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LG TS1301DPS, Service Manual

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LG TS1301DPS Service Manual Download Page 33

33

4-4. DISASSEMBLY INSTRUCTION

▶

  

Be sure to unplug the power to repair and 
replace electric parts.

1)  Disassembly of Front Panel 

& PCB Assembly

①  

Remove two screw caps using a sharp tool and 

two front panel fixing screws.

②  

Push the front panel to the left side then pull it 
out.

③  

Disconnect the leads from the controller.

④  

Remove 4 screw from the front panel.

⑤  

Remove the PCB Assembly.

▶

 

 Fuse is located in the PCB assembly For fuse 
replacement use the following rated fuse

* Rating of fuse
- 250V 6A fusing type for 220-240V product
- 125V 12A fusing type for 100-127V product

Be sure to make earth connection for trouble 
diagnosis and parts replacement. If impossible, 
touch earth wire on the body to remove electric 
deviation between the body and product before 
work.

CAUTION FOR ELECTROSTATICS

Summary of Contents for TS1301DPS

Page 1: ...WASHINGMACHINE SERVICEMANUAL Before servicing the washer Read the safety precautions in the manual CAUTION MODEL TS1301DPS 01 ...

Page 2: ...lity in connection with its use CONTENTS 1 Specifications 3 2 Installation Instructions 4 3 Operating Instructions 3 1 Identification of Parts 10 3 2 Before Starting to Wash 11 3 3 Function of Each Button 16 3 4 Washing Programs 18 3 5 Other Functions 20 3 6 Care and Maintenance 28 4 Service Information 4 1 Schematic Diagram 29 4 2 Wiring Diagram 30 4 3 Program Time Chart 31 4 4 Adjustmen 32 4 5 D...

Page 3: ... rating label on the back of Washer WEIGHT Refer to rating label on the back of Washer PROGRAM WATER LEVEL 10 Stages RESERVATION Available for 3 18 Hr UNBALANCE SWITCH B P Sensor LID INTERLOCK SWITCH Magnet Sensor CHILD LOCK Applied SOFTENER DISPENSER Applied DETERGENT DISPENSER Applied BLEACH INILET Applied AUTO POWER OFF Applied Smart RinseTM with Jet Spray Applied Heater NOMAL SMART RINES ECO W...

Page 4: ...ting plates Use the adjusting plates to level the washer when the adjustable legs cannot cover the gap Turn the adjustable legs to set the washer horizontal 2 EA Improper installation of the washer may cause noise and malfunctioning 1 The ventilating openings in the base area must not be obstructed be carpeting when the washing machine is installed on a carpeted floor 2 Install the washing machine...

Page 5: ...iginal position and confirm the level Horizontal setting Lift up the front of the washer and adjust level by turning the adjustable legs clockwise or using the adjusting plate Distance between drain hose and the wall Distance between drain hose and the wall should be more than 10 cm and the distance between the other part and the wall should be more than 2 cm ...

Page 6: ...that the tap can be placed in the middle Fixing the connector to the tap Push the upper connector up till the rubber packing is in tight contact with the tap Then tighten the 4 screws Attach the water supply hose to the connector Push the water supply hose vertically upwards so that the rubber seal within the hose can adhere completely to the tap Fixing the connector of connector and water supply ...

Page 7: ...Hose while pressing them Loosen the fixed nuts to connect the connector to the tap Untighten the screw of the connector so that the tap can be placed in the middle Fixing Connectors to the Tap Push the upper connector up till the rubber packing is in tight contact with the tap Then tighten the 4 screws Fixing Upper Connector and Middle Connector Remove the fixed sticker in between the Upper and Mi...

Page 8: ...ct the water supply hose to the tap Connect the water supply hose to the tap and then tighten it by screwing it to the right Check water leakage After connecting the hose open the faucet to check for any water leakage Connecting Water Supply Hose to the machine Connect the water supply hose to inlet valve of the washing machine and then lock it by turning the hose connecting part Check to see if t...

