Leuze 50113709 Original Operating Instructions Download Page 77

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PROFINET interface

AMS 348

Leuze electronic GmbH + Co. KG

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Position limit value 2

(P) Upper and lower position limit value

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Error handling procedu

res

(P) Position value in case of error

(P) Position error message delay ON/OFF

(P) Position error message delay

(P) Velocity value in case of error

(P) Velocity error message delay ON/OFF

(P) Velocity error message delay

M10

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Velocity

(I) Velocity value

(P) Velocity value resolution

(P) Velocity response time

M11

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Velocity

Limit value 1

(P) Monitoring for over/under values

(P) Monitoring direction-dependent yes/no

(P) Velocity limit value 1

(P) Hysteresis of velocity limit value

(P) Start of velocity monitoring range

(P) End of velocity monitoring range

M12

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Velocity

Limit value 2

(P) Monitoring for over/under values

(P) Monitoring direction-dependent yes/no

(P) Velocity limit value 2

(P) Hysteresis of velocity limit value

(P) Start of velocity monitoring range

(P) End of velocity monitoring range

M13

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Velocity

Limit value 3

(P) Monitoring for over/under values

(P) Monitoring direction-dependent yes/no

(P) Velocity limit value 3

(P) Hysteresis of velocity limit value

(P) Start of velocity monitoring range

(P) End of velocity monitoring range

M14

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Velocity

Limit value 4

(P) Monitoring for over/under values

(P) Monitoring direction-dependent yes/no

(P) Velocity limit value 4

(P) Hysteresis of velocity limit value

(P) Start of velocity monitoring range

(P) End of velocity monitoring range

M15

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Velocity

Limit value

Dynamic

(O) Release/lock limit value control

(P) Monitoring for over/under values

(P) Monitoring direction-dependent yes/no

(O) Dynamic velocity limit value

(O) Hysteresis of velocity limit value

(O) Start of velocity monitoring range

(O) End of velocity monitoring range

M16

Page 100 Velocity status

(I) Status of velocity monitoring

Summary of Contents for 50113709

Page 1: ...TNT 35 7 24V AMS 348i Optical laser measurement system PROFINET Original operating instructions EN 2021 04 30 50113340 We reserve the right to make technical changes ...

Page 2: ...Leuze electronic GmbH Co KG AMS 348i 2021 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de ...

Page 3: ...aph for the received signal level Activated interface Measurement value No entries can be made via the display See Indicators in the display on page 40 Parameter Parameter handling PROFINET Position value I O Other Parameter main menu Configuration for PROFINET is carried out via the modules of the GSDML file Input of values 100 0123456789 save Default Unit 126 Language selection o Deutsch English...

Page 4: ...T 13 4 Technical data 14 4 1 Technical data of laser measurement system 14 4 1 1 General specifications AMS 348i 14 4 1 2 AMS 348i dimensioned drawing 16 4 1 3 Overview of AMS 348i types 17 5 Installation and mounting 18 5 1 Storage transportation 18 5 2 Mounting the AMS 348i 19 5 2 1 Optional mounting bracket 21 5 2 2 Parallel mounting of the AMS 348i 22 5 2 3 Parallel mounting of AMS 348i and DD...

Page 5: ...lector 33 6 4 3 Table of reflector pitches 36 7 Electrical connection 37 7 1 Safety notices for the electrical connection 37 7 2 PWR voltage supply switching input output 38 7 3 PROFINET BUS IN 38 7 4 PROFINET BUS OUT 39 7 5 Service 39 8 Display and control panel AMS 348i 40 8 1 Structure of the control panel 40 8 2 Status indicators and operation 40 8 2 1 Indicators in the display 40 8 2 2 LED st...

Page 6: ...ules 73 9 9 3 Detailed description of the modules 75 10 Diagnostics and troubleshooting 104 10 1 Service and diagnosis in the display of the AMS 348i 105 10 1 1 Status messages 105 10 1 2 Diagnosis 106 10 1 3 Expanded diagnosis 106 10 2 General causes of errors 107 10 2 1 Power LED 107 10 3 Interface errors 108 10 3 1 BUS LED 108 10 4 Status indicators in the display of the AMS 348i 108 11 Type ov...

Page 7: ...Table of contents 4 AMS 348i 12 Maintenance 116 12 1 General maintenance information 116 12 2 Repairs servicing 116 12 3 Disassembling packing disposing 116 ...

Page 8: ...ote This symbol indicates text passages containing important information 1 2 Declaration of Conformity The AMS 348i absolute measuring optical laser measurement system was designed and manufactured in accordance with the applicable European directives and standards The AMS series is UL LISTED according to American and Canadian safety standards and fulfills the requirements of Underwriter Laborator...

Page 9: ... onto the receiving element of the laser measurement system The AMS 348i uses the propagation time of the light to calculate the distance to the reflector The high absolute measurement accuracy of the laser measurement system and the fast response time are designed for position control applications With its AMS 3xxi product series Leuze makes available a wide range of internationally rele vant int...

Page 10: ...n For UL applications use is only permitted in Class 2 circuits in accordance with the NEC National Electric Code 2 2 Foreseeable misuse Any use other than that defined under Intended use or which goes beyond that use is considered improper use CAUTION Observe intended use Only operate the device in accordance with its intended use The protection of personnel and the device cannot be guaranteed if...

Page 11: ...ctricians are able to perform work on electrical systems and independently detect possible dangers In Germany certified electricians must fulfill the requirements of accident prevention regu lations DGUV German Social Accident Insurance provision 3 e g electrician foreman In other countries there are respective regulations that must be observed 2 4 Exemption of liability Leuze electronic GmbH Co K...

Page 12: ...dures may lead to dangerous exposure to radiation Observe the applicable statutory and local laser protection regulations The device must not be tampered with and must not be changed in any way There are no user serviceable parts inside the device Repairs must only be performed by Leuze electronic GmbH Co KG NOTE Affix laser information and warning signs Laser information and warning signs are att...

