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LEYBOLD SOGEVAC SV100 B, Operating Instructions Manual

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LEYBOLD SOGEVAC SV100 B Operating Instructions Manual Download Page 22

22

300267596_002_C0 - 11/2016 - © Leybold

Maintenance

5  

Maintenance

5.1  Safety Information

Observe all safety regulations. 

All work must be done by siutably trained personnel. Maintenance or repairs 
carried out incorrectly will affect the life and performance of the pump and 
may cause problems when filing warranty claims.

Never mount used seals; always mount new seals.

5.2  Maintenance Intervals

The intervals stated in the maintenance schedule are approximate values for 
normal pump operation. Unfavourable ambient conditions and/or aggressive 
media may significantly reduce the maintenance intervals.

Maintenance job 

Frequency  

Section

Check the oil level 

Daily 

A

1st oil change 

After 150 h of operation 

B

Subsequent oil changes 

Every 2000 h or 6 months 

B

 

 

(depending on application)

Replace the oil filter 

At each oil change 

B

Replace the exhaust filter 

If oil mist at exhaust 

C

 

 

or annually

Gas ballast 

Monthly 

D

Clean the dirt trap 

6 months 

E

Check the anti-suckback valve 

6 months 

F

Fan cover cleaning 

6 months 

G

Electrical connections 

6 months 

 

(only by a specialist)

 
To simplify the maintenance work we recommend combining several jobs.

Warning

Caution

Summary of Contents for SOGEVAC SV100 B

Page 1: ...SOGEVAC SV40 B SV65 B SV100 B Single stage oil sealed rotary vane pump Operating instructions 300267596_002_C0 Ref 960x00 to 960x07 960x11 to 960x14 960x16 to 960x19 960x20 to 960x24 and their variants ...

Page 2: ...port and Storing 16 2 1 Transport and packaging 16 2 2 Mounting orientation 16 2 3 Storing 16 3 Installation 17 3 1 Setting up 17 3 2 Connection to system 17 3 3 Electrical connections 18 3 4 Oil filling 19 3 5 Start up 19 4 Operation 20 4 1 Operation 20 4 2 Switching off Shutdown 21 5 Maintenance 22 5 1 Safety Information 22 5 2 Maintenance Intervals 22 5 3 Leybold Service 23 5 4 Maintenance Work...

Page 3: ...eration and or maintenance questions to our nearest office Failure to observe the following precautions could result in serious personal injury Sogevac pumps are not designed for pumping of dusty aggressive corrosive flammable or explosive gases or gases mixtures for pumping of oxygen with a greater concentration than atmospheric concentration 20 or other highly reactive gases for working in flamm...

Page 4: ... or condensers In case of doubt consult Leybold The intake line of the pump must never be connected to a device with over atmospheric pressure Design the exhaust line so that no pressure higher than 1 15 bar abs 0 15 bar rel can occur Operating of the pump without oil or operating with incorrect direction of rotation can destroy the pump Never use discarded seals Always assemble using new seals Re...

Page 5: ... The oil injected in the inlet chamber guarantees the air tightness the lubrication and cooling of the pump It is dragged off by the compressed gases and roughly separated by gravity when entering in the oil sump A fine separation is then operated in the exhaust filter which retains 99 9 of the oil aerosols An internal transfer pushes the collected oil back into the vacuum generator the transfer i...

Page 6: ...lation IP 55 F IP 55 F Leak rate mbar I s 1 1 x 10 3 1 x 10 3 Oil Capacity l 1 1 Intake connection 1 1 4 1 1 4 Exhaust connection 1 1 4 1 1 4 SV65 B Technical data 50 Hz 60 Hz Nominal pumping speed m3 h 59 71 Pumping speed according to PNEUROP m3 h 54 64 Ultimate partial pressure without gas ballast mbar 0 5 0 5 Ultimate total pressure with small gas ballast mbar 0 8 0 8 Ultimate total pressure wi...

Page 7: ...ING M8X7 SV40 B x3 SV65 B x4 EXHAUST PORT COOLING AIR LIFTING LUG EXHAUST PORT OIL FILLING OIL SIGHT GLASS OIL DRAIN INLET PORT GAS BALLAST EUR JPN TWN G 1 1 4 USA NPT 1 1 4 Weight EUR JPN TWN G 1 1 4 USA NPT 1 1 4 Pumping speed at at Pressure Pressure Pumping speed volume flow rate Without gas ballast With gas ballast Pumping speed volume flow rate Without gas ballast With gas ballast Weight Pump...

