LG MB-4342A Service Manual Download

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1N4002 TP KEC - - - - - -

1N4148 TP GRANDE - - - - - -

TOF-3491HG-B BK OASIS GREEN TOF-3491HG-B 2 40 X 14

220-240V 50/60HZ 12V LGECW MS-197W,COMMO

AUK KOREA 2SC5343G-AT TP TO92M 50V 150MA

AUK KOREA SRA2207M-AT TP TO92M 50V 100MA

AUK KOREA 2SC5342G-AT TP TO92M 32V 500MA

AUK KOREA 2SA1980G-AT TP TO92M 50V 150MA

AUK KOREA SRC1207M-AT TP TO92M 50V 100MA

AUK KOREA 2SC5343G-AT TP TO92M 50V 150MA

AUK KOREA SRC1205M-AT TP TO92M 50V 100MA

2K OHM 1/6 W 5.00% TA26

1K OHM 1/6 W 5.00% TA26

10K OHM 1/6 W 5.00% TA26

1K OHM 1/4 W 5.00% TA26

10 OHM 1/4 W 5.00% TA26

1K OHM 1/6 W 5.00% TA26

100 OHM 1/6 W 5.00% TA26

Summary of Contents for MB-4342A

Page 1: ...MICROWAVE OVEN SERVICE MANUAL MODEL MB 4342A MH 6342A CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL ...

Page 2: ...r and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections D Any defective or misadjusted components in the interlock monitor door seal...

Page 3: ... CIRCUIT DESCRIPTION 4 4 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 1 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 DISASSEMBLY AND ADJUSTMENT 5 3 INTERLOCK CONTINUITY TEST 5 7 COMPONENT TEST PROCEDURE 5 8 TROUBLE SHOOTING 5 12 EXPLODED VIEW 6 1 REPLACEMENT PARTS LIST 7 1 SCHEMATIC DIAGRAM OF P C B 8 1 PRINTED CIRCUIT BOARD 8 2 P C B PARTS LIST 9 1 CONTENTS ...

Page 4: ...er for Variable Cooking Power level MAX Full power throughout the cooking time MED HIGH approx 80 of Full power MEDIUM approx 60 of Full power DEFROST approx 40 of Full power LOW WARM approx 20 of Full power Grill COMBI Owner s manual Glass tray Rotating ring Grill rack 1 1 ITEM MODEL Power Requirement Power Output Microwave Frequency Magnetron Timer Outside Dimensions Cavity Dimensions Net Weight...

Page 5: ...tron be assembled to the waveguide and cavity Never operate the magnetron unless it is properly installed Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron 2 1 CAUTIONS Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free from danger in ordinary use extreme care should be taken du...

Page 6: ...to prevent interference 8 Do not touch the front glass during or after cooking of the Grill and Combination mode This glass is very hot during heater operating 9 Do not operate the oven at microwave and combination mode with Grill rack placed in the cavity when the oven is empty EARTHING INSTRUCTIONS This microwave oven is designed to be used in a fully earthed condition It is imperative therefore...

Page 7: ...select the desired power level for microwave cooking 4 GRILL Used to select the grill cooking 5 AUTO DEFROST Used to select the auto weight defrost 6 AUTO COOK Used to cook the foods listed by one touch 7 TIME To set cooking times 8 STOP CLEAR Used to stop oven and clear all entries except time of day CHILD LOCK 9 DISPLAY WINDOW 10 KITCHEN TIMER 11 COMBI Used to select the combination cooking 12 M...

Page 8: ...n has a CHILD LOCK feature TO SET CHILD LOCK Touch the pad Touch STOP pad L appear in the display TO CANCEL CHILD LOCK Touch the pad Touch STOP pad L disappears 10 RUSSIAN COOK Stop Set clock Set the correct hour Set the correct minute Stop Start STOP STAGE 1 Touch start Stop Start Stop Grill Desired cooking Time Start Stop Desired combi category Desired cooking Time Start Stop Desired defrost cat...

Page 9: ...SCHEMATIC DIAGRAM 4 3 ...

Page 10: ...4 000 Volts DC is applied to the filament of the magnetron WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM The micom controller controls the ON OFF time of relay 2 by the applied signal to vary the average output power of microwave oven as POWER LEVEL refer to page 1 1 WHEN THE DOOR IS OPENED DURING COOKING Both the primary switch and relay 2 are cut off primary winding voltage of the high voltag...

