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G5 CABLE MOTION

GYM SYSTEM 

ASSEMBLY INSTRUCTIONS

G5-001 / CLASS H / 09/30/08 / 8289201 REV. B

Summary of Contents for Cable Motion 39721

Page 1: ...G5 CABLE MOTION GYM SYSTEM ASSEMBLY INSTRUCTIONS G5 001 CLASS H 09 30 08 8289201 REV B ...

Page 2: ...ons regarding this classification It is recommended that all users of LIFE FITNESS exercise equipment be informed of the following information prior to use ACCESS CONTROL LIFE FITNESS recommends that all fitness equipment be used in a supervised area It is recommended that the equipment be located in an access controlled area Control is the responsibility of the facility owner INSTALLATION SECURIN...

Page 3: ... for damage or wear 8 DO NOT ATTEMPT TO USE OR REPAIR ANY ACCESSORY APPROVED FOR USE WITH THE LIFE FITNESS EQUIPMENT WHICH APPEARS TO BE DAMAGED OR WORN OPERATING WARNINGS 1 It is the purchaser s sole responsibility to properly instruct its end users and supervising personnel as to the proper operating procedures of all LIFE FITNESS equipment 2 Keep children away from strength equipment Parent or ...

Page 4: ...ap in between Insert the weight selector pin in the tab under neath the weight stack The weight selector pin should be inserted until the knob touches the metal tab Once the pin goes through the weight stack system the weight stack becomes immo bile Verify that the pin has gone through the weight stack stem G5 WARNING LABELS ...

Page 5: ...5 GYM DIMENSIONS Resistance Ratio 1 2 Machine Weight 500 pounds Weight Stack 160 pounds ...

Page 6: ...6 12 12 11 3 13 4 NOTE The live area shows the extent of the G5 gym It does not include the user G5 LIVE AREA ...

Page 7: ...ULLEY 11 1 SELECTOR PIN 12 1 TOP PLATE 13 2 WEIGHT STACK CUSHION 14 2 FLOATING PULLEYS 15 1 FRONT SHROUD 16 1 RIGHT BOTTOM PLATE 17 1 LEFT BOTTOM PLATE 18 1 BACK THIGH HOLD CLAMP 19 1 THIGH HOLD DOWN 20 1 TOP BACK COVER 21 1 TOP FRONT COVER 22 1 MOUNTING SHEET 23 1 TOP COVER 24 1 TOP RIGHT COVER 25 1 TOP LEFT COVER 26 2 SHORT HANDLE 27 2 MEDIUM HANDLE 28 2 ADJUSTABLE HANDLE 29 1 UPPER LONG CABLE 3...

Page 8: ...DE ROD RETAINER 47 4 M4 X 0 7MM ZINC PHILLIPS PAN HEAD SCREW 48 2 M10 X 20MM SCREW 49 2 RETAINING RING 50 4 10 32 X 3 4 PHILLIPS PAN HEAD SCREW 51 2 M6 X 60MM SCREW 52 2 1 4 WASHER 53 4 M10 HEX NYLOCK NUT 54 8 M4 ZINC PHILLIPS PAN HEAD SCREW 55 2 6 X 3 8 BLACK PHILLIPS PAN HEAD SCREW REQUIRED TOOLS ADJUSTABLE WRENCH EXTERNAL SNAP RING PLIERS PHILLIPS SCREW DRIVER ALLEN WRENCHES 4mm 7mm 8mm WRENCHE...

Page 9: ...EW 40 M6 X 60MM SCREW 51 1 4 WASHER 52 RETAINING RING 49 M10 X 70MM SCREW 41 M12 X 80MM SCREW 42 M10 X 20MM SCREW 48 M12 HEX NYLOCK NUT 44 10 32 X 3 4 PHILLIPS PAN HEAD SCREW 50 6 X 3 8 BLACK PHILLIPS PAN HEAD SCREW 55 M4 X 0 7mm ZINC PHILLIPS PAN HEAD SCREW 47 M4 ZINC PHILLIPS PAN HEAD SCREW 54 Centimeters ...

Page 10: ...LEYS 2 oriented as shown insert the UPPER SWIVEL PULLEYS 2 into the top of the RIGHT UPRIGHT 4 and secure together the RIGHT UPRIGHT 4 FRONT UPRIGHT 1 and UPPER SWIV EL PULLEYS 2 using two M10 x 30mm SCREWS 40 and two FLAT 3 8 WASHERS 39 Repeat the above steps to assemble the LEFT UPRIGHT 3 and LEFT BASE 5 to the FRONT UPRIGHT 1 NOTE THE UPPER SWIVEL PULLEYS 2 ATTACH TO THE INSIDE OF THE UPRIGHT S...

Page 11: ...11 7 41 39 39 41 6 5 STEP 2 LOOSELY attach the FOOTPLATE 7 to the RIGHT BASE 6 and LEFT BASE 5 using four M10 x 70mm SCREWS 41 and four FLAT 3 8 WASHERS 39 ...

Page 12: ...12 Slide one RETAINING RING 49 over the top of each of the GUIDE RODS 8 Thread one M10 x 50mm HEX TENSION SCREW 45 into each of the two GUIDE ROD RETAINERS 46 Do not fully thread the M10 x 50mm HEX TENSION SCREWS 45 into the GUIDE ROD RETAINERS 46 CAREFULLY slide the GUIDE ROD RETAINERS 46 into the hole under the top of the FRONT UPRIGHT 1 Make sure the M10 x 50mm HEX TENSION SCREWS 45 in the GUID...