Page 8: ...tandard gas ballast mbar 1 5 1 5 Water vapour tolerance with small gas ballast mbar 10 10 with standard gas ballast mbar 30 30 Water vapour tolerable load with small gas ballast kg h 1 0 45 0 60 with standard gas ballast kg h 1 1 60 1 70 Noise level according to DIN 46 635 dB A 61 64 Motor power Rated rotational speed see ordering information Mains voltage 10 see ordering information Protection Is...

Page 9: ...ion Pumping speeds curves SV100 B fig 2 SV100 B at at Pumping speed Pressure Pressure Pumping speed volume flow rate Without gas ballast With gas ballast Pumping speed volume flow rate Without gas ballast With gas ballast Pumping speed 5 mm 2 kg ...

Page 10: ...Y NPT 1 1 4 960316 SV40 B C Y 1 N G 1 1 4 960317 SV40 B C Y 2 N G 1 1 4 960318 SV40 B C Y 1 Y G 1 1 4 960319 SV40 B C Y 2 Y G 1 1 4 960320 SV40 B D N N G 1 1 4 960321 SV40 B D Y 1 N G 1 1 4 960322 SV40 B D Y 2 N G 1 1 4 960323 SV40 B D Y 1 Y G 1 1 4 960324 SV40 B D Y 2 Y G 1 1 4 Motors GB Y1 0 8 m3 h GB Y2 2 m3 h GB Y3 4 m3 h SVB 40 m3 h A Three phase Euro 230 400 V 10 50 Hz and 460 V 10 60 Hz B T...

Page 11: ...V65 B B Y 2 Y NPT 1 1 4 960416 SV65 B C Y 1 N G 1 1 4 960417 SV65 B C Y 2 N G 1 1 4 960418 SV65 B C Y 1 Y G 1 1 4 960419 SV65 B C Y 2 Y G 1 1 4 960420 SV65B D N N G 1 1 4 960421 SV65 B D Y 1 N G 1 1 4 960422 SV65 B D Y 2 N G 1 1 4 960423 SV65 B D Y 1 Y G 1 1 4 960424 SV65 B D Y 2 Y G 1 1 4 Motors GB Y1 0 8 m3 h GB Y2 3 5 m3 h GB Y3 5 m3 h SVB 65 m3 h C Three phase Japan 200 V 10 15 50 60 Hz D Thre...

Page 12: ... SV100 B B Y 2 Y NPT 1 1 4 960516 SV100 B C Y 1 N G 1 1 4 960517 SV100 B C Y 2 N G 1 1 4 960518 SV100 B C Y 1 Y G 1 1 4 960519 SV100 B C Y 2 Y G 1 1 4 960521 SV100 B D Y 1 N G 1 1 4 960522 SV100 B D Y 2 N G 1 1 4 960523 SV100 B D Y 1 Y G 1 1 4 960524 SV100 B D Y 2 Y G 1 1 4 Motors GB Y1 1 5 m3 h GB Y2 4 m3 h GB Y3 7 m3 h A Three phase Euro 230 400 V 10 50 Hz and 460 V 10 60 Hz SVB 100 m3 h B Three...

Page 13: ... 1 2 7 711 18 263 13 Right angle bend 90 G1 1 4 F F 7 711 18 213 14 Dust filter paper F40 G1 1 4 M F 95 155 Dust filter charcoal F40 G1 1 4 M F 711 27 102 Dust filter metal F40 G1 1 4 M F 711 27 103 Dust filter polyester F40 G1 1 4 M F 711 27 104 Dust filter paper F65 100 G1 1 4 M F 95 160 Dust filter charcoal F65 100 G1 1 4 M F 711 27 112 Dust filter metal F65 100 G1 1 4 M F 711 27 113 Dust filte...

Page 14: ...14 300267596_002_C0 11 2016 Leybold Description fig 3 ...

Page 15: ...ator without GB 9 714 28 210 714 22 080 7 714 27 740 Vacuum generator with GB 9 714 28 220 9 714 23 430 9 714 27 750 Service kit 9 714 27 660 9 714 23 440 9 714 27 690 Inlet filter element paper 710 46 118 712 13 283 712 13 283 metal 710 49 083 E 712 13 324 E 712 13 324 charcoal 710 49 103 E 712 13 304 E 712 13 304 polyester 712 61 298 712 61 300 712 61 300 1 6 Lubricants The Sogevac pumps should ...

Page 16: ...e pump to lift the pump with the specified lifting devices Use only lifting devices appropriated to the pump weight Check name plate Do not use other pump elements than the lifting lugs as handles Make sure that these have been installed safety Use suitable lifting equipment Make sure that all safety regulations are observed 2 3 Storing Before stocking the pump for a long time put it back in its o...

