 122 l 280 180 l 85 200 125 65 200 280 m 2 y h 13 h 3 h 3 h 3 h 13 x l2 h14 x b 1 e b 5 wa ...

Page 10: ... neutral mode 1220 mm h13 Height above lowered fork 90 mm l2 Truck length including back of fork 370 mm b1 Chassis width 520 685 mm s Fork thickness 65 mm e Fork width 170 mm l Fork length 1150 mm b5 Width over fork 540 700 mm m2 Ground clearance centre of wheel base 25 mm Ast Aisle width requirement min Pallet size 800x1200 mm 1770 mm Wa Turning radius 1405 mm ...

Page 11: ...s until the scale electronics and the load cells have reached working temperature If used before this scale deviation will be around 0 3 Prior to using the scale make sure there is sufficient free space around the truck and that it is unloaded The display features automatic zero adjustment which means that small deviations from the zero position are cor rected automatically If the display does not...

Page 12: ...n fully charged Overcharg ing the battery is not possible since the charger switches off automatically Make sure the goods does not come into contact with the dis play housing or other pallets Weighing will be more precise when the goods is placed in the centre of forks If the load is placed off centre the forks can bend and twist causing deviations in the weight result ...

Page 13: ...how low battery status By means of nine pointer bars the display shows Scale read out incl load is stable The indicated value is a negative weight ZERO The weight shown is within the zero range NET The indicated value is the net weight e1 Displayed weight shown is in range 1 e2 Displayed weight shown is in range 2 e3 Displayed weight shown is in range 3 stp1 setpoint 1 is activated stp2 setpoint 2...

Page 14: ...Symbol Function level 1 short key press Function level 2 long key press Function level 3 entry mode Zero setting Code entry Enter Automatic tare Pre set tare Decrease the value of the digit flashing Print weight and add to the total Check subtotal and print total Increase the value of the digit flashing Sampling a piece weight Enter a piece weight Shift to the next digit on the left On off switch ...

Page 15: ...ny key Err05 Sampling accuracy too low Press any key Err06 Input signal too high Automatic after correcting input Err07 Input signal too low Automatic after correcting input Err08 Calibration out of range negative Automatic Err09 Calibration out of range signal too low Automatic Err10 Calibration count 2nd 3rd point lower than count 1st 2nd point Automatic Err11 Carlibration from within piece coun...

Page 16: ...isplay the value to add Adj08 Display adjusting cycle TarE Display the word tare DonE Display the word done PA 00 Display the parameter number StoP Display the word stop ho 00 Display the settings for hours m 00 Display the settings for minutes dA 00 Display the settings for days m 00 Display the settings for months yE 00 Display the settings for years ...

Page 17: ...s less than 500 kg Before weighing Before each weighing it is necessary to check whether the sys tem is unloaded and free The indicator is fitted with an auto matic zero correction This means that small deviations of the zero point will be corrected automatically If the indicator does not determine the zero point automatically it must be done man ually using the 0 key Gross weighing When the load ...

Page 18: ...e value is dis played 5 Depress ENTER to activate the tare weight The tare weight has now been activated NET is displayed If the system holds a load at that moment the net weight of the load will be displayed If no load is on the system at that moment the display will show the entered tare value as a negative value The entered value will remain active until a new tare weight is entered display sho...

Page 19: ...ling The total weight of the pieces taken from or placed on the weighing system for the sampling should be no less than 4 5 kg The greater the weight difference the greater accuracy The standard sampling amount is 10 pieces but this number can be increased up to 95 pieces NOTE If the accuracy is too low when sampling the indicator will show ERR05 Press any key to return to piece counting mode and ...

Page 20: ...the button for 3 seconds The last used piece weight will be displayed with the right digit flashing 2 To accept the old value depress ENTER The display shows the number of pieces currently on the weighing system Or 1 Depress the button for 3 seconds 2 Depress the button to go up a value or depress the but ton to go down a value until the required value is reached 3 Depress to change to the next di...

Page 21: ...ed so far repeatedly for 3 seconds If the button is depressed shortly during this period the total is printed out if option is installed and reset to 0 If the CE button is pressed during this period the total is reset but not printed out If no button is pressed during this period the subtotal stays in memory and the system returns to the weighing mode after 60 seconds Change units The system is se...