Page 11: ...ich is graduated to 600 cc and place the beaker on the center of the turntable Set the energy leakage monitor to 2 450 MHz and use it following the manufacturer s recommended test procedure to assure correct result When measuring the leakage always use the 2 inch 5cm spacer supplied with the probe Operate the oven at its maximum output Measure the microwave radiation using and electromagnetic radi...

Page 12: ...ter than 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is between the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along the oven surface this may possibly c...

Page 13: ...perature is 5 K The microwave power output P in watts is calculated from the following formula is measured while the microwave generator is operating at full power Magnetron filament heat up time is not included about 3 sec The water is stirred to equalize temperature throughout the vessel prior to measuring the final water temperature Stirring devices and measuring instruments are selected in ord...

Page 14: ...1 Discharge the high voltage capacitor 2 Disconnect the leadwire from magnetron high voltage transformer and capacitor 3 Remove the screw holding the high voltage transformer to the baseplate F FAN MOTOR ASSEMBLY REMOVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from fan motor noise filter and high voltage capacitor 3 Remove the two screws holding the the suction guide ASS Y...

Page 15: ... 5 mW cm2 With a 275 ml water load Make sure that gasket is rigidly attached to the magnetron To prevent microwave leakage tighten the mounting screws properly making sure there is no gap between the waveguide and the magnetron J REMOVING THE TURNTABLE MOTOR 1 Remove the turntable 2 Remove the Rotating Ring 3 Lay the unit down on its back 4 Remove the turntable motor cover The turntable base cover...

Page 16: ... OF THE LATCH BOARD TO THE OVEN ASSEMBLY Mount the latch board to the oven assembly Adjust the latch board in the arrow direction so that oven door will not have any play in it when the door is closed Tighten the mounting screw Check for play in the door by pushing the door release button Door movement should be less than 0 5 mm 1 64 inch Don t push the door release button while making adjustment ...

Page 17: ... closed meter should indicate an closed circuit When the secondary switch operation is abnormal make the necessary adjustment or replace the switch only with the same type of switch C MONITOR SWITCH TEST Disconnect the wire lead from the monitor switch Connect the ohmmeter leads to the common COM and normally closed NC terminals of the switch The meter should indicate closed circuit in the door op...

Page 18: ...ESULTS HIGH VOLTAGE TRANSFORMER Wire leads removed MAGNETRON Wire leads removed 1 Measure the resistance Ohm meter scale Rx1 and Rx100 Primary winding Secondary winding Filament winding 2 Measure the resistance Ohm meter scale Rx1000 Primary winding to ground Filament winding to ground 1 Measure the resistance Ohm meter scale Rx1 Filament terminal 2 Measure the resistance Ohm meter scale Rx1000 Fi...

Page 19: ... Terminal to case Measure the continuity Forward Ohm meter scale Rx10000 Measure the continuity Reverse Ohm meter scale Rx10000 Normal Momentarily indicates several ohms and then gradually returns to infinite Normal Infinite Normal Continuity Abnormal Infinite Normal Infinite Abnormal Continuity NOTE When testing the magnetron be sure to install the magnetron gasket in the correct position and be ...

Page 20: ...replacing the fuse If the fuse is blown by improper switch operation replace the defective switch and the fuse at the same time Replace just the fuse if the switches operate normally NOTE Make sure heater is fully cooled when tested Measure the resistance Multi meter scale Rx1 Normal Grill heater Approx 50 ohm at 20 30o C Normal more than 0 5 Mohm Normal Abnormal Measure the resistance with 500V 1...

Page 21: ...s removed Measure the resistance Ohm meter scale R x 1 Measure the resistance Ohm meter scale R x 1000 Normal Abnormal or several Ω Normal Approx 100 200 Ω Abnormal or several Ω NOTE A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION WHEN REMOVING THE WIRE LEADS FROM THE PARTS BE SURE TO GRASP THE CONNECTO...

Page 22: ...el to discharge any static charge built up in your body CONDITION Microwave oven does not work Inserting many plug into one plug outlet and using them at the same time causes overloading Microwave oven plug is not inserted tightly Output power is too low Low AC input voltage Food temperature is too low Using metallic ware and allowing it to touch the oven wall Sparks occurring Inconsistent intensi...