Page 13: ...Safety 10 AMS 348i Leuze electronic GmbH Co KG Figure 2 1 Laser apertures laser warning signs A Laser aperture B Laser warning sign C Laser information sign with laser parameters A B C ...

Page 14: ...DANS LE FAISCEAU APPAREIL À LASER DE CLASSE 2 EN 60825 1 2014 Puissance max crête Durée d impulsion Longueur d onde RADIACIÓN LÁSER NO MIRAR FIJAMENTE AL HAZ PRODUCTO LÁSER DE CLASE 2 EN 60825 1 2014 Potencia máx peak Duración del impulso Longitud de onda RADIAÇÃO LASER NÃO OLHAR FIXAMENTE O FEIXE EQUIPAMENTO LASER CLASSE 2 EN 60825 1 2014 Potência máx peak Período de pulso Comprimento de onda LAS...

Page 15: ...ttention For error free position measurement there must be an unobstructed line of sight between the AMS 348i and the reflector 3 1 1 Mounting the device The laser is mounted using 4 screws M5 Alignment is performed using 2 adjustment screws Adjust so that the laser light spot is posi tioned at the center of the reflector The alignment is secured with the knurled nut and locked with the M5 nut Det...

Page 16: ...e The network address for PROFINET is assigned via the PROFINET Manager Standalone operation in PROFINET network During standalone operation of the AMS 348i the PROFINET network is connected to BUS IN BUS OUT requires no terminating resistor Network mode in PROFINET network In network mode the AMS 348i is connected to PROFINET via BUS IN Further PROFINET participants can be connected to the integr...

Page 17: ...erfaces Temperature drift 0 1mm K Ambient temperature sensitivity 1ppm K Air pressure sensitivity 0 3ppm hPa Traverse rate 10m s Electrical data Supply voltage Vin 2 18 30VDC Current consumption Without device heating 250mA 24VDC With device heating 500mA 24VDC Optical data Transmitter Laser diode red light Laser class 2 in acc with IEC 60825 1 2014 Wavelength 655nm Impulse duration 18µs Max outpu...

Page 18: ...s at 25 C 5 Mechanical electrical loading capacity Vibration Acc to EN 60068 2 6 Noise Acc to EN 60060 2 64 Shock Acc to EN 60068 2 27 EMC Acc to EN 61000 6 2 and EN 61000 6 4 6 1 Statistical error 1 sigma minimum switch on time 2min 2 For UL applications only for use in Class 2 circuits according to NEC 3 With screwed on M12 connectors or mounted caps 4 With devices with heating the switch on off...

Page 19: ...c GmbH Co KG 4 1 2 AMS 348i dimensioned drawing Figure 4 1 AMS 348i dimensioned drawing A M5 screw for alignment B Knurled nut with WAF4 hexagon socket and M5 nut for securing C Optical axis D Zero point of the distance to be measured A B D A C ...

Page 20: ...48i 200 200m operating range PROFINET interface 50113711 AMS 348i 300 300m operating range PROFINET interface 50113712 AMS 348i 40 H 40m operating range PROFINET interface integrated heating 50113713 AMS 348i 120 H 120m operating range PROFINET interface integrated heating 50113714 AMS 348i 200 H 200m operating range PROFINET interface integrated heating 50113715 AMS 348i 300 H 300m operating rang...

Page 21: ...any damage If damage is found notify the post office or shipping agent as well as the supplier Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indicated on the name plate Brief manual The name plate provides information as to what AMS 348i type your device is For specific information please refer to Chapter 11 2 Name plates Figure 5 ...

Page 22: ... Mounting the device The AMS 348i and the corresponding reflector are mounted on two mutually opposing plane parallel flat walls or system parts For error free position measurement there must be an unobstructed line of sight between the AMS 348i and the reflector Use M5 screws to fasten the laser measurement system Secure the screws with a lock washer to protect against loosening caused by vibrati...

Page 23: ...n aligning please ensure that the knurled nut and the lock nut B in Figure 5 2 are opened wide Attention To prevent the laser measurement system from moving out of alignment during continuous operation subsequently hand tighten the knurled nut and counterlock with the nut with WAF4 hexagon socket B in Figure 5 2 Knurled nut and nut must not be tightened until alignment has been completed Attention...

Page 24: ...48i 21 TNT 35 7 24V 5 2 1 Optional mounting bracket A mounting bracket for mounting the AMS 348i on a flat horizontal surface is available as an optional accessory Type designation MW OMS AMS 01 Part no 50107255 Figure 5 3 Optional mounting bracket A Laser beam ...

Page 25: ... distinguish between three different arrangements of AMS 348i and reflectors The AMS 348i are mounted stationary and in parallel on one plane Both reflectors move independently of one another at different distances to the AMS 348i Minimum parallel spacing X of the two laser light spots X 100mm max measurement distance in mm x 0 01 The AMS 348i are mounted stationary and in parallel on one plane Bo...

Page 26: ...spacing X 750mm Note Please note that when the AMS 348i are mounted in a mobile manner travel tolerances could cause the two laser light spots to move towards each other Take the travel tolerances of the vehicle into account when defining the parallel spacing of adjacent AMS 348i 5 2 3 Parallel mounting of AMS 348i and DDLS optical data transmission The optical data transceivers of the DDLS series...

Page 27: ...s screwed onto the mechanism of the US AMS 01 deflector unit The mirror can be mounted for three deflection directions 1 Upward beam deflection 2 Beam deflection to the left 3 Beam deflection to the right The deflector unit is mounted on plane parallel flat walls or system parts For error free posi tion measurement there must be an unobstructed line of sight between the AMS 348i and the deflection...

Page 28: ...nstallation and mounting Leuze electronic GmbH Co KG AMS 348i 25 TNT 35 7 24V 5 3 2 Dimensioned drawing of US AMS 01 deflector unit Figure 5 6 Dimensioned drawing of US AMS 01 deflector unit A Laser beam ...