Page 17: ...nection to system Inlet connection See safety instructions page 3 The inlet flange can be connected with a vacuum tight flexible hose and or pipe The pipes should cause no stresses on the pump s flanges If necessary compensators must be installed Restriction of the pipes must be avoided in order not to decrease the pumping speed of the pump The nominal diameter of the pipes has to be at least the ...

Page 18: ...the motor fan cover the direction of rotation has to be counterclockwise 3 3 Electrical connections Ensure that incoming power to the pump is off before wiring the motor or altering the wiring Electrical connection work must only be carried out by a qualified electrician in accordance with the applicable safety rules see IEC 60204 1 IEC 61010 1 Installation Warning fig 6 fig 4 CAT NR 960X00 to 960...

Page 19: ...tion Always verify proper oil level before operating the pump The pump is designed for fail safe start up at temperatures over 12 C 55 F as per PNEUROP If local regulations provide a WYE DELTA starting connect the pump to the system so that it can start loadfree i e at atmospheric pressure in the intake port If the vacuum system is not to be vented further measures will be necessary e g a starting...

Page 20: ...n with closed intake line and with open gas ballast valve Don t open the pump to condensable vapors until it has warmed to operating temperature pumping process gas with a cold pump results in vapors condensing in the oil For processes with a high proportion of condensable vapors the intake line should be opened only slowly after reaching the operating temperature One sign of condensation of vapor...

Page 21: ...condition to remain tight If the pump has to be shutdown drain the oil flush out the pump with fresh oil and fill in the required amount of clean oil see 5 4 Close the connection ports Special preservation or flushing oils do not need to be used When the pump has been switched off due to over heating initiated by the motor protection the pump must be cooled down to the ambient temperature and must...

Page 22: ... pump operation Unfavourable ambient conditions and or aggressive media may significantly reduce the maintenance intervals Maintenance job Frequency Section Check the oil level Daily A 1st oil change After 150 h of operation B Subsequent oil changes Every 2000 h or 6 months B depending on application Replace the oil filter At each oil change B Replace the exhaust filter If oil mist at exhaust C or...

Page 23: ...n such a way that it will not be damaged during shipping and so that no harmful substances can escape from the package When disposing of used oil please observe the relevant environmental regulations 5 4 Maintenance Work Checking the oil A Oil level The pump s oil level during operation must always be between the middle and top edge of the oil level glass When necessary switch off the pump and add...

Page 24: ...recautions Observe the safety regulations Never mount used seals Always mount new seals When disposing of used oil please observe the relevant environmental regulations C Replacing the exhaust filters When the exhaust filter elements are clogged the integrated by pass opens and the filters are bypassed Oil mist at the exhaust and or high oil consumption are signs that the exhaust filters are clogg...

Page 25: ...uld be checked at the same time as the inlet flange sifter and if dirty be cleaned with an appropriate solvent Also check if there is no damage on the sealing part of the valve G Fan cover cleaning Soiling of the fan cover may lead to overheating of the motor and the pump Put off the cover and clean it with blast air Before starting the pump again be sure that the cover has been reassembled H Chec...

Page 26: ... oil lines Clean the oil casing Vacuum lines are dirty Clean vacuum lines Pump is too small Check the process date replace the pump if necessary Pumping speed is Dirt trap in the intake port is clogged Clean the dirt trap 5 4 E 1 2 3 2 too low Precaution install a dust filter in intake line Exhaust or inlet filter is clogged Install new filter elements 5 4 C Connecting lines are too narrow or Use ...

Page 27: ...e of float valve is clogged Check the valve clean the nozzle 5 4 I high oil mist at Oil level is too high Drain the excess oil 5 4 B exhaust Oil is turbid Condensation Degas the oil or change the oil and clean 4 1 5 4 B the pump Precaution open the gas ballast valve or insert a condensate trap Clean the gas ballast intake filter 5 4 G Pump is Oil level is very low Add oil 5 4 B excessively noisy o...

Page 28: ...evac pumps are usually available on stock at Leybold s service centers The list of these parts is given here after and in the spare parts table where the contents of each kits is detailed Oil filter on some models Exhaust demisters Oil Special oils please refer to the specific notice of the pump or contact Leybold Service kit Set of seals Repair kit Vacuum generator without GB Vacuum generator wit...

