LGMG SR1018D Operation Manual Download

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Operation Manual

SR1018D/SR1218D/SR1023D/SR1323D/SR1623D

Elevating work platform

LINGONG GROUP JINAN HEAVY MACHINERY CO., LTD.

△

! Warning

Operators and maintenance personnel

must read and understand this manual

before operating and maintaining this

vehicle, otherwise it may lead to

casualties! This manual should be kept in

a safe place for reference by relevant

personnel.

Summary of Contents for SR1018D

Page 1: ...NGONG GROUP JINAN HEAVY MACHINERY CO LTD Warning Operators and maintenance personnel must read and understand this manual before operating and maintaining this vehicle otherwise it may lead to casualt...

Page 2: ...ted for the first time in January 2021 Lingong Group Jinan Heavy Machinery Co Ltd Add 12th Floor Building 3 Lushangguoaocheng 9777 Jingshi Road Lixia District Jinan China Tel 86 0531 67605017 Fax 86 0...

Page 3: ...1 16 Battery Safety 7 1 17 Tilting Hazard 8 Chapter 2 Machine Nomenclature 9 Chapter 3 Decals and Warning Labels 13 Chapter 4 Specifications 23 Chapter 5 Control Station 53 5 1 Ground Control Station...

Page 4: ...orm 94 9 7 Drive on Slope 94 9 8 Platform Extension and Retraction 95 9 9 Emergency Descent 95 9 10 Using Platform Control Station to Operate on the Ground 95 9 11 Outrigger Operation 95 9 12 Safety A...

Page 5: ...ual is copyrighted material The reproduction or copy of this manual is not allowed without the written approval of LGMG The information technical specifications and drawings in this manual are the lat...

Page 6: ...es listed in this manual are only applicable to the specified uses of this machine LGMG assumes no responsibility if this machine is used beyond the range of this manual The user and the operator shal...

Page 7: ...Elevating Work Platform Operation Manual V...

Page 8: ...Elevating Work Platform Operation Manual 1 Chapter 1 Safety...

Page 9: ...Elevating Work Platform Operation Manual 2...

Page 10: ...g on safe operation of the vehicle 1 3 Classification of Hazards Notice Classification of hazards The meanings of symbols color codes and characters of LGMG s products are as follows Security warning...

Page 11: ...efore cutting off the power supply 5 Do not operate the machine when there is lightning or storms 6 Do not use the machine as a ground wire during welding 1 7 Safety of Work Area 1 The platform can on...

Page 12: ...e aerial work platform or install additional equipment for placing tools or other materials on platforms pedals or guardrails which will increase platform weight and surface area or load 21 Do not pus...

Page 13: ...chine is in the stowed position 1 11 Crash Hazards 1 Pay attention to any items or obstacles within the machine s sight line and in any blind spots when starting or running the machine 2 Pay attention...

Page 14: ...d stop all operation 3 Be sure to perform all maintenance and operation according to the instructions in this manual 4 Be sure to keep all labels and decals at the appropriate locations Replace any th...

Page 15: ...outrigger at the steering end first when the automatic leveling function is not used and a single outrigger is lowered 3 Raise the platform only when the machine is level Do not set the machine to be...

Page 16: ...Elevating Work Platform Operation Manual 9 Chapter 2 Machine Nomenclature...

Page 17: ...Elevating Work Platform Operation Manual 10...

Page 18: ...el 2 Platform Guard Rails 10 Hydraulic Oil Tank 3 Extension Platform 11 Fuel Tank 4 Document Box 12 Non Steering Wheel 5 Platform Control Station 13 Outrigger Foot Pad If Equipped 6 Lanyard Anchorage...

Page 19: ...Elevating Work Platform Operation Manual 12...

Page 20: ...Elevating Work Platform Operation Manual 13 Chapter 3 Decals and Warning Labels...

Page 21: ...Elevating Work Platform Operation Manual 14...

Page 22: ...Elevating Work Platform Operation Manual 15 SR1018D SR1218D Decals Diagram...

Page 23: ...tructions 8 Company Logo 27 Prohibition sign 9 Hanger sign 28 Reduce platform warning sign 10 Wheel load capacity sign 29 Hazard mark of tipping 11 Fuel tank sign 30 Emergency lowing mark 12 Whole mac...