Page 29: ... the AMS 348i are mounted separately Note When mounting make certain that the laser light spot of the AMS 348i is aligned with the center of the deflection mirror Figure 5 7 Photo and dimensioned drawing of the US 1 OMS deflector unit The laser light spot is aligned with the reflector as described in Chapter 5 2 A Mirror Height of the spring in non preloaded state ...

Page 30: ... recommendations on reflector size are given depending on the distance that is to be measured In each case the user must check whether the recommendation is suitable for the respective application 6 2 Description of the reflective tape The reflective tape consists of a white microprism based reflective material The microprisms are protected by a hard highly transparent protective layer Under certa...

Page 31: ... 5 C 25 C Temperature resistance affixed 40 C 80 C Bonding surface The bonding surface must be clean dry and free of grease Cutting tape Cut with a sharp tool always on the side with the prism structure Cleaning Do not use any abrasive agents A conventional household detergent can be used as a cleaning agent Rinse with clear water and dry the sur face Film storage Store in a cool and dry place Art...

Page 32: ...er plate Figure 6 1 Dimensioned drawing of reflectors Article Reflective tape mm Reflector plate mm xL yL XL YL L Reflective tape 200x200 M 200 200 250 250 214 Reflective tape 500x500 M 500 500 550 550 514 Reflective tape 914x914 M 914 914 964 964 928 Always align the TOP marking with the AMS connections Chapter 6 4 2 ...

Page 33: ...14x914 H Part no 50115020 50115021 50115022 Voltage supply 230VAC Power 100W 600W 1800W Current consumption 0 5A 3A 8A Length of supply line 2 m Size of reflective tape 200 x 200mm 500 x 500mm 914 x 914mm Outer dimensions of base material 250 x 250mm 550 x 550mm 964 x 964mm Weight 0 5kg 2 5kg 12kg Temperature control Controlled heating with the following switch on and switch off temperatures measu...

Page 34: ...flective tape mm Insulated carrier plate mm xL yL XL YL L Reflective tape 200x200 H 200 200 250 250 214 Reflective tape 500x500 H 500 500 550 550 514 Reflective tape 914x914 H 914 914 964 964 928 18 6 5 2 L 0 5 XL 1 TOP 6 2000 115 90 XL 1 yL 1 L 0 5 YL 1 Always align the TOP marking with the AMS connections Chapter 6 4 2 Connection hood Reflective tape Si cable 3 x 0 75mm ...

Page 35: ...ng of the AMS 348i the reflector size must accommodate any travel tolerances that may arise and the associated wandering of the light spot on the reflector Overview of reflector types Recommended reflector size Selected AMS 348i operating range in m Recommended reflector size H x W Type designation S self adhesive M Carrier plate H heating Part no AMS 348i 40 max 40m 200x200mm REF 4 A 150x1501 Ref...

Page 36: ...ure separation from the wall as well as to provide the necessary pitch for avoiding surface reflec tion For further information see Table 6 1 The reflector has a 2m long connection cable for supplying with 230VAC Connect the cable to the nearest power distribution point Observe the current consumptions listed in the tech nical data Attention Connection work must be carried out by a certified elect...

Page 37: ...eal are deflected to the left right or upwards Chapter 6 4 3 gives the correct pitch with respect to the reflector size and thus the length of the spacers Reflective tapes S and M Figure 6 3 Mounting the reflector Figure 6 4 Pitch of the reflector Pitch approx 1 Direct reflection due to the triple structure Deflected surface reflection due to the pitch of the reflective tape Pitch approx 1 Spacer ...

Page 38: ...4V Reflective tapes H Figure 6 5 Mounting of heated reflectors Figure 6 6 Pitch of the heated reflector Pitch approx 1 Deflected surface reflection due to the pitch of the reflective tape Direct reflection due to the triple structure Pitch approx 1 Spacer sleeves ...

Page 39: ...nnot be guar anteed if other reflectors are used Reflector type Pitch resulting from spacer sleeves 1 1 Spacer sleeves are included with reflective tape M and H Reflective tape 200x200 S Reflective tape 200x200 M 2 x 5mm Reflective tape 200x200 H 2 x 15mm 2 x 20mm Reflective tape 500x500 S Reflective tape 500x500 M 2 x 10mm Reflective tape 500x500 H 2 x 15mm 2 x 25mm Reflective tape 749x914 S 2 x ...

Page 40: ...ame plate The device may only be connected by a qualified electrician Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly If faults cannot be cleared the device should be switched off and protected against accidental use Attention For UL applications use is only permitted in Class 2 circuits in accordanc...

Page 41: ...pin assignment PWR 5 pin connector A coded Pin Name Comment 1 VIN Positive supply voltage 18 30VDC 2 I O 1 Switching input output 1 See also module 4 5 3 GNDIN Negative supply voltage 0VDC 4 I O 2 Switching input output 2 See also module 4 5 5 FE Functional earth Thread FE Functional earth housing PWR I O 2 I O 1 3 2 1 4 5 GND VIN FE M12 connector A coded BUS IN 4 pin socket D coded Pin Name Comme...

Page 42: ... Name Comment 1 TD Transmit Data 2 RD Receive Data 3 TD Transmit Data 4 RD Receive Data Thread FE Functional earth housing BUS OUT TD 1 2 3 4 RD RD TD M12 socket D coded Service 5 pin socket A coded Pin Name Comment 1 NC Not assigned 2 RS232 TX Transmission line RS 232 service data 3 GND Voltage supply 0VDC 4 RS232 RX Receiving line RS 232 service data 5 NC Not used Thread FE Functional earth hous...

Page 43: ...e is for illustration purposes only and does not correspond to the AMS 348i with respect to specified bus interface info 8 2 Status indicators and operation 8 2 1 Indicators in the display Status and warning messages in the display IO1 Input 1 or output 1 active Function depending on configuration IO2 Input 2 or output 2 active Function depending on configuration Status indicator Bar graph LED Bus...