Page 9: ...ump located at the rear of the washing machine Attach the clip to the drain hose And then push it toward the body of the washing machine as indicated by the arrow Check that the drain hose is hung up over the edge of the laundry tub Do not use an extension hose Connect the drain hose to the outlet of the drain located at the back side of the washing machine Fix the drain hose with the clip And the...

Page 10: ...ashing machine temporarily ADJUSTABLE LEGS Use to level the washing machine for correct balance spin operation POWER PLUG If the supply cord is damaged it must be replaced by the manufacturer or its service agents or similarly qualified person in order to avoid a hazard DRAIN HOSE for pump model Check if the drain hose is placed into the laundry tub and secured before operating the washing machine...

Page 11: ...dingly Loosely load clothes no higher than the top row of holes in the washer tub To add items after washer has started press START button and submerge additional items Close the lid and press START button again to restart Light and Large sized clothing Clothes like downs and woollens are light weight large and float easily Use a nylon net and wash them in a small amount of water If the laundry fl...

Page 12: ...unt of WATER LEVEL This machine detects the quantity of laundry automatically then sets the WATER LEVEL and displays the amount of detergent to be used When you select a wash program the WATER LEVEL and amount of Detergent to be used will be shown on the control panel The following table shows the amount of water When the WATER LEVEL is automatically detected it may differ depending on the quantit...

Page 13: ...mmendations of the Detergent manufacturer Note To check you are using the correct amount of Detergent lift the lid of your machine about halfway through the wash There should be a thin layer of foam over the surface of the water Lots of foam may look good but it does not contribute to cleaning your clothes No foam means not enough Detergent has been used soil and lint can settle back on the clothe...

Page 14: ...recommended amount of liquid fabric softener into the right hand compartment Use only liquid fabric softener Dilute with water if necessary before adding to the maximum fill line Do not exceed the maximum fill line Overfilling can cause early dispensing of the fabric softener which could stain clothes NOTE Do not pour fabric softener directly on the wash load It may stain the clothes Scrud is the ...

Page 15: ...wn between paper towels Press with warm iron until wax is absorbed Replace paper towels frequently Treat remaining stain with prewash stain remover or nonflammable dry cleaning fluid Hand wash to remove solvent Wash using bleach safe for fabric Chocolate Pretreat or soak in WARM water using product containing enzymes Wash using bleach safe for fabric Collar or cuff soil cosmetics Pretreat with pre...

Page 16: ...3 3 FUNCTION OF EACH BUTTON As supplying water temperature different steam time will be different 16 ...

Page 17: ...17 ...

Page 18: ...18 3 4 WASHING PROGRAMS ...

Page 19: ...19 ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ...22 ...

Page 23: ...23 Course Pre washNormal ...

Page 24: ...24 ...

Page 25: ...25 ...

Page 26: ...in the display it is the time for Tub Cleaning If you want to skip the Tub Clean press option buttons to select desired cycle After performing tub clean will disappear until next cleaning time Tub Clean time is detected automatically as per the usages of washer Generally once after 30 usages ...

Page 27: ...27 ...

Page 28: ...28 ...

Page 29: ...29 ...

Page 30: ...30 ...

Page 31: ... washer may cause staining of the plastic components The dye will not damage the machine but we suggest you thoroughly clean your washer afterwards We do not recommend the use of dye strippers in your washer Do not use your washer lid as a work surface When there is a possibility of freezing ambient temperatures Close the water taps and remove the Water Supply Hose Remove the water which remains i...

Page 32: ...D 4 2 3 1 3 1 4 2 4 1 2 3 5 6 1 2 3 1 3 2 2 1 3 3 2 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 910 1 2 3 4 5 6 7 8 910 1 2 3 4 5 6 7 8 910 6 5 1 3 4 2 1 2 1 2 2 1 1 1 2 1 4 5 3 6 2 N B BL BKGY 2 PIN HOUSG 3 PIN HOUSG 4 PIN HOUSG 5 PIN HOUSG 6 PIN HOUSG 0 1 PIN HOUS G 8 PIN HOUS G 7 8 1 P E C E R 0 5 2 P E C E R G S U O H N I P 1 E N I L E S A B M A R G A I D G N I R I W 6 2 7 7 4 9 3 6 Z E M J V R V C V H ...