Page 24: ...Elevating Work Platform Operation Manual 17 SR1018D SR1218D Decals...

Page 25: ...Elevating Work Platform Operation Manual 18...

Page 26: ...Elevating Work Platform Operation Manual 19 SR1023D SR1323D SR1623D Decals Diagram...

Page 27: ...of hydraulic oil tank 8 Pressure hazard identification 30 IPAF 9 Mark of drive form 31 Prohibition of sparks sign 10 Emergency lowing mark 32 Attention in overhaul 11 Whole machine nameplate 33 Fuel...

Page 28: ...Elevating Work Platform Operation Manual 21 SR1023D SR1323D SR1623D Decals...

Page 29: ...Elevating Work Platform Operation Manual 22...

Page 30: ...Elevating Work Platform Operation Manual 23 Chapter 4 Specifications...

Page 31: ...Elevating Work Platform Operation Manual 24...

Page 32: ...machine kg 3980 Main Dimensions Item Parameters Item Parameters Length of whole machine with ladder without ladder m 3 12 3 02 Extending size of platform m 1 52 Width of whole machine m 1 79 Wheel ba...

Page 33: ...te When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the following contents L H...

Page 34: ...machine kg 5120 Main Dimensions Item Parameters Item Parameters Length of whole machine with ladder without ladder m 3 12 3 02 Extending size of platform m 1 52 Width of whole machine m 1 79 Wheel ba...

Page 35: ...te When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the following contents L H...

Page 36: ...machine rising state km h 1 1 Theoretical climbing ability mm 40 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Extension lengt...

Page 37: ...90 w 0 68L 4 Note When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the followi...

Page 38: ...chine rising state km h 1 1 Theoretical climbing ability mm 40 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Extension length d...

Page 39: ...90 w 0 68L 4 Note When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the followi...

Page 40: ...cal climbing ability mm 40 Maximum leveling angle of outrigger from left to right 12 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Height of platfor...

Page 41: ...90 w 0 68L 4 Note When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the followi...

Page 42: ...km h 6 1 Theoretical climbing ability mm 40 Running speed of machine rising state km h 1 1 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retrac...

Page 43: ...n lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml r Walking pump Closed variable pump with displacement of 49 ml r System pressure MPa 28 Walking motor Pist...

Page 44: ...Elevating Work Platform Operation Manual 37 Air temperature Diesel air temperature 4 0 Diesel air temperature 5 10 Diesel air temperature 14 20 Diesel air temperature 29 35 Diesel...

Page 45: ...km h 6 1 Theoretical climbing ability mm 40 Running speed of machine rising state km h 1 1 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retract...

Page 46: ...en lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml r Walking pump Closed variable pump with displacement of 49 ml r System pressure MPa 28 Walking motor Pis...

Page 47: ...Elevating Work Platform Operation Manual 40 Air temperature Diesel air temperature 4 0 Diesel air temperature 5 10 Diesel air temperature 14 20 Diesel air temperature 29 35 Diesel...

Page 48: ...km h 6 1 Theoretical climbing ability mm 40 Running speed of machine rising state km h 1 1 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retract...

Page 49: ...em Parameters Contents Type Open lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml r Walking pump Closed variable pump with displacement of 49 ml r System pre...

Page 50: ...Elevating Work Platform Operation Manual 43 Air temperature Diesel air temperature 4 0 Diesel air temperature 5 10 Diesel air temperature 14 20 Diesel air temperature 29 35 Diesel...

Page 51: ...of machine rising state km h 1 1 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Extension length double extension length m 6 58 Width of whole machi...

Page 52: ...em pressure MPa 28 Walking motor Piston motor with displacement of 38 ml r Refueling Volume Item Parameters Hydraulic oil 140 L replacement of oil Engine oil CH 4 15W 40 9 5L Diesel 110L Reducer 4 80...

Page 53: ...achine folding state km h 6 1 Running height m 8 5 Running speed of machine rising state km h 1 1 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Exte...

Page 54: ...d variable pump with displacement of 49 ml r System pressure MPa 28 Walking motor Piston motor with displacement of 38 ml r Refueling Volume Item Parameters Hydraulic oil 140 L replacement of oil Engi...

Page 55: ...Elevating Work Platform Operation Manual 48 air temperature 29 35 Diesel...