Page 23: ...ing cooking cycle 11 Display time of day does not reappear when cooking is finished 12 Beep sound is not heard when correct key is touched 5 13 TROUBLE 1 The following visual conditions indicate a probable defective control circuit CONDITION CHECK RESULT CAUSE REMEDY 1 No input can be programmed Continuity No continuity Defective PCB assembly Loose connection Replace PCB assembly Connect them tigh...

Page 24: ...ch with door closed Check continuity of primary switch with door opened Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit Replace fuse TROUBLE 2 Oven does not operate at all Display window does not display any figures and no input is accepted NOTE All these switches must be replaced at the same time Refer to page 5 6 5 7 2 Fuse does ...

Page 25: ...ch with door closed Check fan motor Check oven lamp Abnormal Abnormal Normal Defective fan motor Defective fan motor Replace fan motor Replace fan motor Loose connection Connection then tightly CONDITION CHECK RESULT CAUSE REMEDY Output is low Lower than 90 of rating voltage Normal Abnormal Abnormal Measure the output power Disconnect the wire leads from relay 2 and check on and off time with mult...

Page 26: ... Defective high voltage transformer Replace high voltage transformer Check H V transformer normal normal Abnormal Defective high voltage Diode Replace high voltage Diode Check H V diode Abnormal Defective high voltage capacitor Replace high voltage capacitor Check H V capacitor Abnormal Defective magnetron Replace magnetron Check Magnetron TROUBLE 5 No microwave oscillation even though oven lamp a...

Page 27: ...unction the heater Replace Replace TROUBLE 6 Oven does not cook properly when programmed for the set power level Operates properly on HIGH CONDITION CHECK RESULT CAUSE REMEDY Output is full when you set lower power level Abnormal Disconnect the wire leads from relay 2 and check continuity relay 2 Operate the unit Defective P C B assembly Replace P C B assembly NOTE Make sure the wore leads correct...

Page 28: ...DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS INTERIOR PARTS BASE PLATE PARTS OVEN CAVITY PARTS 6 1 EXPLODED VIEW INTRODUCTION ...

Page 29: ...6 2 13581A 14970A 14026A 13552A 13536A 15006A 13213A 13720D 13352A DOOR PARTS ...

Page 30: ...6 3 WTP015 26638A 23572A 24781M 268711 23550D CONTROL PANEL PARTS ...

Page 31: ...6 4 33112U 35264A WTT021 33550H 35026G 33052M 340511 36549S WTP013 33390G WTT021 33808A 34370T 35889A 35300S WNZ015 WSZ184 OVEN CAVITY PARTS ...

Page 32: ...6 5 466003 466001 43501A 43500A 44510A 466001 WSZ085 LATCH BOARD PARTS ...

Page 33: ...6 6 WSZ002 WTT028 WTT028 WSZ062 50FZZA WSZ112 WTT037 50CZZH 56324A 55262A 54810C 55900A 56549F 56411A 56201A 56930V 56930G 568771 54974S 56912B WSZ002 56851D 948502 WSZ002 34930W INTERIOR PARTS ...

Page 34: ...6 7 56170D 63302A 63303A WTT021 WSZ002 65006B 948501 BASE PLATE PARTS ...

Page 35: ...8 1 SCHEMATIC DIAGRAM OF P C B ...

Page 36: ...8 2 PRINTED CIRCUIT BOARD ...

Page 37: ...P NO 3828W5S2647 Jan 2003 Printed in Korea ...

Page 38: ...DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS INTERIOR PARTS BASE PLATE PARTS OVEN CAVITY PARTS 6 1 EXPLODED VIEW INTRODUCTION ...

Page 39: ...6 2 13581A 14970A 14026A 13552A 13536A 15006A 13213A 13720D 13352A DOOR PARTS ...

Page 40: ...6 3 WTP015 26638A 23572A 24781M 268711 23550D CONTROL PANEL PARTS ...

Page 41: ...6 4 33112U 35264A WTT021 33550H 35026G 33052M 340511 36549S WTP013 33390G WTT021 33808A 34370T 35889A 35300S WNZ015 WSZ184 OVEN CAVITY PARTS ...

Page 42: ...6 5 466003 466001 43501A 43500A 44510A 466001 WSZ085 LATCH BOARD PARTS ...