Page 44: ...threshold The distance value remains valid and is output at the interfaces If no bar graph is available the PLB status information appears at the same time The measurement value is assessed as implausible Depending on the configuration either zero or the last valid measurement value is output at the interfaces Interface info LNK0 and LNK1 in the display indicate an existing Ethernet connection for...

Page 45: ... Parameter download running Boot process running Green continuous light Power LED green AMS 348i OK Measurement value output Self test successfully finished Device monitoring active Red flashing Power LED flashes red Device OK but warning message ATT TMP LSR set in display Light beam interruption Plausibility error PLB Red continuous light Power LED red No measurement value output for details see ...

Page 46: ...D flashes green Initialization of the AMS 348i establishing commu nication Green continuous light BUS LED green Network mode ok Connection and communication to Controller PLC established data exchange Flashing red BUS LED flashes red Bus error communication error Parameterization or configuration failed parameter failure IO error No data exchange Red continuous light BUS LED red Bus error network ...

Page 47: ...display Flashing orange LINK LED flashes orange ACT0 ACT1 Data is exchanged with the connected participants 8 2 3 Control buttons Up Navigate upward sideways Down Navigate downward sideways ESC Exit menu item ENTER Confirm enter value change menu levels Navigating within the menus The menus within a level are selected with the up down buttons The selected menu item is activated with the enter butt...

Page 48: ...Menu description 8 3 1 The main menus After voltage has been applied to the laser device information is displayed for several seconds The display then shows the measurement window with all status information 100 0123456789 save Default Unit 126 Delete character Enter digit Save o OFF ON Default Unit OFF AMS 348i 120 Leuze electronic GmbH Co KG SW V 1 3 0 HW 1 SN Device information main menu This m...

Page 49: ...the PROFINET Controller PLC Changes made via the display are overwritten Device settings for operating the AMS 348i on the PROFINET are managed and configured exclusively by the PROFINET controller PLC IO1 LSR PLB LNK0 IO2 TMP ATT LNK1 ERR 87 000m Status and measurement data main menu Display of status warning and error messages Status overview of the switching inputs outputs Bar graph for the rec...

Page 50: ...bling is activated the AMS 348i is dis connected from the PROFINET OFF Password Activate password ON OFF To enter a password parameter enable must be activated If a password is assigned changes to the AMS 348i can only be made after the password is entered The master password 2301 overrides the individually set password OFF Password entry For setting a four digit numerical password Parameters to d...

Page 51: ...ed Position resolution and is entered in mm or inch 100 The offset value is effective immediately after entry If the preset value is activated this has priority over the offset Pre set and offset are not offset against each other 0 mm Preset The preset value is accepted by means of teach pulse The teach pulse can be applied to a hardware input of the M12 PWR connector The hardware input must be ap...

Page 52: ...itching output Function Pos limit value 1 Pos limit value 2 Velocity Intensity ATT Temp TMP Laser LSR Plausibility PLB Hardware ERR The individual functions are ORed on the selected switching output Intensity ATT Temp TMP Laser LSR Activa tion Low active High active Low active Limit values Upper pos limit 1 Activa tion ON OFF OFF Limit value input Value input in mm or inch 100 0 Lower pos limit 1 ...

Page 53: ...form on the optics in the extended switch on switch off range This parameter is available as standard but functions only for devices with integrated heating AMS 348i H Standard Display illumi nation 10 minutes ON Display illumination is switched off after 10 minutes or if the parameter is set to ON illumination is always on 10min Display contrast Weak Medium Strong The display contrast may change ...

Page 54: ... 348i on the PROFINET the language configured in the GSD file is used in the display To change the language no password needs to be entered nor must parameter enable be active The display language is a passive operational control and is therefore not a function parameter per se 8 3 4 Service menu A detailed description of the individual functions can be found in Chapter 10 Language selection o Deu...

Page 55: ...is retained In the main menu press the enter button to enter the Parameter menu Parameter Parameter handling PROFINET Position value I O Other Use the buttons to select the Param eter handling menu item Press the enter button to enter the Parameter handling menu Parameter handling o Parameter enable o Password Parameters to default In the Parameter handling menu use the buttons to select the Param...

Page 56: ...roller Parameters set via the display when operating the AMS 348i on the PROFINET are over written by the parameters set in the GSD modules For GSD modules which are not actively used on the PROFINET the default settings of the AMS apply see Overview of the GSD modules on page 69 Thus the PROFINET presets values to all parameters Note If a password was stored parameter enable is not possible until...

Page 57: ... Configuration 9 2 Identification Maintenance functions The AMS 348i supports the base record I M0 Table 9 1 Base record I M0 Contents Index Data type Description Value Header 0 10 bytes Manufacturer specific MANUFACTURER_ID 10 UNSIGNED16 Leuze manufacturer ID 338 ORDER_ID 12 ASCII string 20 bytes Leuze order no SERIAL_NUMBER 32 ASCII string 16 bytes Unique device serial num ber Device depen dent ...

Page 58: ... of the AMS 348i with integrated switch functionality offers the option of connecting multiple laser measurement systems of type AMS 348i to one another without direct connection to a switch In addition to the classic star topology a linear topology is thus also possible Figure 9 2 PROFINET in a linear topology The maximum length of a segment from the host to the furthest participant is limited to...

Page 59: ...ces in a linear topology are connected with the KSS ET M12 4A M12 4A P7 cable see Table 11 4 5 Accessories Ready made cables for PROFINET on page 114 For unavailable cable lengths you can configure your cables yourself For this purpose Leuze offers a D coded M12 round connector for BUS IN and BUS OUT see Table 11 4 3 Accessories M12 connector on page 112 9 6 PROFINET Cable lengths and shielding Ob...