Page 13: ...h the UPPER SWIVEL PULLEYS 2 and follow routing illustration to the FLOATING PULLEYS 14 through to the HEAD PLATE PULLEY 10 Continue to the other side ending at the other UPPER SWIVEL PULLEYS 2 Reattach the previously removed QUICK CONNECT to the end of the UPPER LONG CABLE 29 NOTE THE CABLE MUST BE INSERTED BETWEEN THE PULLEY AND THE CABLE RETAINING CLIPS C AND MOVE FREELY ...

Page 14: ... CONNECT COUPLER D Slide the entire assembly over the QUICK CONNECT COUPLER D Attach the QUICK CONNECT COUPLER D and QUICK CONNECT HOUSING E together Use the two M5 HEX SCREWS H to tighten NOTE IF NECESSARY ENSURE THE CABLES ARE THE PROPER LENGTH AND MAKE NECESSARY ADJUST MENTS TO THE WEIGHT STACK PULLEY TIGHTEN OR LOOSEN ITEM QTY DESCRIPTION 32 6 QUICK CONNECT ASSEMBLY D 1 QUICK CONNECT COUPLER E...

Page 15: ... bottom mounting holes of the FRONT SHROUD 15 with the remaining mounting holes on the RIGHT BOTTOM PLATE 16 and the LEFT BOTTOM PLATE 17 Secure with one 10 32 x 3 4 PHILLIPS PAN HEAD SCREW 50 on each plate Attach the bottom corners of the MID BACK COVER I to the back of the FRONT SHROUD 15 using two 6 x 3 8 9 5mm BLACK PHILLIPS PAN HEAD SCREWS 55 DO NOT OVERTIGHTEN SCREWS INTO PLASTIC PARTS 16 17...

Page 16: ...through the access hole in the FOOTPLATE 7 Continue routing the cable as shown ending at the RIGHT MID PULLEY ASSEMBLY K Reattach the previously removed QUICK CONNECT to the end of the LOWER SHORT CABLE 30 NOTE THE CABLE MUST BE INSERTED BETWEEN THE PULLEY AND THE PULLEY GUIDE L AND MOVE FREELY Repeat the routing on the left side of the unit using the remaining LOWER SHORT CABLE 30 30 K J L 30 7 ...

Page 17: ...d two 1 4 WASHERS 52 from the back of the FRONT UPRIGHT 1 Attach the THIGH HOLD DOWN 19 to the FRONT UPRIGHT 1 by using four M10 x 70mm SCREWS 41 eight 3 8 WASHERS 39 and four M10 HEX NYLOCK NUTS 53 through the FRONT SHROUD 15 and through the FRONT UPRIGHT 1 Tighten SECURELY 1 18 19 41 15 18 52 39 53 1 15 51 ...

Page 18: ...18 54 20 21 54 STEP 9 Attach the TOP FRONT COVER 21 to the TOP BACK COVER 20 using eight M4 ZINC PHILLIPS PAN HEAD SCREWS 54 DO NOT OVERTIGHTEN SCREWS INTO PLASTIC PARTS ...

Page 19: ... the cable into the SLOTTED BUSHING N located at the bottom of the frame located directly below the FLOATING PULLEYS 14 Screw the threaded end of the cable into the FRONT UPRIGHT 1 and loosely tighten the cable by screwing the JAM NUT M to the top of the frame REPEAT THE ABOVE PROCESS FOR THE REMAINING GUIDE CABLE 31 1 14 M 14 31 N ...

Page 20: ... M10 x 20mm SCREWS 48 and two 3 8 WASHERS 39 Tighten screws SECURELY Attach the TOP LEFT COVER 25 the TOP RIGHT COVER 24 and the TOP COVER 23 to the MOUNTING SHEET 22 using four M4 x 0 7 ZINC PHILLIPS PAN HEAD SCREWS 47 DO NOT OVERTIGHTEN SCREWS INTO PLASTIC PARTS 23 25 24 47 1 39 48 22 ...

Page 21: ...NDLES 26 Repeat the process for attaching the ADJUSTABLE HANDLES 28 to the lower cable ends and the MEDIUM HAN DLES 27 to the middle cable ends NOTE THE HANDLE CONFIGURATION DEFINED WILL ACCOMMODATE MOST EXERCISES NOTE THE FOOT STRAP 33 IS TO BE ATTACHED TO ONE OF THE MID SECTION PULLEY CABLE ENDS FOR LEG EXTENSIONS AND TO ONE OF THE LOWER PULLEY CABLE ENDS FOR LEG CURL EXERCISES ...

Page 22: ...NFORMATION REQUESTED BELOW IN THE EVENT YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMATION REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD ON LINE AT WWW LIFEFITNESS COM Model _____________________________________ Serial s _____________________________________ Note The Model Serial Number label is located towards the bottom of the RIGHT UPRIGHT Date of Purchase ______________________...

Page 23: ... or reinstallation of the Life Fitness product or any component part b shipping delivery handling and administrative charges for returning parts to Life Fitness and c all necessary or incidental costs related to installation of the replacement parts 6 SHIPPING If shipping by the Owners is deemed necessary in sole discretion of Life Fitness parts should be shipped in their original carton or equiva...

Page 24: ...9 31 77 51 99 Germany 41 043 818 07 20 Switzerland Austria Life Fitness Austria Vertriebs G m b H Dückegasse 7 9 3 36 1220 Vienna AUSTRIA Telephone 43 1 61 57 198 Fax 43 1 61 57 198 20 Spain Life Fitness IBERIA C Frederic Mompou 5 1º1ª 08960 Sant Just Desvern Barcelona SPAIN Telephone 34 936 724 660 Fax 34 936 724 670 Italy Life Fitness ITALIA S R L Via Crivellin 7 N 37010 Affi Verona ITALY Teleph...

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