Lewmar CPX0- 500W Product Manual Download Page 15

Lewmar CPX 0 ref B10408 iss.2 

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7.3 Control arm replacement/ service

Remove gypsy, proceed as §7.2.

•  Unscrew control arm shoulder screw using a 3 mm Allen key.

•  Remove control arm and torsion spring from the base plate.

•  Wash with clean water (Not Jetwash). Replace components if necessary. Assemble in reverse order and apply 

grease to spring

1. Anchor rode pays out independently while windlass is not in use.

•  This problem is a result of not securing the anchor rode combined with the gypsy drive cap being slack. 

Tighten the gypsy drive cap using the winch handle and always secure the anchor rode independently of the 

windlass when not in use.

2. Failure to operate or sluggish operation.

•  The majority of these problems are electrical in nature. It is essential that the proper voltage be maintained. 

The typical operating voltage range at the motor is 10.5 - 14 Volts, constant low voltage will damage motor. 

Ensure electrical cable size is large enough to handle the current draw and keep voltage drop within accept-

able limits.

•  Check control switches, connections, battery condition, isolator switch, fuse and motor for operation failure.

3. Failure to operate.

•  Is there a voltage at the input terminals to the contactor and switches. Check the circuit breaker/isolator 

switch and any fuses.

•  Operate the switch. Is there voltage at the positive switch terminal on the solenoid. If not, the switch (or its 

wiring), is defective.

•  Keep the switch activated. Is there voltage at the main output terminal on the contactor. If not check the 

contactor coil ground circuit. If okay, replace the contactor.

•  Check the voltage at the motor. If voltage of at least 9 volts is present and the motor does not operate, the 

motor may be defective.

8- Troubleshooting

Summary of Contents for CPX0- 500W

Page 1: ...CPX 0 Windlass Product manual Owners Installations Operation servicing manual...

Page 2: ...ons 135 5 5 16 194 7 67 2 P W D D mm D inch P mm P inch W mm W inch 68001126 6mm 7mm 1 4 Gypsy kit 12 mm 1 2 3 Strand and 8 Plait 6mm DIN 766 6 0 236 18 5 0 728 20 4 0 803 6 mm ISO 4565 6 0 236 18 0 7...

Page 3: ...indlass and anchor rope chain and anchor during operation Severe bodily harm would result Ensure there are no swimmers or divers nearby when dropping anchor When the Windlass is not in use the anchor...

Page 4: ...r and the chain locker below Allow for the rotation of the manual operating lever 2 If possible select a flat area of deck If the deck is not flat care must be taken to ensure that the windlass base i...

Page 5: ...your template and after you have checked all the above and below deck requirements cut the following holes Using a 10mm 3 8 diameter drill make the 4 holes for the mounting studs 18mm 3 4 and 14mm 9...

Page 6: ...silicone or other rubbery type sealant it is advisable to allow curing of the sealant before final tightening of the mounting nuts M8 Washer M8 Nut 4 8 Loading rope chain For safety and performance Le...

Page 7: ...itches must be wired in a parallel circuit DO NOT confuse cable length with the length of the vessel 5 2 Wiring Plan the installation to suit the controls and give the operator a full view of the wind...

Page 8: ...ith any accessories Electric Switches See www lewmar com UP DOWN Remote Handheld Control See www lewmar com Rocker Switch 68000593 UP DOWN Circuit Breaker See 5 3 Battery 12 VDC Contactor 68000939 Ree...

Page 9: ...is used Installation instructions are supplied separately with any accessories ON Electric Switches See www lewmar com UP DOWN Remote Handheld Control See www lewmar com Rocker Switch 68000593 UP DOW...

Page 10: ...ies ON Electric Switches See www lewmar com UP DOWN Remote Handheld Control See www lewmar com Rocker Switch 68000593 UP DOWN Circuit Breaker See 5 3 Battery 12 VDC Contactor 68000937 Thermal Switch T...

Page 11: ...any accessories Optional accessories ON Electric Switches See www lewmar com UP DOWN Remote Handheld Control See www lewmar com Rocker Switch 68000593 UP DOWN Circuit Breaker See 5 3 Battery 12 VDC C...

Page 12: ...attery power Observe maritime anchor deployment safety rules 2 WARNING Trapping crushing or entanglement danger whiIst operating windlass manually or under power WARNING Isolate Turn off the windlass...

Page 13: ...e damage to topside As anchor approaches the vessel use careful adjustments of controls to avoid damaging vessel start and stop the windlass to bring the anchor slowly into the bow roller Pulling the...

Page 14: ...re they are sound and corrosion hasn t set in Tighten if necessary and protect if required Check mounting studs are firmly clamped and tighten if required Check rode and splice for wear Check gypsy as...

Page 15: ...e proper voltage be maintained The typical operating voltage range at the motor is 10 5 14 Volts constant low voltage will damage motor Ensure electrical cable size is large enough to handle the curre...

Page 16: ...16 16 2 18 23 8 22 12 10 6 7 4 21 20 26 13 25 1 3 15 24 11 14 5 9 GB 9 Part List...

Page 17: ...6 1 66000772 Cone and washer kit 2 1 8 1 10 1 66000600 Control arm kit 1 1 3 1 15 1 66000773 Mounting kit 7 1 14 1 66000774 Driveshaft kit 4 1 9 1 11 1 23 1 24 1 68001123 8mm 5 16 Gypsy and stripper k...

Page 18: ...commercial or charter applications Anchor rodes C LIABILITY i Lewmar s liability under this warranty shall be to the exclusion of all other warranties or liabilities to the extent permitted by law In...

Page 19: ...Lewmar CPX 0 ref B10408 iss 2 19 NOTES...

Page 20: ...tribution Lewmar Navtec Southmoor Lane Havant Hampshire PO9 1JJ UK Tel 44 0 23 9247 1841 Fax 44 0 23 9248 5720 Email info lewmar com USA Lewmar Navtec 351 New Whitfield Street Guilford CT 06437 USA Te...

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