Page 60: ...o the switch via which it can communicate with the host All other AMS 348i can be connected in series to the first AMS 348i see Figure 9 2 For the connection of two AMS 348i the KSS ET M12 4A M12 4A P7 ready made cables are preferred see Table 11 4 5 Accessories Ready made cables for PROFI NET on page 114 If you use ready made cables note the following M12 socket D coded M12 socket D coded BUS IN ...

Page 61: ...el The data exchange with the devices is mainly cyclical For the configuration operation monitoring and alarm handling however acyclic communication services are also used Depending on the communication requirements PROFINET offers suitable protocols and transfer methods Real Time communication RT via prioritized Ethernet frames for Cyclical process data I O data stored in the I O area of the cont...

Page 62: ...l commissioning Before commissioning familiarize yourself with the operation and configuration of the AMS 348i Before connecting the supply voltage recheck all connections and ensure that they have been properly made Figure 9 1 Connections of the AMS 348i Check the applied voltage It must be in the range between 18V 30 V DC Connecting the functional earth FE Ensure that the functional earth FE is ...

Page 63: ... the spec ified initial value generally ZERO Note For output data with status IOPS Bad the downstream functions are switched to a safe state For example an activated device or an output is deactivated This is the case for ex ample if the control is switched to the STOP mode In the event of a connection interruption the device behaves in the same way The outputs are deactivated during device start ...

Page 64: ...1 Preparation of the control system S7 PLC 2 Installation of the GSD file 3 Hardware configuration of the S7 PLC 4 Transfer of the PROFINET configuration to the IO Controller S7 PLC 5 Device naming Configuration of the device name Device naming Assigning the device names to the configured IO devices see figure 9 5 Assignment of MAC address IP address individual device name see figure 9 12 6 Check ...

Page 65: ...rol system S7 PLC The first step involves the assignment of an IP address to the IO Controller PLC S7 and the preparation of the control for consistent data transmission Note If an S7 control is used you need to ensure that Simatic Manager Version 5 4 service pack 5 V5 4 SP5 or higher is used ...

Page 66: ...term GSD stands for the textual description of a PROFINET device model For the description of the more complex PROFINET device model the XML based GSDML Generic Station Description Markup Language was introduced In the following the terms GSD or GSD file always refer to the GSDML based format The GSDML file can support an arbitrary number of languages in one file Every GSDML file contains a versio...

Page 67: ...e control and status bits If parameters are changed e g in the project tool these changes are stored on the PLC side in the project not in the GSD file The GSD file is a certified and integral part of the device and must not be changed manually The file is not changed by the system either The functionality of the AMS 348i is defined via GSD parameter sets The parameters and their functions are str...

Page 68: ... the participant opens the properties window Here you can assign a unique device name that exists only once in the network If desired an IP address can be assigned manually not mandatory As the assignment of the device name takes place in offline mode unique assignment must take place between the MAC ID of the installed device and the device name assigned in offline mode during the further course ...

Page 69: ...ler S7 PLC the PLC automatically carries out the following activities Check of device names Assignment of the IP addresses that were configured in the HW Config to the IO devices Establishment of a connection between the IO Controller and configured IO devices Cyclical data exchange Note Participants without assigned device names cannot yet be addressed at this point in time ...

Page 70: ...name plate Note This figure is for illustration only and does not correspond in all details to the AMS 348i The MAC ID in particular must be read separately from each individual device The MAC ID is also shown in the display of the AMS 348i Address Link Label The Address Link Label is an additional stick on label that is affixed to the device Figure 9 9 Example of an Address Link Label the device ...

Page 71: ...lso listed on the name plate of the device If multiple devices are commissioned in a system the MAC address of each installed device must be correctly assigned e g during programming of the control Remove the Address Link Label from the device If necessary add the IP address and the device name to the Address Link Label Affix the Address Link Label in the documents e g in the installation diagram ...

Page 72: ...PROFINET interface Leuze electronic GmbH Co KG AMS 348i 69 TNT 35 7 24V Figure 9 10 Scan the PROFINET network for connected devices MAC addresses ...

Page 73: ...e The mounting location of the partic ipant in the system can then be uniquely assigned to the MAC ID The marked MAC ID waves During flashing waving the Power LED and BUS LED of the AMS 348i flash orange The found MAC ID is linked to the device name assigned in the hardware configurator Please be sure to pay attention that the names are the same and that the installed device is correctly assigned ...

Page 74: ...G AMS 348i 71 TNT 35 7 24V Figure 9 12 Linking of the device name to the MAC ID of the participant The same configuration mask can be used if necessary to manually assign an IP address Alternatively the IP address can be assigned via a DHCP server ...

Page 75: ...ile with a user specific configu ration tool such as the Siemens Simatic Manager The exchange of data and the configuration of parameters is organized by means of the GSD file All the parameters of the AMS 348i are preset default values These can be altered depending on the application The user activates only the modules from the GSD file whose parameters should be changed or whose input output da...

Page 76: ...erview of the GSD modules Module Module name Module contents P Parameter O Output I Input M1 Page 76 Position value I Position value P Sign P Unit P Resolution P Count direction P Offset M2 Page 78 Static preset P Preset value O Preset teach O Reset preset M3 Page 79 Dynamic preset O Preset value O Preset teach O Reset preset M4 Page 80 I O 1 P Definition whether output or input P Level edge input...

Page 77: ...rection dependent yes no P Velocity limit value 2 P Hysteresis of velocity limit value P Start of velocity monitoring range P End of velocity monitoring range M13 Page 96 Velocity Limit value 3 P Monitoring for over under values P Monitoring direction dependent yes no P Velocity limit value 3 P Hysteresis of velocity limit value P Start of velocity monitoring range P End of velocity monitoring ran...

Page 78: ...to the described parameter It is essential to observe these cross refer ences during configuration The individual modules are numbered from 1 20 The parameters and input output data within a module are labeled from Example The Preset parameter in module 2 becomes active only when the preset teach occurs via module 2 4 or 5 M18 Page 102 Other P Display language selection P Display illumination P Di...

