Nussbaum MCS 5500 ND WIRELESS Operating Instruction Download Page 1

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MCS 5500 ND WIRELESS

Date 2013 02 18

Operating Instruction and Documentation

Serial number:...........................................

Nußbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier

Tel: +49(0)7853/8990 Fax: +49 (0)7853/ 8787//

E-mail:[email protected]//http://www.nussbaum-lifts.de

Retailer address / phone

Summary of Contents for MCS 5500 ND WIRELESS

Page 1: ...rating Instruction and Documentation Serial number Nußbaum Hebetechnik GmbH Co KG Korker Straße 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E mail info nussbaum lifts de http www nussbaum lifts de Retailer address phone ...

Page 2: ...chronous 16 5 4 Lowering the vehicle mode synchronous 18 5 5 Single Mode Lifting 19 5 6 Single Mode Lowering 20 5 7 Axle mode only with 6 columns 21 5 8 Equalisation of the MCS 22 6 Troubleshooting 23 6 1 Lowering on a obstacle 24 6 1 1 Remove the obstacle 24 6 2 Emergency lowering 24 6 2 1 Procedure of the emergency lowering 24 6 3 Reset the MCS after an emergency lowering 26 7 Inspection and Mai...

Page 3: ...operation have to be considered Obligations of the operator The operator is obliged to allow only those persons complying to the following requirement to work at the unit being well acquainted with the basic regulations concerning labour safety and accident prevention and being trained to operate the unit having read and understood the chapter concerning safety and warning instructions and confirm...

Page 4: ...tenance and repair works loose screw connections must always be firmly tightend Guarantee and liability Our General conditions of selling and delivering are in force There will be no guarantee or liability for injuries of persons or things if these injuries are caused by one or by some of the following reasons Inappropriate use of the lift Inappropriate installation initiation operation and mainte...

Page 5: ... the lift was started The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer competent person date name signature date name signature date name signature date name signature date name signature date name signature date name of competent signature of the competent Your cust...

Page 6: ... the lift They are called experts and competent person in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to test automotive lifts They know the relevant labour and accidents prevention regulations Competent person are persons who have acquired adequate knowledge and experience with automotive lifts They...

Page 7: ...ile column lift is a lifting device for raising heavy vehicles Truck Bus The maximum capacity of one mobile column lift amount 5500 kg 12000lbs It s not allowed to install the standard automotive lift in a hazardous location or washing bays 2 3 Changes at the construction Changes at the construction expert checking resumption of work date kind of change signature of the expert name address of the ...

Page 8: ...Operating Instruction and Documentation MCS 5500 ND WIRELESS 8 2 4 Declaration of conformity ...

Page 9: ... voltage 24V DC Control rating 24 V Power rating 2 1 kW Motor speed 2600 rotation min Pump capacity 2 1 cm rotation Hydraulic pressure approx 220 bar with load Pressure relief valve approx 250 bar with load Pressure relief valve safety device approx max 35 bar Oil tank approx 17 Liter Sound level 75 dB A Connection by customer Battery charger 110 220 V 50 60 Hz Fuse mini 16 Ampere for 4 mobile col...

Page 10: ...ter there may be a problem with the hydraulic system The computer control system recognizes the problem and switch off the hydraulic supply for the cylinder The Safety star system locks and the lift stopped Switch off the main switch Check the complete hydraulic system If the system is defective call the service of your retailer The lift can be repaired by an expert the satisfactory knowledge and ...

Page 11: ...Operating Instruction and Documentation MCS 5500 ND WIRELESS 11 3 3 Data sheet ...

Page 12: ...been dropped or damaged until it has be examined by a qualified service person expert To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact lenses they are not safety glasses Adequate ventilation should be provided when working on operating internal combustion engines Do n...

Page 13: ...ty precaution to ensure that the lift does not move during work Installation of the standard mobile column lift in hazardous or dangerous locations such as washing bays is dangerous and is not allowed Check the center of gravity of the vehicle if heavy parts are removed Secure the load with suitable tools Check the lift again if the vehicle was raised 200 millimeter ...

