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LEYBOLD 970100V, Original Instruction Manual

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LEYBOLD 970100V Original Instruction Manual Download Page 50

 

SV Neo D 16 – 25 - 40 – 65 

Jan. 2018 

50 / 51 

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Summary of Contents for 970100V

Page 1: ...018 1 51 Sogevac Neo D NEO D 16 NEO D 25 NEO D 40 NEO D 65 Oil sealed rotary vane pump Original Instruction manual P N 970100V to 970102V 970200V to 970202V 970300V to 970302V 970400V to 970402V And t...

Page 2: ...on 26 2 3 Storage 26 3 Installation 27 3 1 Installation 27 3 2 Connection to system 28 3 3 Electrical connections 29 3 4 Start up 32 4 Operation 33 4 1 Operation 33 4 2 Shutdown 35 4 3 Ultimate pump p...

Page 3: ...inlet Vacuum connections as well as oil filling and oil draining openings must not be opened during operation of the pump When operating pump is hot and some surfaces could reach a temperature higher...

Page 4: ...ng used oil or exhaust filters The pump must be packaged in such a way that it will not be damaged during shipping and so that no harmful substances can escape from the package We reserve the right to...

Page 5: ...ecreased The pump speed can be reduced to 1200 rpm idle mode to reduce the power consumption w o loss of end pressure on some pump variants In this idle mode the pump inlet pressure must remain below...

Page 6: ...ed with the compressed gas is coarsely trapped in the oil case by deflection Then fine filtering occurs in the exhaust filter elements The proportion of oil in the exhaust gas is thus reduced below th...

Page 7: ...e integrated anti suck back valve This valve is not a safety device and its correct operation tightness can only be assured if the valve plate sealing zone are kept clean and in good condition If all...

Page 8: ...s ballast 1 mbar 10 10 Water vapor tolerance with standard gas ballast kg h 1 Noise level 2 dB A 54 54 Leak rate mbar l s 1 1 10 3 1 10 3 Rated rotational speed min 1 1500 1800 Net weight with oil fil...

Page 9: ...s ballast 1 mbar 10 10 Water vapor tolerance with standard gas ballast kg h 1 Noise level 2 dB A 54 54 Leak rate mbar l s 1 1 10 3 1 10 3 Rated rotational speed min 1 1500 1800 Net weight with oil fil...

Page 10: ...gas ballast 1 mbar 10 10 Water vapor tolerance with standard gas ballast kg h 1 Noise level 2 dB A 57 57 Leak rate mbar l s 1 1 10 3 1 10 3 Rated rotational speed min 1 1500 1800 Net weight with oil f...

Page 11: ...gas ballast 1 mbar 10 10 Water vapor tolerance with standard gas ballast kg h 1 Noise level 2 dB A 57 57 Leak rate mbar l s 1 1 10 3 1 10 3 Rated rotational speed min 1 1500 1800 Net weight with oil f...

Page 12: ...SV Neo D 16 25 40 65 Jan 2018 12 51 Dimensional drawing NEO D 16 Fig 1 1 Description...

Page 13: ...SV Neo D 16 25 40 65 Jan 2018 13 51 Dimensional drawing NEO D 25 Fig 1 2 Description...

Page 14: ...SV Neo D 16 25 40 65 Jan 2018 14 51 Installation drawing NEO D 25 Fig 1 2 Description...

Page 15: ...SV Neo D 16 25 40 65 Jan 2018 15 51 Dimensional drawing NEO D 40 Fig 1 3 Description...

Page 16: ...SV Neo D 16 25 40 65 Jan 2018 16 51 Dimensional drawing NEO D 65 Fig 1 4 Description...

Page 17: ...SV Neo D 16 25 40 65 Jan 2018 17 51 NEO D 16 Pumping speed curve 50 Hz NEO D 16 Pumping speed curve 60 Hz Description...

Page 18: ...SV Neo D 16 25 40 65 Jan 2018 18 51 NEO D 25 Pumping speed curve 50 Hz NEO D 25 Pumping speed curve 60 Hz Description...

Page 19: ...SV Neo D 16 25 40 65 Jan 2018 19 51 NEO D 40 Pumping speed curve 50 Hz NEO D 40 Pumping speed curve 60 Hz Description...

Page 20: ...SV Neo D 16 25 40 65 Jan 2018 20 51 NEO D 65 Pumping speed curve 50 Hz NEO D 65 Pumping speed curve 60 Hz Description...

Page 21: ...5 KF 25 KF C14 Y 970202V NEO D 25 D std Y LVO 700 25 KF 25 KF 970300V NEO D 40 A std Y LVO 700 40 KF 40 KF C20 Y 970301V NEO D 40 C std Y LVO 700 40 KF 40 KF C20 Y 970302V NEO D 40 D std Y LVO 700 40...

Page 22: ...57GB Hirschmann UK plug 13 A 2 5 971457NEMA Hirschmann NEMA 6 15P 250 V 2 5 971457CH Hirschmann CH plug 10 A 2 5 971457WW Hirschmann w o 2 5 EK6506966 Hirschmann IEC 309 16 A 5 EK6510715 Hirschmann C2...