Page 79: ...o s complement 1 Sign magnitude 0 Unit Selection of the unit 1 The parameter applies to all val ues with units The parameter applies to all interfaces 0 1 Bit 0 Metric 1 Inch in 0 Resolution Resolution of the position value Affects only the PROFINET out put The resolution has no effect on Static preset Dynamic preset Offset 0 2 0 4 Bit 001 1 0 001 010 2 0 01 011 3 0 1 100 4 1 101 5 10 110 6 Free r...

Page 80: ...e parameter applies to all inter faces Attention If the preset is activated it has priority over the offset Preset and offset are not offset against each other The resolution of the offset value is independent of the resolution selected in module 1 The entered offset applies imme diately without any further release 1 4 sign 32 bit 999999 999999 0 mm in 100 Parameter length 6 bytes 1 See following ...

Page 81: ...t the intended position Parameter Input data None Output data Parameter Description Rel addr Data type Value Default Unit CR to module Metr Inch Preset Preset value The value is accepted during a corresponding teach event see Output data The resolution of the preset value is independent of the resolution selected in module 1 0 sign 32 bit 999999 999999 0 mm in 100 2b 4d 5d Parameter length 4 bytes...

Page 82: ...ts without intervening in the static parameter structure Parameter None Input data None Output data Output data Description Rel addr Data type Value Default Unit CR to module Metr Inch Preset teach Read in the preset value 0 0 Bit 0 1 Preset teach 4d 5d Preset reset Preset value is deactivated Output value measurement value offset 0 1 Bit 0 1 Preset reset 4d 5d Preset The value is accepted during ...

Page 83: ...activation of the output The individual functions are OR linked to one another 4a Position limit value 1 If the position value is outside of configured limit range 1 the out put is set 1 0 Bit 0 OFF 1 ON 0 Position limit value 2 If the position value is outside of configured limit range 2 the out put is set 1 1 Bit 0 OFF 1 ON 0 Velocity limit value If the velocity value is outside of the configure...

Page 84: ...the laser diode is not switched off while traveling around curves Measurement distance 100m t 5sec measurement distance 200m t 10sec Input data Output data Output Hardware ERR If a hardware error is diagnosed the output is set 1 7 Bit 0 OFF 1 ON 1 4a Pseudodynamic output If bit 0 0 is set in the output data the output is set 2 0 Bit 0 OFF 1 ON 0 Input Preset The HW input is used as the pre set tea...

Page 85: ...ta type Value Default Unit CR to module Metr Inch State The output can be activated deac tivated with this bit The corre sponding release is performed in module 4 output parameter bit 2 0 0 0 Bit 0 Output not active at signal level 1 Output active at sig nal level 4c Output data length 1 byte f ...

Page 86: ...ggers activation of the output The individual functions are OR linked to one another 5a Position limit value 1 If the position value is outside of configured limit range 1 the out put is set 1 0 Bit 0 OFF 1 ON 0 Position limit value 2 If the position value is outside of configured limit range 2 the out put is set 1 1 Bit 0 OFF 1 ON 0 Velocity limit value If the velocity value is outside of the con...

Page 87: ...er diode is not switched off while traveling around curves Measurement distance 100m t 5sec measurement distance 200m t 10sec Input data Output data Output Hardware ERR If a hardware error is diagnosed the output is set 1 7 Bit 0 OFF 1 ON 0 5a Pseudodynamic output If bit 0 0 is set in the output data the output is set 2 1 Bit 0 OFF 1 ON 0 Input Preset The HW input is used as the pre set teach inpu...

Page 88: ...addr Data type Value Default Unit CR to module Metr Inch State The output can be activated deac tivated with this bit The corre sponding release is performed in module 5 output parameter bit 2 1 0 0 Bit 0 Output not active at signal level 1 Output active at sig nal level 5c Output data length 1 byte f ...

Page 89: ...ATT If the intensity of the received sig nal is less than the warning threshold the status bit is set 1 4 Bit 0 OK 1 Warning Tempera ture TMP If the internal device temperature exceeds or drops below the set limit value the status bit is set 1 5 Bit 0 OK 1 Temperature above below limit Laser LSR Laser prefailure message 1 6 Bit 0 OK 1 Laser warning Plausibility PLB If implausible measurement val u...

Page 90: ...2 0 6 Bit 0 OK 1 Value less than limit Upper posi tion limit value 2 Signals that the value is greater than upper limit value 2 0 7 Bit 0 OK 1 Value greater than limit Input data length 2 byte l m Output data Description Rel addr Data type Value Default Unit CR to module Metr Inch Laser Actuation of the laser 0 0 Bit 0 Laser ON 1 Laser OFF Output data length 2 bytes n ...

Page 91: ...f the measured value is outside the configured range the corresponding bit is set in module 6 or if configured an output is set Parameter Input data None Output data None Parameter Description Rel addr Data type Value Default Unit CR to module Metr Inch Lower pos limit 1 Specifies the lower position limit 0 3 sign 32 bit 999999 999999 0 mm in 100 Upper pos limit 1 Specifies the upper position limi...

Page 92: ...imit If the measured value is outside the configured range the corresponding bit is set in module 6 or if configured an output is set Parameter Input data None Output data None Parameter Description Rel addr Data type Value Default Unit CR to module Metr Inch Lower pos limit 2 Specifies the lower position limit 0 3 sign 32 bit 999999 999999 0 mm in 100 Upper pos limit 2 Specifies the upper positio...

Page 93: ...diately in the event of an error or if it is suppressed for the configured position sup pression time 0 2 Bit 0 OFF 1 ON 1 Error delay position Specifies in the event of an error whether the position value imme diately outputs the value of the Position value in the case of fail ure parameter or outputs the last valid position value for the duration of the configured error delay time 0 3 Bit 0 OFF ...