Page 22: ... the time and date on the printout If the weighing system has been equipped with a printer and an option board the date and time can be printed together with the weight information 1 Depress the button for 6 seconds The display will show ho_00 or the previous hour time setting with the right digit flashing 2 To accept the old value press ENTER Or 1 Depress the button to go up a value or press the ...

Page 23: ...ty max 30VDC 2A The choice of relay application is made when the system is ordered and the program is selected in the parameter menu The instructions for use depend on the application chosen Four different applications are possible 1 overload check gross weight 2 overload check net weight 3 dosing filling with manual start 4 dosing filling with automatic start Overload check gross weight 1 In this...

Page 24: ...s the set point value In this case the set point value is an absolute value To enter a new value 1 Depress the button The display shows the last entered value with the left digit blinking The pointer for set point 1 is on 2 Depress to accept the old value The set point value is activated and the display returns to the weighing mode Or 1 Depress the button 2 Depress the button to go up a value or p...

Page 25: ... value until the required value is reached 3 Depress to change to the next digit Repeat this procedure until the required value is displayed 4 Depress to accept the new value The set point value is activated and the display returns to the weighing mode The display shows tare Filling Place an empty container on the scale 1 Depress the ÅÆT button The display shows the net value and the pointers stp1...

Page 26: ...The printout will show the following The gross weight is the weight of the container with rest material The tare weight is the weight of the container with material before dosing The net weight will show a minus sign as token of weight being removed from the scale Dosing filling with automatic start 4 In this setting set point 1 and 2 are switched on as soon as the set point values have been enter...

Page 27: ...osing The display shows the net value and the pointers stp1 and stp2 are on Relays 1 and 2 are closed As soon as set point 1 is reached pointer stp1 will turn off and relay 1 will be opened As soon as set point 2 is reached pointer stp2 will turn off and relay 2 will be opened The display shows done for a few seconds and will return in the normal weighing mode The net weight is displayed A printou...

Page 28: ...s Stop and the relays are opened Pointers Stp1 and Stp2 will be turned off 2 Depress ENTER to start the procedure again The display sign Stop is cleared and the net weight is dis played again The relays are closed Pointers Stp1 and or Stp2 will be turned on Or 1 Depress the CE key to stop the procedure The display shows done for a few seconds and will return in the normal weighing mode The net wei...

Page 29: ... faults or damage to the management with out delay Never use a truck that has faults Only approved original spare parts shall be used with service and repairs It is recommended that you sign a service and maintenance agreement with your closest representative to ensure the truck s operating economy and safety Check points Action Steering Check its function Scale Check its function Hydraulic system...

Page 30: ...s with lowering valve open Contact a service technician Lift neutral and lowering positions do not function correctly The lowering valve is incor rectly set Adjust the setting of the valve chain using adjuster nut The forks drop after every stroke Leakage from the valve cone Replace the valve cone and washer LEC 2000 SCQ Fault Cause Action Quick lift does not work Ball valve leakage Replace the qu...

Page 31: ...ance with local directives Do not release solvents and the like which are used for cleaning washing into drains that are not intended for this purpose Follow the local directives that apply for disposal Remove at least 100 mm 4 of paint around the welding grinding area through sand blasting or the use of a paint strip per when welding or grinding on painted surfaces CAUTION Harmful gases Paint tha...

Page 32: ...o Grease OKQ8 Rubens WB 213366 Hydraulic oil 15 C ISO VG32 Quality level ISO 6743 4 category HM DIN 51524 part 2 category HLP Hydraulic oil 32 1 litre 233328 001 5 litres 233328 002 Hydraulic oil 15 C ISO VG27 5 Quality level ISO 6743 4 category HV DIN 51524 part 3 category HVLP Statoil 131 1 litre 233916 001 5 litres 233916 002 ...

Page 33: ...re is a risk of cutting when the truck is lifted by hand and holding it by the forks and the end plate Always use work gloves when lifting by hand WARNING Risk of crushing There is a risk of crushing when the truck is lifted by hand and holding it by the hydraulics body Always use work gloves when lifting by hand ...

Page 34: ...ls Nylon Polyurethane Powerthan rubber Finish Epoxy polyester Hydraulic system Frame Steel Pressure plate Cast iron Tow bar Steel and nylon Wheels Nylon Polyurethane Powerthan rubber Finish Epoxy polyester Bushings Brass Hydraulic oil Disposal acc to local directives Top nut Aluminium Assembly parts Steel aluminium brass rubber polyurethane nylon Weighing system Housing indicator Plastic Load cell...

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