Page 29: ...ISTE SPARE PARTS LIST LISTE DES PIECES DE RECHANGE SOGEVAC SV40 B 2 3 5 6 7 11 8 9 10 11a 13 14 16 15a 15 15b 15c 18 19 20 21 21a 22 23c 23d 23a 26 27 28 29 30 31 5 32 33 35 36 37 34 39 40 41 42 43 57a 44 6 37 45 46 47 45 57d 49 59a 59 50a 50 51 58 52 54 53 56b 56a 56 57 57c 55 48 23e 17 17 6 23 24 23b 25 23f 12a 11b 12 11b 11c 11e 57b 4 1 11d 11b fig 5 Spare parts SV40 B ...

Page 30: ...71402970 27 1 O RING 82 FKM 71421340 X 28 1 SPRING 71212400 29 1 INTAKE VALVE FKM 71015460 X 30 1 INTAKE FLANGE 71416640 31 1 O RING 50 FKM 71217660 X 32 1 O RING 42 FKM 71237130 X 33 1 FILTER DN45 71407290 34 4 LOCKING SCREW M8 35 1 INTAKE FLANGE G1 71416650 35 1 INTAKE FLANGE NPT 1 71417390 USA 36 4 WASHER 8 37 8 NUT M8 39 1 OIL FILTER 71420980 X 40 1 NIPPLE 16 UNF 2A 71417150 41 4 SCREW M8 42 1...

Page 31: ... ERSATZTEILLISTE SPARE PARTS LIST LISTE DES PIECES DE RECHANGE SOGEVAC SV40 B 2 3 5 6 7 11 8 9 10 11a 13 14 16 15a 15 15b 15c 18 19 20 21 21a 22 23c 23d 23a 26 27 28 29 30 31 5 32 33 35 36 37 34 39 40 41 42 43 57a 44 6 37 45 46 47 45 57d 49 59a 59 50a 50 51 58 52 54 53 56b 56a 56 57 57c 55 48 23e 17 17 6 23 24 23b 25 23f 12a 11b 12 11b 11c 11e 57b 4 1 11d 11b fig 5 SV40 B ...

Page 32: ...1 ELECTRICAL ROTOR 971424240 23b 1 MOTOR RING 71421140 23c 1 SCREW CHC M10 23d 1 TIE ROD SET OF 4 71416800 23e 1 TERMINAL BOX 971422900 23 1 MOTOR 1 5 KW 50 60HZ 200V 71421250 Incl 23a b c d e f 24 25 23a 1 ELECTRICAL ROTOR 971424240 23b 1 MOTOR RING 71421140 23c 1 SCREW CHC M10 23d 1 TIE ROD SET OF 4 71416800 23e 1 TERMINAL BOX 971422840 23f 1 TERMINAL BOARD 971422860 23 1 MOTOR 1 3 KW 50 60HZ 23...

Page 33: ...2 ERSATZTEILLISTE SPARE PARTS LIST LISTE DES PIECES DE RECHANGE SOGEVAC SV65 B 1 2 4a 4 5 6 7 11 8 9 10 11a 13 14 16 15a 15 15b 15c 18 19 20 21 21a 22 23c 23d 23a 26 27 28 29 30 31 5 32 33 35 36 37 34 39 40 41 42 43 57a 44 6 37 45 46 47 45 57d 49 59a 59 50a 50 51 58 52 54 53 56b 56a 56 57 57c 55 48 23e 17 17 6 23 24 23b 25 23f 12a 11b 12 11b 11c 11e 57b 11d 15d 11b SV65 B ...

Page 34: ... 20 20 4 HEXAGON FLANGE NUT M8 21 1 PUMP CYLINDER 71416600 Incl 21a X X 21a 2 CENTERING PIN DN8 71233890 22 1 RADIAL SHAFT SEAL 40 62 FKM 71417010 X X X 23 1 MOTOR 1 5KW 50HZ 230 400V 71419820 Incl 23a b c d e f 24 25 23a 1 ELECTRICAL ROTOR 71416820 23b 1 MOTOR RING 71416880 23e 1 TERMINAL BOX 971422840 23f 1 TERMINAL BOARD 971422860 23 1 MOTOR 3HP 60HZ 230 460V 71419970 Incl 23a b c d e 24 25 23a...

Page 35: ...Page 2 2 ERSATZTEILLISTE SPARE PARTS LIST LISTE DES PIECES DE RECHANGE SOGEVAC SV65 B 1 2 4a 4 5 6 7 11 8 9 10 11a 13 14 16 15a 15 15b 15c 18 19 20 21 21a 22 23c 23d 23a 26 27 28 29 30 31 5 32 33 35 36 37 34 39 40 41 42 43 57a 44 6 37 45 46 47 45 57d 49 59a 59 50a 50 51 58 52 54 53 56b 56a 56 57 57c 55 48 23e 17 17 6 23 24 23b 25 23f 12a 11b 12 11b 11c 11e 57b 11d 15d 11b ...