Page 94: ... last valid velocity for the duration of the configured error delay time 3 3 Bit 0 OFF 1 ON 1 Error delay time velocity Errors which occur are sup pressed for the configured time If no valid velocity value can be ascertained during the config ured time the last valid velocity value is output If the error per sists after the time elapses the value stored in the Velocity in the case of failure param...

Page 95: ...onfigured in module 1 the velocity sign is reversed Measurement value preparation averages all velocity values calculated during the selected period averaging to yield a velocity output value Parameter Input data Output data None Parameter Description Rel addr Data type Value Default Unit CR to module Metr Inch Velocity resolution The parameter specifies the reso lution for the velocity value 0 0 ...

Page 96: ... opposite direction If the check is independent of direction the order of range start and range end is irrelevant Depending on the selected switching type if the value is above or below the defined limits the limit value status in module 16 is set and if configured the output is appropriately set via module 4 or 5 Note The explanations given above on the Range start and Range end parameters apply ...

Page 97: ...e Limit value 1 range start The velocity limit value is moni tored beginning at this position 5 8 sign 32 bit 999999 999999 0 mm in 100 Limit value 1 range end The velocity limit value is moni tored up to this position 9 12 sign 32 bit 999999 999999 0 mm in 100 Parameter length 13 bytes e f ...

Page 98: ...pe Condition for the Velocity limit value 2 signal which applies to the output module 4 5 and the status bit module 16 0 0 Bit 0 Value greater than limit 1 Value less than limit 0 Direction selection Selection of the direction depen dent or direction independent limit value check 0 1 Bit 0 Direction indepen dent 1 Direction dependent 0 Velocity limit value 2 Limit value is compared to the current ...

Page 99: ...n for the Velocity limit value 3 signal which applies to the output module 4 5 and the status bit module 16 0 0 Bit 0 Value greater than limit 1 Value less than limit 0 Ó Direction selection Selection of the direction depen dent or direction independent limit value check 0 1 Bit 0 Direction indepen dent 1 Direction dependent 0 Ó Velocitylimit value 3 Limit value is compared to the current velocity...

Page 100: ...pe Condition for the Velocity limit value 4 signal which applies to the output module 4 5 and the status bit module 16 0 0 Bit 0 Value greater than limit 1 Value less than limit 0 Direction selection Selection of the direction depen dent or direction independent limit value check 0 1 Bit 0 Direction indepen dent 1 Direction dependent 0 Velocity limit value 4 Limit value is compared to the current ...

Page 101: ...ons Note Further explanations on the Range start and Range end parameters see chapter 9 9 3 11 Module 11 Static velocity limit value 1 Parameter None Input data None Output data Output data Description Rel addr Data type Value Default Unit CR to module Metr Inch Limit value control Controls internal processing of the transferred dynamic limit value parameters 0 0 Bit 0 Do not process 1 Process par...

Page 102: ...ange start The velocity limit value is moni tored beginning at this position 5 8 sign 32 bit 999999 999999 0 mm in 100 Limit value range end The velocity limit value is moni tored up to this position 9 12 sign 32 bit 999999 999999 0 mm in 100 Output data length 13 bytes consistently f g ...

Page 103: ...irection 1 Negative direction Velocitylimit value status 1 Signals that limit value 1 has been exceeded 1 3 Bit 0 Limit value maintained 1 Limit value violated 11c Velocitylimit value status 2 Signals that limit value 2 has been exceeded 1 4 Bit 0 Limit value maintained 1 Limit value violated 12c Velocitylimit value status 3 Signals that limit value 3 has been exceeded 1 5 Bit 0 Limit value mainta...

Page 104: ...t value 3 Signals whether the current velocity is compared with this limit value 0 5 Bit 0 Comparison not active 1 Comparison active Velocity comparison Limit value 4 Signals whether the current velocity is compared with this limit value 0 6 Bit 0 Comparison not active 1 Comparison active Dynamic velocity comparison Signals whether the current velocity is compared with this limit value 0 7 Bit 0 C...

Page 105: ... setting of the display The contrast changes under extreme ambient temperatures and can be adjusted with this parameter 0 4 0 5 Bit 000 0 Weak 001 1 Medium 010 2 Strong 1 Password protection Password protection on off 0 7 Bit 0 OFF 1 ON 0 Password Specifies the password Password protection must be on 1 2 unsign 16 bit 0000 9999 0000 Heating control Defines a switch on switch off range for the heat...

Page 106: ... module allows the output measurement values for position and velocity to be freely scaled The parameters apply to all inter faces for which the free resolu tion resolution has been selected The internal measure ment value is multiplied by the set value based on mm 1000 Example Value 3000 means that in the event of a change in the measurement value by 3 mm the position value in the binary code cha...

Page 107: ... option to report malfunctioning or status changes in a field device to a plant control is to enter low priority diagnostic or status messages into the diagnostic buffer only instead of actively reporting them to the primary control This option can also be used for preventive maintenance or for low priority warnings for example The AMS 348i uses the event related diagnostics for high priority even...

Page 108: ...atus messages The status messages are written in a ring memory with 25 positions The ring memory is orga nized according to the FIFO principle No separate activation is necessary for storing the status messages Power OFF clears the ring memory Basic representation of the status messages n Type No 1 Meaning n memory position in the ring memory Type type of message I info W warning E error F severe ...

Page 109: ...tivates the diagnostics function and clears the contents of the recordings The recorded diagnostic data is displayed in 2 fields In the upper half of the display status messages of the AMS and the bar graph are displayed The lower half contains information used for Leuze internal evaluation Use the up down buttons to scroll in the bottom half between various displays The contents of the scrollable...

Page 110: ... status as LNK0 and LNK1 in the display Flashing orange LINK LED flashes orange ACT0 ACT1 Data is exchanged with the connected participants 10 2 1 Power LED See also Chapter 8 2 2 ACT0 LNK0 LNK1 ACT1 LINK LED for BUS IN LINK LED for BUS OUT Error Possible error cause Measure PWR LED OFF No supply voltage connected Check supply voltage Hardware error Send in device PWR LED flashes red Light beam in...