Page 14: ...th the lift 5 1 Positioning of the columns Every solid surface concrete quality min C20 25 is suitable as installation place Push the lever from the neutral position to the lifting position pic 1 Hand lever A Move the hand lever several times in arrow direction The mobile column lift raise B Drive the Mobile column lift to the wheel or remove it pic 2 Positioning the column lift Lower the Mobile c...

Page 15: ...ain afterwords switch MASTER ON again see above putting system in operation If connection is established again operating the lift is possible again Now drive vehicle in vehicles area If all columns are in the lowest position each display shows 0 mm If this is not the case press the button 2 Lowering see pic 4 until the carriage stops automatically It is possible that nevertheless all columns are n...

Page 16: ...TING all columns 2 LOWERING all columns 3 LIFTING the column at you are standing 4 LOWERING the column at you are standing A LIGHT GREEN columns in operation B LIGHT YELLOW Lifting Lowering of two columns C LIGHT RED Failure D LC DISPLAY E PAIRED OPERATION F RELEASE BUTTON REGISTRATION BUTTON G BATTERY CHARGE CONTROL H ANTENNA K MAIN SWITCH L EMERGENCY STOP BUTTON pic 4 Rim diameter 12 22 Wheel di...

Page 17: ...t Switch on the control system Switch on the main switch on position 1 Raise the vehicle Use all columns Press the buttons 1 4 at the operating unit If the column is active the switches of the chosen columns are lighten Lift the vehicle on the working height Press the button lifting In the display of the operating unit you can read the momentary height of the supports Observe the complete process ...

Page 18: ... or on the lift Lower the lift at the height for working or in the lowest position Press the button lowering Synchronous at the operating unit The MCS raises a little bit unlocking the safety device before the lowering starts When lowering a vehicle hold the button 2 pushed until the lift has reached the height of 250mm the lift stops automatically Then push the button 2 again The lift will contin...

Page 19: ...is is necessary to reach the different levels of the pick up points pic 9 Through this measure it is possible to raise the vehicle horizontally Block the vehicle against rolling put into gear Position the MCS Whenn necessary use the additional supports Lower the MCS in the lowest position with the handlever Check the dangerous places of the lift and be sure that there are no objects or people in t...

Page 20: ... lift Lower the vehicle on the working height or the lowest position Press the button lowering synchronous see pic 8 at the operating unit The MCS raises a little bit unlocking the safety device before the lowering starts The mobile lift stops approx 240 mm over the floor Control the dangerous places of the mobile lift and be sure that there are no objects or people in the immediate area of the li...

Page 21: ...tter and receiver For using the axle mode The opposite MCS s must become positioned that the photo electric s recognize itself Select button paired operation Button E at the operating unit on both sides For lowering of the singe axle at you are standing press button 2 and 4 together The columns towards each other will only move when they get a signal from the opposite column photocell in the leg I...

Page 22: ...rking height or the lowest position Press both buttons lowering at one operating unit of MCS at you are standing The MCS raises a little bit unlocking the safety device before the lowering starts Raise the vehicle on the working height Observe the complete process Raise the axle on the working height Press both buttons lifting at one operating unit of MCS at you are standing 5 8 Equalisation of th...

Page 23: ...eck the main fuse check the position of the main switch check the fuse exchange it check the feed line let it cool down approx 10 min check the press buttons read chapter 6 1 Problem The motor starts the lift does not lifting Potential causes the vehicle is too heavy the level of the oil is too low the hydraulic valve is defective Solution unload the vehicle refill oil call your service partner Pr...

Page 24: ... The emergency lowering may only be done by persons which are trained in using the lift Reasons that can make an emergency lowering necessary are a defect of the electric system or disturbances of the valves etc In case of power failure or defective Valves there is the possibility through suitable tools to lower the lift in the lowest position so that the vehicle can be driven off 6 2 1 Procedure ...