Page 56: ...of machine rising state km h 1 1 Theoretical climbing ability mm 40 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Height of platform whole vehicle s...

Page 57: ...ng pump Gear pump with displacement of 16 ml r Walking pump Closed variable pump with displacement of 49 ml r System pressure MPa 28 Walking motor Piston motor with displacement of 38 ml r Refueling V...

Page 58: ...Elevating Work Platform Operation Manual 51 Air temperature Diesel air temperature 4 0 Diesel air temperature 5 10 Diesel air temperature 14 20 Diesel air temperature 29 35 Diesel...

Page 59: ...Elevating Work Platform Operation Manual 52...

Page 60: ...Elevating Work Platform Operation Manual 53 Chapter 5 Control Station...

Page 61: ...Elevating Work Platform Operation Manual 54...

Page 62: ...ndicator Press this button to select LPG 4 Idling selection button of engine with indicator Press this button to select the idling setting of engine The indicator is on indicating that the middle and...

Page 63: ...e emergency descending function 12 Selection of key switch for platform off Ground Control Station Turn the key switch to the platform and then Platform Control Station will run Turn the key switch to...

Page 64: ...Idling selection button of engine with indicator Press this button to select the idling setting of engine The indicator is on indicating that the middle and high idling has been selected The indicator...

Page 65: ...switch to OFF position and then the machine will be shut down Turn the key switch to the ground and then Ground Control Station will run 14 Red emergency shutdown button Push the red emergency shutdo...

Page 66: ...with standby auxiliary function Press this button to activate the emergency descending function 10 Standby auxiliary descending button Press this button to activate the emergency descending function...

Page 67: ...ine Press this button to start up the engine 4 Idling selection button of engine with indicator Press this button to select the idling setting of engine The indicator is on indicating that the high id...

Page 68: ...the enable switch and move the control handle in the direction indicated by the yellow arrow on control panel and then the machine will move in the direction indicated by the yellow arrow 14 Thumb ro...

Page 69: ...utrigger Press and hold this button to activate the automatic leveling function 3 Gasoline LPG model LPG operating button with indicator Press this button to select LPG 4 Machine tilt button with indi...

Page 70: ...nction button press the enable switch and move the control handle in the direction indicated by the blue arrow or yellow arrow on control panel and then the machine will move in the direction indicate...

Page 71: ...the auxiliary descent button to lower the platform Platform Control Station Operation 1 Engine Startup or Shutdown a Turn the key switch to the upper control mode the lower control LCD will display Sy...

Page 72: ...ers to level the vehicle The control system allows automatic leveling using the outriggers Turn the key switch to the upper control mode start the engine press and hold the automatic leveling button p...

Page 73: ...Sw Fault 0 14 Chassis start switch error while starting Check the switch and the wiring 21 Chassis Choke Sw Fault 0 15 Chassis Choke Sw Fault 0 15 Shutdown switch opening error while starting Check th...

Page 74: ...Outrigger right front switch opening error while starting Check the switch and replace the upper control unit 35 Left Rear Outrig Sw Flt 0 23 Left Rear Outrig Sw Flt 0 23 Outrigger left rear switch o...

Page 75: ...34 Parallel valve coil fault Check the circuit and replace the solenoid valve 54 Up Coil Fault 0 36 Up Coil Fault 0 36 Rising valve coil fault Check the circuit and replace the solenoid valve 55 Down...

Page 76: ...t 0 4E LR Limit SW Open Fault Check the harness and travel switch 80 Left Front Otrg Coil Flt 0 50 Left Front Otrg Coil Flt 0 50 Left front outrigger solenoid valve coil fault Check the circuit and re...

Page 77: ...oil Fault 0 61 Coil fault Check the wire replace the solenoid valve 98 HBY Coil Fault 0x62 HBY Coil Fault 0 62 Coil fault Check the wire replace the solenoid valve 99 Platform Overload Fault 0 63 Plat...

Page 78: ...or 115 NVLVCYL2 0 73 NVLVCYL2 0 73 Injector 2 failure Check the engine connector or sensor 116 INJVLVCYL3 0 74 INJVLVCYL3 0 74 Injector 3 failure Check the engine connector or sensor 117 INVLVCYL4 0 7...