Page 43: ...6 6 WSZ002 WTT028 WTT028 WSZ062 50FZZA WSZ112 WTT037 50CZZH 56324A 55262A 54810C 55900A 56549F 56411A 56201A 56930V 56930G 568771 54974S 56912B WSZ002 56851D 948502 WSZ002 34930W INTERIOR PARTS ...

Page 44: ...6 7 56170D 63302A 63303A WTT021 WSZ002 65006B 948501 BASE PLATE PARTS ...

Page 45: ... 4B72510F HOLDER WIRE HOLDER MB 4342A 35026G 3750W2A003A SHELF MB 4342A 35300S 5300W1S004N HEATER SHEATH MB 4342A 35300S 5300W1S004N HEATER SHEATH MB 4342A 35300S 5300W1S004N HEATER SHEATH MB 4342A 35889A 5889W2A015G ROTATING RING ASSEMBLY MB 4342A 36549S 6549W1S011L MOTOR CIRC SYNCHRONOUS MB 4342A 43500A 3500W1A030A BOARD LATCH MB 4342A 43501A 3501W2A002P BOARD ASSEMBLY LATCH MB 4342A 44510A 4510...

Page 46: ...48 CAPACITOR FIXED CERAMIC High d MB 4342A C21 0CK2230K948 CAPACITOR FIXED CERAMIC High d MB 4342A C21 0CK2230K948 CAPACITOR FIXED CERAMIC High d MB 4342A C25 0CK2230K948 CAPACITOR FIXED CERAMIC High d MB 4342A C25 0CK2230K948 CAPACITOR FIXED CERAMIC High d MB 4342A C80 0CK1020K518 CAPACITOR FIXED CERAMIC High d MB 4342A C80 0CK1020K518 CAPACITOR FIXED CERAMIC High d MB 4342A C81 0CK1020K518 CAPAC...

Page 47: ...R FIXED CARBON FILM MB 4342A R03 0RD1002F608 RESISTOR FIXED CARBON FILM MB 4342A R04 0RD1002F608 RESISTOR FIXED CARBON FILM MB 4342A R04 0RD1002F608 RESISTOR FIXED CARBON FILM MB 4342A R04 0RD1002F608 RESISTOR FIXED CARBON FILM MB 4342A R05 0RD1001G608 RESISTOR FIXED CARBON FILM MB 4342A R05 0RD1001G608 RESISTOR FIXED CARBON FILM MB 4342A R05 0RD1001G608 RESISTOR FIXED CARBON FILM MB 4342A R06 0RD...

Page 48: ...FILM MB 4342A R31 0RD2001G608 RESISTOR FIXED CARBON FILM MB 4342A R31 0RD2001G608 RESISTOR FIXED CARBON FILM MB 4342A R31 0RD2001G608 RESISTOR FIXED CARBON FILM MB 4342A R50 0RD4701F608 RESISTOR FIXED CARBON FILM MB 4342A R50 0RD4701F608 RESISTOR FIXED CARBON FILM MB 4342A R50 0RD4701F608 RESISTOR FIXED CARBON FILM MB 4342A R70 0RD4702F608 RESISTOR FIXED CARBON FILM MB 4342A R70 0RD4702F608 RESIST...

Page 49: ... RESISTOR FIXED CARBON FILM MB 4342A RY1 6920WRD008A RELAY MB 4342A RY2 6920W5A012A RELAY MB 4342A RY2 6920W5A012A RELAY MB 4342A RY3 6920W5A012A RELAY MB 4342A RY3 6920W5A012A RELAY MB 4342A U01 0IZZW5A201B IC DRAWING MB 4342A WNZ015 4B71028B NUT DRAWING MB 4342A WNZ015 4B71028B NUT DRAWING MB 4342A WNZ015 4B71028B NUT DRAWING MB 4342A WSZ002 1SBF0402418 SCREW TAP TITE S BINDING HEAD MB 4342A WSZ...

Page 50: ...WTT028 1TTL0402818 SCREW TAPPING TRUSS HEAD MB 4342A WTT037 1TTL0403818 SCREW TAPPING TRUSS HEAD MB 4342A WTT037 1TTL0403818 SCREW TAPPING TRUSS HEAD MB 4342A WTT037 1TTL0403818 SCREW TAPPING TRUSS HEAD MB 4342A ZD1 0DZ510009AE DIODE ZENERS MB 4342A ZD1 0DZ510009AE DIODE ZENERS MB 4342A ZD2 0DZ560009AC DIODE ZENERS ...