Page 25: ...g carriage only approx 5cm 10 cm Repeat the process at the next column Lower always 5 cm 10 cm until all lift are in the lowest position Repair the defective lift After it create a Reset which is described in the operating instruction Attention Lower the automotive lift only approx 5cm 10 cm Observe the complete emergency lowering process Do not work with the lift until the defective parts are cha...

Page 26: ... If necessary repeat several times the steps d until h so that the lift is surely in the lowest position j After that move the Dip switch 7 on position on k Dip switch 5 stays on position on l Repeat the steps d until h m After that move the Dip switch 7 on position off Dip switch 5 stays on position on n On the computer board must now three diodes lighten permanently One additional diode must be ...

Page 27: ...unction or leakage the technical service must be informed German legal guidelines BSV Prescription of working tools BGR500 Work with working tools 7 1 Maintenance plan of the Mobile column lift Before beginning any maintenance work isolate the power supply Secure the main switch lock it Secure the danger area around the automotive lift and secure the lift against unintentional lowering Maintenance...

Page 28: ...s recommended its should be 32 cst e g g HLP 32 LTD OEST Company Use a ATF Suffix hydraulic oil OEST Company if the ambient temperature is under 5 degree centigrade After the fill up the hydraulic oil must be between the upper and low marking of the oil level gauge at least once a year Check all welded joints for cracks on the automotive lift If any cracks are found on the lift cease use immediate...

Page 29: ... often must the lift be cleaned This is dependent on the use of the working with the lift of the cleanness of the workshop and location of the lift The degree of the dirt is dependent on the season of the weather conditions and the ventilation of the workshop Under bad circumstances it is necessary to clean the lift every week but a cleaning every month can suffice Clean the lift and the floor wit...

Page 30: ...r lift has been changed Use the form Extraordinary security check The first and the regular security check must be performed by a competent person It is recommended to service the lift at this occasion After the construction of the lift has been changed changing the lifting height or capacity for example and after serious maintenance works welding on carrying parts an extraordinary security check ...

Page 31: ...tandard Version an electrical supply 3PH N PE 400V 50Hz has to be provided In the case of supply into other countries the lifting platform is accordingly electrically prepared 9 2 Initiation Before the initiation a security check must be performed Therefore use form First security check If the lift is installed by a competent person he will perform this security check If the operator installs the ...

Page 32: ...Operating Instruction and Documentation MCS 5500 ND WIRELESS 32 9 3 Position of the columns Master column Cable for charging the Battery ...

Page 33: ...n cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the f...

Page 34: ...ing Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first ma...

Page 35: ...ing Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first ma...

Page 36: ...ing Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first ma...

Page 37: ...ing Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first ma...

Page 38: ...ing Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first ma...

Page 39: ...ing Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first ma...

Page 40: ...ing Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first ma...

Page 41: ...ing Condition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first ma...

Page 42: ...ondition Function photoelectric Condition cable protecting tube plug Condition hydraul ic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydarulic tubes Condition electrical wires Test MCS with a vehicle Mobility of the MCS Function CE Stop mark here applicable in case of verification mark in addition to the first mark Se...

Page 43: ...Operating Instruction and Documentation MCS 5500 ND WIRELESS 43 Hydraulic diagram drawing ...

Page 44: ...8 0 4 sub oil motor 992100 0 5 oil level gauge 980011 0 7 hydraulic block complete 163118 hydraulic throttles D1 5mm DB1 pressure relief valve 600150 DMV pressure relief valve 162406 M1 M3 measure connection 118495 VW1 proportional valve 161060 V1 2 2 way valve 158502 V2 2 2 way valve 158503 VR2 holding valve 130053 1 0 cylinder 155RGK52000 2 0 unlocking cylinder ...

Page 45: ...Operating Instruction and Documentation MCS 5500 ND WIRELESS 45 Electrical diagram drawing ...

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