Page 33: ...eads from the controller Remove 4 screw from the front panel Remove the PCB Assembly Fuse is located in the PCB assembly For fuse replacement use the following rated fuse Rating of fuse 250V 6A fusing type for 220 240V product 125V 12A fusing type for 100 127V product Be sure to make earth connection for trouble diagnosis and parts replacement If impossible touch earth wire on the body to remove e...

Page 34: ... fixing screws in the back side Disassemble the back panel Disconnect two connectors and disassemble the power cord Remove a valve fixing screw disconnect the leads form the inlet valve Remove the inlet valve Disconnect the leads the pressure tube from the BP sensor Remove the BP sensor ...

Page 35: ... screws and the connector hose disassemble the drain pump 4 Replacement of Damper asm Separate top cover from washing machine As in the fig lift snubber bar and take it out of out case with out tub Damper assembly shall not be disassembled Replace damper as assembly For assembly keep the following Location color Location P No PIVOT Color Ⓐ F002 Ⓑ F003 WHITE Ⓒ Ⓓ F005 WHITE F004 WHITE WHITE ...

Page 36: ...placement of Rotor Stator Disassemble rotor nut with boxer M18 or spaner In assembled the force is over than 200kgf cm Disassemble rotor pull out the rotor as shown water guide Before disassemble stator disconnect the hall sensor and stator housing ...

Page 37: ...stator Preventing fallen the stator tighten with one hand and then loosen the last screw For assembly take care lead wire s state it produce a noise and cut attach the rotor 7 Replacement of Bearing housing asm Loosen 14 Fixing screws on the Bearing Housing ASM and pull up it SNAP RING Stator Housing Water Guide ...

Page 38: ...ve is activated b Softener Dispenser is activated Hotvalve is activated C Jet Spray Dispenser is activated t4 Heater Check Heater On Eye sensor correction group value 1 26 Heating is activated t5 Alpha Check Carry out alpha Water discharge starts Alpha RPM RPM 200 On Off time 30s 30s Slope 42 rpm sec t6 Drain Check At water discharge level frequency of 26 0kHz after 50 sec it is automatically chan...

Page 39: ...ect amount of detergent for load size amount of soil and water hardness Use WARM or HOT water for normal soil Different water temperature may be required according to soil type refer to page 10 Reduce load size Wash with heavy or soak heavy wash cycle for heavy soiled laundry Separate heavily soiled items from lightly soiled ones Pretreat stain and heavy soil according to directions shown on page ...

Page 40: ...ue to freeze or dirt Defective drain pump or the WHITE 6 pin connector to the main board has a bad connection Laundry in the INNER TUB is filled unevenly Washer is tilted Lid is opened during intermittent spin or normal spin Lid is opened while processing reservation Check the connections to the lid switch and at the WHITE 6 pin connector at the main board Open water faucet Wait until water supply...

Page 41: ...tub and at any connecting parts Check the connections at the hall sensor and at the BLUE 6 pin connector on the main board Check the connections at the stator and at the yellow 3 pin or BLUE 6 pin connector on the main board Test the stator to determine it is not defective Test hall sensor to determine it is not defective Turn the drum to verify the bearings are not locked Check the lid lock SW tr...

Page 42: ...in or clip entered the washing plate Removethecoinor foreign object stuck between the washer vane with pliers etc Stuc is THERMISTOR Thermistor has a bad connection or failed Check the connections at the Thermistor and at the WHITE 3 pin connector at the main board Test thermistor to determine it is not detective Reseat the connecto r Replace the thermistor if necessar 42 Tub Clean Automatic detec...