Page 79: ...thout powering off exceeds a certain value Check the engine connector or sensor 132 RAILME 0 84 RAILME 0 84 The amount of fuel in the fuel gauge exceeds the threshold Check the engine connector or sen...

Page 80: ...onnector or sensor 146 FRMMNGTSC1 PE 0 92 FRMMNGTSC1PE 0 92 cantotsc1pe data Volume error Check the engine connector or sensor 147 FRMMNGTSC1 TE 0 93 FRMMNGTSC1TE 0 93 cantotsc1te data Volume error Ch...

Page 81: ...attery voltage Check the engine connector or sensor 162ENGOVER HEAT 0xA2 ENGOVERHEAT 0 A2 Overheat of the engine Check the engine connector or sensor 163 WATERTEMPH IGH 0xA3 WATERTEMPHIG H 0 A3 Coolan...

Page 82: ...Elevating Work Platform Operation Manual 75 Chapter 6 Pre Operation Check...

Page 83: ...Elevating Work Platform Operation Manual 76...

Page 84: ...tor must perform check before operation again before performing the functional test 7 Regular repair and check shall be performed by qualified repair technicians in accordance with the manufacturer s...

Page 85: ...ll relevant fasteners and pins are in the correct position and tightened Ensure that the guardrail has been installed and guardrail bolts have been properly installed and tightened Note If the platfor...

Page 86: ...Elevating Work Platform Operation Manual 79 Chapter 7 Workplace Check...

Page 87: ...Elevating Work Platform Operation Manual 80...

Page 88: ...for operation of the vehicle The operator should perform pre operation inspection before moving the vehicle to the workplace 2 It is the operator s responsibility to understand and remember the hazard...

Page 89: ...Elevating Work Platform Operation Manual 82...

Page 90: ...Elevating Work Platform Operation Manual 83...

Page 91: ...Elevating Work Platform Operation Manual 84 Chapter 8 Functional Test...

Page 92: ...Elevating Work Platform Operation Manual 85...

Page 93: ...t The LCD screen will light up and show SYSTEM READY Note LCD reading display needs to be preheated before display under cold weather conditions 3 Start the engine Emergency Shutdown Test 1 Push the r...

Page 94: ...e the steering end of the machine 1 Press the driving function button 2 Press and hold the enabling switch on the control handle 3 Press the thumb rocker switch at the top of the control handle in the...

Page 95: ...of the ground Result The platform is stopped and the tilt alarm sounds 180 times per minute The indicator of enabling button of lifting function will be in red 4 Move the drive control handle in the d...

Page 96: ...Elevating Work Platform Operation Manual 89...

Page 97: ...Elevating Work Platform Operation Manual 90...

Page 98: ...Elevating Work Platform Operation Manual 91 Chapter 9 Operation Instructions...

Page 99: ...Elevating Work Platform Operation Manual 92...

Page 100: ...t every new operator should perform pre operation inspections functional tests and workplace inspections before operating the machine 9 3 Emergency Stop 1 On the Ground Control Station or Platform Con...

Page 101: ...the control handle is moved to the backward Steering 1 Press the driving function button 2 Press and hold the enabling switch on the control handle 3 Turn the steering wheels using the thumb rocker sw...

Page 102: ...ported up and down the slope See the Transportation and Lifting section for further instructions on transporting the machine 9 8 Platform Extension and Retraction 1 Raise the extension lock handle of...

Page 103: ...platform to a height which is about 3 2m 10 5ft away off of the ground 2 Lift the safety arm and move it to the middle of scissors axle sleeve rotate it upward until it is vertical 3 Lower the platfor...

Page 104: ...Elevating Work Platform Operation Manual 97...

Page 105: ...Elevating Work Platform Operation Manual 98 Chapter 10 Transportation and Lifting Instructions...

Page 106: ...Elevating Work Platform Operation Manual 99...

Page 107: ...ff Grasp the guardrail firmly when folding it 10 2 Securing on Trucks or Trailers During Transportation 1 Always lock the wheels of the platform when preparing for transportation 2 Secure the machine...

Page 108: ...tely Ensure that the extension platform control unit and chassis tray are safely and reliably secured Remove all loose components from the platform 2 Only connect the lifting sling to the specified li...

Page 109: ...102...

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