Page 51: ...1030W CHINA KAWAI 1 230V 50HZ 1030W CHINA KAWAI 1 D 180 6 H14 SPS WA212 BROWN LGETA 1 21V 50 60HZ SHINIL FREE 5 6RPM E PLASTIC 1 PBT PULL 100 MM NA LGECW NEW 3 LGECW MB 392A PULL 100 MM PBT EUROPE 2 MV 1120 3 SZM V16 FA 63 LG UL CSA 125V 16A VERTICAL 200G 3 SZM V16 FA 63 LG UL CSA 125V 16A VERTICAL 200G 3 SZM V16 FA 62 LG UL CSA 125 250V 16A VERTICAL 200G 3 SZM V16 FA 62 LG UL CSA 125 250V 16A VER...

Page 52: ...0V 80 20 F Y5V TA26 4 470UF SMS SG 25V 20 FL TP 5 3 470UF SMS SG 25V 20 FL TP 5 3 100UF SMS SG 10V 20 FM5 TP 5 4 100UF SMS SG 10V 20 FM5 TP 5 4 4 7UF SMS SG 50V 20 FM5 TP 5 4 4 7UF SMS SG 50V 20 FM5 TP 5 4 22NF D 50V 80 20 TA26 F Y5V 4 22NF D 50V 80 20 TA26 F Y5V 4 22NF D 50V 80 20 TA26 F Y5V 4 22NF D 50V 80 20 TA26 F Y5V 4 22NF D 50V 80 20 TA26 F Y5V 4 22NF D 50V 80 20 TA26 F Y5V 4 10KPF 50V K B ...

Page 53: ...C1205M AT TP TO92M 50V 100MA 4 2K OHM 1 6 W 5 00 TA26 4 2K OHM 1 6 W 5 00 TA26 4 2K OHM 1 6 W 5 00 TA26 4 1K OHM 1 6 W 5 00 TA26 4 1K OHM 1 6 W 5 00 TA26 4 1K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 1K OHM 1 4 W 5 00 TA26 4 1K OHM 1 4 W 5 00 TA26 4 1K OHM 1 4 W ...

Page 54: ...M 1 4 W 5 00 TA26 4 1K OHM 1 4 W 5 00 TA26 4 2K OHM 1 4 W 5 00 TA26 4 2K OHM 1 4 W 5 00 TA26 4 2K OHM 1 4 W 5 00 TA26 4 4 7K OHM 1 6 W 5 00 TA26 4 4 7K OHM 1 6 W 5 00 TA26 4 4 7K OHM 1 6 W 5 00 TA26 4 47K OHM 1 6 W 5 00 TA26 4 47K OHM 1 6 W 5 00 TA26 4 47K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 10K OHM 1 6 W 5 00 TA26 4 47K OHM 1 6 W 5 00 TA26 4 47K OHM 1 6 W 5 0...

Page 55: ...1A DT1 LG OMRON DC12V 41 7MA 250V 16A 288 OHM 3 G5G 1A DT1 LG OMRON DC12V 41 7MA 250V 16A 288 OHM 3 G5G 1A DT1 LG OMRON DC12V 41 7MA 250V 16A 288 OHM 3 G5G 1A DT1 LG OMRON DC12V 41 7MA 250V 16A 288 OHM 3 TMP87CH47U 44PIN QFP BK CIS 23L SOLO GRI 3 M4 1 M4 1 M4 1 NAME 1 NAME 1 NAME 1 EARTH D4 L10 BSP BN BSW BN LK 0526CH EARTH 1 EARTH D4 L10 BSP BN BSW BN LK 0526CH EARTH 1 EARTH D4 L10 BSP BN BSW BN ...

Page 56: ...2 CUT D4 0 L12 0 MSWR3 FZY 1 2 CUT D4 0 L12 0 MSWR3 FZY 1 2 CUT D4 0 L28 0 MSWR3 FZY 2 2 CUT D4 0 L28 0 MSWR3 FZY 2 2 CUT D4 0 L28 0 MSWR3 FZY 2 UZ5 1BS TP26 SM 0 5W 4 UZ5 1BS TP26 SM 0 5W 4 5 6V 0 5W SMALL 0 5PITCH TP PYUNG CHANG 4 ...

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