Page 43: ...he transfomer 3 Check whether the fuse is open Controller If there are no defects in the above it should be defect of the controller Poor Around rating 0 V Less than 1 Male female connectors separated Less than 0 5 More than 1 0 10 14 V 0 V Open Over 120 voltage than rating check Change the controller if all the electrical parts have no defects Defect of the electrical No defect Defect of househol...

Page 44: ...ow To use a transfomer having a enough capacity if using a transfomer 3 Reset During operation Where what how to check Result of Check Possible Cause How to repair settle Main voltage 1 Measure voltage of the outlet that the washer is plugged into during wash and spin 2 Reset symptom happens at specific time zone repeatedly 3 Check whether a transfomerlent power cut happens Fluorescent lamp is tra...

Page 45: ...connector is taken off Ω Mains cut Mistake of use Wrong installation Mistake of use Donʼt clean Defect of the inlet valve Defect of contact Coil is open Explain Turn on the tap Correct their locations and turn on the tap Explain how to use Clean them by brush and explain cleaning regulary them Change the inlet valve Reconnect it or remove the causes to make poor connection Change the inlet valve I...

Page 46: ...ater fills even though it is not energized power is off Controller 1 Does water fill immediately after the power switch turns on before pushing the START PAUSE button Drain hose laying down Water leaks from a part It doesnʼt rotate Blocked Water fills Wrong installation Defect of the part Water pressure is not sensed Air hole blocked Defect of the inlet valve Short circuit of the triac of the cont...

Page 47: ...work Where what howtocheck Resultof Check Possible Cause Howtorepair sett le 1 In initial state display LE message Check resistance of themotor Normal Resistance Motor coilis open Contact defect of the leak Change themotor Remove thecause ...

Page 48: ...ect of installation Blocked hose Disassemble the drain pump cap and remove the foreign objects in the pump casing Change the drain pump Repair defected connection Change the controller Reinstall so that it should not be kinked Remove the objects and reinstall so that it canʼt be kinked 8 Water drains thought it is not the time of drain Where what how to check Result of Check Possible Cause How to ...

Page 49: ...s open Result of Check Possible Cause How to repair settle Lid Switch 1 Check resistance between both terminals of the lid switch with the lid open 0 9 Ω Ω Contact points of the lid switch is welded Defect of the controller Change the lead wire assembly Change the controller 8 Water drains thought it is not the time of drain Result of Check Possible Cause How to repair settle Drain Hose 1 Check wh...

Page 50: ... Laundry is unbalanced The pulsator rotates initially then the inner tub rotates Hit It is very important to find out what kinds of noise where comes from to settle noise during spin and accumulately service experiance Defect of installation Defect of the clutch Defect of the Suspension Level the washer Explain that it is not out of order and it may happen when big long laundry is washed Change th...

Page 51: ... Check whether power is automatically turned off when turning on the power switch after unplugging the power cord from the outlet 2 It would be defect of the controller if power is automatically tumed off immediately when turning on the power switch even though there is no defects in the power switch Automatically tumed off Mechanical defect of the power switch Change the switch Change the control...

Page 52: ...52 5 EXPLODED VIEW TOP COVER ASSEMBLY CABINET ASSEMBLY TUB ASSEMBLY ...

Page 53: ...5 1 THE EXPLODED VIEW OF TOP COVER ASSEMBLY A230 A240 A200 A100 A270 A101 A165 A101 A180 A030 A040 A062 A010 A020 A052 A061 A190 A150 A152 A163 A163 A065 A060 A170 A171 A140 53 A271 ...

Page 54: ...5 2 THE EXPLODED VIEW OF OUT CASE ASSEMB LY F070 F090 F020 F000 F023 F024 F023 F001 F002 F003 F004 F005 54 F080 ...

Page 55: ...K064 K000 K005 K021 K020 K100 K250 K061 K110 NATURAL K345 K200 K210 K201 K305 K300 K290 K050 K012 K140 K270 K430 K004 K060 K240 55 K340 K040 ...

Page 56: ...July 2013 PRINTED IN CHINA ...

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