Page 111: ...ong device name set Check configuration in particular with respect to address assignment device names IP address MAC ID Incorrect configuration Check configuration in particular with respect to address assignment device names IP address MAC ID Send device to customer service Sporadic network errors Check wiring for proper contacting Check wiring Check in particular the shield of the wir ing Check ...

Page 112: ...ective film on reflector Remove protective film from reflector TMP operating temperature outside of specifica tion Ambient temperatures outside specified range In case of low temperatures remedy may be an AMS with heating If temperatures are too high provide cool ing or change mounting location LSR Laser diode warning Laser diode prefailure message Send in device at next possible opportunity to ha...

Page 113: ...ort together with a description For this purpose please register the merchandise concerned Simply register return of the merchandise on our website www leuze com under Contact Support Repair Service Returns To ensure quick and easy processing of your request we will send you a returns order with the returns address in digital form Note Please use Chapter 10 as a master copy should servicing be req...

Page 114: ... EtherNet IP 84 Interbus AMS Absolute Measurement System Type designation Description Part no AMS 348i 40 40m operating range PROFINET interface 50113709 AMS 348i 120 120m operating range PROFINET interface 50113710 AMS 348i 200 200m operating range PROFINET interface 50113711 AMS 348i 300 300m operating range PROFINET interface 50113712 AMS 348i 40 H 40m operating range PROFINET interface integra...

Page 115: ...ive tape 500x500mm affixed to carrier plate 50104365 Reflective tape 914x914 M Reflective tape 914x914mm affixed to carrier plate 50104366 Reflective tape 200x200 H Reflective tape 200 x 200mm heated 50115020 Reflective tape 500x500 H Reflective tape 500 x 500mm heated 50115021 Reflective tape 914x914 H Reflective tape 914 x 914mm heated 50115022 Table 11 2 Overview of reflector types Type designa...

Page 116: ...A M12 connector A coded socket Power PWR 50020501 Table 11 5 Accessories M12 connector PWR connection cable 5 pin socket A coded Pin Name Core color 1 VIN Brown 2 I O 1 White 3 GND Blue 4 I O 2 Black 5 FE Gray Thread FE Bare Operating temperature range In idle state 30 C 70 C In motion 5 C 70 C Material Sheathing PVC Bending radius 50mm Type designation Description Part no KD U M12 5A V1 050 M12 s...

Page 117: ...Accessories PROFINET connection cable M12 RJ45 Cable designation KSS ET M12 4A RJ45 A P7 Note regarding connection of the PROFINET interface The entire interconnection cable must be shielded The shielding connection must be at the same potential at both ends of the data line This serves to prevent potential equalization currents over the shield and possible interference coupling through compensati...

Page 118: ... length 10m 50135075 KS ET M12 4A P7 150 Cable length 15m 50135076 KS ET M12 4A P7 300 Cable length 30m 50135077 M12 plug for BUS IN to RJ 45 plug KSS ET M12 4A RJ45 A P7 020 Cable length 2m cable 1 1 not crossed 50135080 KSS ET M12 4A RJ45 A P7 050 Cable length 5m cable 1 1 not crossed 50135081 KSS ET M12 4A RJ45 A P7 100 Cable length 10m cable 1 1 not crossed 50135082 KSS ET M12 4A RJ45 A P7 150...

Page 119: ...or changes on the device except where expressly described in this operating man ual is not authorized The device must not be opened Failure to comply will render the guarantee void Warranted features cannot be guaranteed after the device has been opened Repairs to the device must only be carried out by the manufacturer Contact your Leuze distributor or service organization should repairs be requir...

Page 120: ...d drawing 26 Deflector unit US AMS 01 Dimensioned drawing 25 Description of functions 6 Device naming 67 68 Diagnosis 104 Dimensioned drawing of AMS 3xxi 16 Direction selection 93 95 Display 40 Contrast 102 Illumination 102 103 Dynamic speed comparison 101 Dynamicspeed limit value status 100 E Electrical connection 37 Safety notices 37 ERR 86 Error case 90 Error delay position 90 Error delay speed...

Page 121: ...us 100 N Name plates 18 Network mode 13 O Offset 77 Operating principle 12 Operating range 111 Operating temperature 15 Operation 40 52 Output 80 81 Output time 14 Overview of reflector types 112 P Package contents 18 Parallel mounting 22 Parameter enable 52 53 Parameter menu I O 48 Other 50 Parameter handling 47 Position value 48 PROFINET 47 Password 102 Plausibility 86 Plausibility error 41 PLB ...

Page 122: ...tus 1 100 Speed limit value status 2 100 Speed limit value status 3 100 Speed limit value status 4 100 Speed measurement error 100 Speed resolution 92 Stand alone operation 13 State related diagnosis 104 Status 73 86 Status and measurement data main menu 46 Status and warning messages 40 Status indicator 40 ATT 109 ERR 109 PLB 108 TMP 109 Status indicator LSR 109 Status indicators 42 Status indica...

Page 123: ...Output Page 48 Switching input Function No function teach preset laser ON OFF Activation Low active High active Switching output Function Pos limit value 1 Pos limit value 2 Velocity Intensity ATT Temp TMP Laser LSR Plausibility PLB Hardware ERR Activation Low active High active I O 2 Port configuration Input Output Switching input Function No function teach preset laser ON OFF Activation Low acti...

Page 124: ...dium Strong Service RS232 Baud rate 57 6kbit s 115 2kbit s Format 8 e 1 8 n 1 Language selection Deutsch English Español Français Italiano Page 51 Service Status messages Number of readings reading gates reading rate non reading rate etc Page 51 Diagnosis Only for use by Leuze personnel for service purposes Expanded diagnosis Only for use by Leuze personnel for service purposes ...

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