Page 36: ...1 1 EXHAUST FLANGE NPT 1 1 4 71422000 USA 52 1 SPRING UNIT 71420370 X X 53 1 EXHAUST FILTER 71417300 X X 54 1 CENTERING PIN DN2 5 971427110 55 1 GASKET FKM 971454030 X X 56 1 FLOAT COMPL 71417210 Incl 56a b 56a 1 OIL RETURN VALVE SEAL 71212500 X 56b 1 O RING 8 FKM 71217650 X 57 1 OIL CASING WITH OIL FILTER 71419790 Incl 45 57a b c d 57 1 OIL CASING WITHOUT OIL FILTER 71419830 Incl 45 57a b c d 57a...

Page 37: ...ZTEILLISTE SPARE PARTS LIST LISTE DES PIECES DE RECHANGE SOGEVAC SV100 B 2 1 4 6 5 8 7 11 10 12a 12b 12 12c 12e 15a 14 16 15 15a 18 17 13 9 12b 13a 19a 20 8 19 22 21 23 22 24 25a 25 25b 25c 25e 25d 27 29 30 6 31 32 33 34 26 28 35 36 37 7 38 40 39 42 41 43 61a 52 36 61b 51 22 37 7 58 22 56 57 54 55 53a 53 59a 59 60 59b 61 60a 61c 61d 45 47 46 49 48 50 21a 21c 21b 44 12d 12b SV100 B ...

Page 38: ...7760 USA 25 SEE NEXT PAGE 26 1 LIFTING LUG M8 71039700 27 1 O RING 82 FKM 71421340 X 28 1 SPRING 71212400 29 1 INTAKE VALVE FKM 71015460 X 30 1 INTAKE FLANGE 71416640 31 1 O RING 50 FKM 71217660 X 32 1 O RING 42 FKM 71237130 X 33 1 FILTER DN45 71407290 34 4 LOCKING SCREW M8 35 1 INTAKE FLANGE G1 1 4 71416650 35 1 INTAKE FLANGE NPT 1 1 4 71417390 USA 36 6 WASHER Z8 37 8 NUT M8 38 3 SCREW M8 X X X 3...

Page 39: ... 3 ERSATZTEILLISTE SPARE PARTS LIST LISTE DES PIECES DE RECHANGE SOGEVAC SV100 B 2 1 4 6 5 8 7 11 10 12a 12b 12 12c 12e 15a 14 16 15 15a 18 17 13 9 12b 13a 19a 20 8 19 22 21 23 22 24 25a 25 25b 25c 25e 25d 27 29 30 6 31 32 33 34 26 28 35 36 37 7 38 40 39 42 41 43 61a 52 36 61b 51 22 37 7 58 22 56 57 54 55 53a 53 59a 59 60 59b 61 60a 61c 61d 45 47 46 49 48 50 21a 21c 21b 44 12d 12b ...

Page 40: ...INAL BOX 25 1 MOTOR 3 7KW 50 60HZ 200V 971423670 Incl 25a b c d e 25a 1 KEY 25b 1 FAN 25c 1 FAN COVER 25d 1 TERMINAL BOX 25e 1 TERMINAL BOARD 25 1 MOTOR 2 2KW 50 60HZ 230 400V 971423680 Incl 25a b c d e 25a 1 KEY 25b 1 FAN 25c 1 FAN COVER 25d 1 TERMINAL BOX 25e 1 TERMINAL BOARD Für jeden auftrag For every order Pour toute commande bitte den Motorhersteller please indicate the preciser la marque et...

Page 41: ...41 300267596_002_C0 11 2016 Leybold N Notes ...

Page 42: ...42 300267596_002_C0 11 2016 Leybold ...

Page 43: ...reVacuum Pumps Application Process B Condition of the equipment No1 Yes No Contamination No1 Yes 1 1 Has the equipment been used toxic 2 Drained Product service fluid corrosive 3 All openings sealed airtight flammable 4 Purged explosive 2 If yes which cleaning agent radioactive 2 and which method of cleaning microbiological 2 1 If answered with No go to D other harmful substances C Description of ...

Page 44: ...eybold com Spain Leybold Spain S A C Huelva 7 E 08940 Cornellà de Llobregat Barcelona Sales T 34 93 666 43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 93 685 43 70 service ba leybold com America USA Leybold USA Inc 5700 Mellon Road USA Export PA 15632 T 1 724 327 5700 F 1 724 325 3577 info ex leybold com Sales T 1 724 327 5700 F 1 724 333 1217 Service T 1 724 327 5700 ...

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