Page 23: ...re to be used in the pumps at least during their warranty period Following oil types can be used depending of the pump P N see 1 3 Ordering Information Mineral oil LVO120 PFPE LVO420 Long life oil LVO...

Page 24: ...The outer package can bear a shock indicator turning red at 50 g Should the shock indicator have reacted a transportation damage may have occurred and the freight forwarder must be advised Outer packa...

Page 25: ...icially recommended way of handling the pump Do not lift at the motor frequency converter cables connection boxes flanges etc Do not drag the pump from these points Packing materials should be dispose...

Page 26: ...ore stocking the pump for a long time put it back in its original condition blank off inlet and exhaust ports with the shipping seals drain the oil and store the pump in a dry place at room temperatur...

Page 27: ...nt temperature must be between 12 C 55 F and 40 C 104 F Additional warning note consider changes in ambient temperatures that might occur when air conditioning is turned down such as nights and weeken...

Page 28: ...e filters are bypassed As a result the proportion of oil in the exhaust gas as well as the pump s oil consumption will rise Installing new exhaust filters will correct this problem See 5 4 Check in th...

Page 29: ...n box The relevant safety rules require the use of a suitable motor protection switch Set the switch in accordance with the rating on the motor nameplate If any security switch or electrical defect cu...

Page 30: ...Frequency converter Should the pump be connected to a standard wall socket it must be checked that a building protection rated 16 A is installed fuse or breaker to protect the power cable The frequenc...

Page 31: ...is available as an accessory The pump must be switched off and the pump and oil level checked immediately if the oil level is too low To avoid false alarms it is recommended to use a timer of 20 seco...

Page 32: ...GEVAC is designed for normal start up at temperatures over 12 C 54 F as per PNEUROP Caution Before starting the pump ensure that the attached accessories meet the requirements of your application and...

Page 33: ...t known and if condensation in the pump cannot be ruled out run the pump with gas ballast valve open in accordance with section below Pumping of condensable gases and vapors With the gas ballast valve...

Page 34: ...he ultimate pressure Caution The SOGEVAC Neo D can be equipped with different types of gas ballasts as defined by their cat nr The GB flow is valid for a pump operating at ultimate pressure inlet clos...

Page 35: ...er to prevent the pump from running up unexpectedly after a mains power failure the pump must be integrated into the control system in such a way that the pump can only be started by a manually operat...

Page 36: ...llowed Any integration of non Leybold parts or non authorized repairs will cancel the pump CE or ATEX certification and will waive all Leybold responsibilities Disconnect the power before disassemblin...

Page 37: ...ess Clean processes and LVO700 oil allow up to 3 years 5 4 C Changing the exhaust and oil filters If oil mist at exhaust or at indication of exhaust filter pressure sensor At least annually Clean proc...

Page 38: ...employees We will return any pump received without a Declaration of Contamination to the sender s address The pump must be packaged in such a way that it will not be damaged during shipping and so tha...

Page 39: ...sity increases by 20 compared to new oil Its Total Acid Index exceeds given limits depending of oil type Please consult us If gases or liquids dissolved in the oil result in deterioration of the ultim...

Page 40: ...ions Observe the safety regulations When disposing of used oil please observe the relevant environmental regulations When the flow of oil slows down close the oil drain valve briefly switch on the pum...

Page 41: ...esent Mount the new exhaust filter Tighten the 4 screws of the exhaust filter cover plate with 9 5 Nm Respect the indications on the oil filter for changing the latter Depending on the process involve...

Page 42: ...rom the pump and oil Take the appropriate precautions Never mount used seals always mount new seals Warning Caution 5 4 F Cleaning the intake port dirt trap and Checking the anti suck back valve Clean...

Page 43: ...replacing the gasket with a new one Depending on the process involved dangerous substances may escape from the pump and oil Take the appropriate precautions Observe the safety regulations Never mount...

Page 44: ...SV Neo D 16 25 40 65 Jan 2018 44 51 6 Trouble shooting Trouble shooting...

Page 45: ...SV Neo D 16 25 40 65 Jan 2018 45 51 Reference section This column refers to the section in the Operating Instructions that contains the applicable repair information Trouble shooting...

Page 46: ...eybold parts are used Consumables and main spare parts kits for SOGEVAC pumps are usually available on stock at Leybold service centers The list of these parts is given here after and in the spare par...

Page 47: ...SV Neo D 16 25 40 65 Jan 2018 47 51 Spare parts...

Page 48: ...SV Neo D 16 25 40 65 Jan 2018 48 51 CE Declaration CE Declaration...

Page 49: ...SV Neo D 16 25 40 65 Jan 2018 49 51 Declaration of Contamination...

Page 50: ...SV Neo D 16 25 40 65 Jan 2018 50 51 Notes Notes...

Page 51: ...SV Neo D 16 25 40 65 Jan 2018 51 51...

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