background image

WARNINGS

Failure to adhere to these recommendations may result in 

potential hazards from improper operation, including prop-

erty damage and bodily injury.

 

  Keep children away. Be sure children are kept a safe distance from the trailer operating area.

  Never ride on the trailer. Serious injury or death could occur.

  Whenever possible, park the trailer on a flat, level, paved surface and chock both tires to keep the trailer from 

accidently moving.

  When driving do not exceed the speed limit. Braking time can be considerably longer when a vehicle is tow-

ing a loaded trailer. Excess speed is a major cause of vehicle-trailer accidents. 

  Do not overload trailer. Overloading has adverse effects on handling, stopping, and on tires, and may cause 

property damage, serious personal injury, or death.

  Make sure the coupler is secured properly to the hitch ball. If not secured properly, the ball could come 

loose while the trailer is in motion, possibly causing property damage, serious personal injury, or death.

  Tighten wheel lug nuts. Failure to properly tighten wheel lug nuts and to check for proper tightness during 

travel my result in property damage or serious personal injury.

2" Ball 

Only - 

Not Included

Locking Handle 

(Position A)

Locking Handle 

(Position B)

2" 

Trailer 

Channel 

Adjustment Nut 

 Inspection, Maintenance, and Cleaning

All replacement parts, maintenance and repairs should be undertaken by certified and licensed technicians. The buyer 

assumes all risk and liability arising out of his or her repairs to the original product or replacement parts, or arising out of 

his or her installation of replacement parts.

  Once a year or every 6,000 miles, inspect the bearings for proper lubrication. Repack if necessary. Be sure to 

have a qualified technician re-pack the hub assembly and handle other maintenance items.

  To reduce friction between the coupler and hitch ball, apply a layer of heavy weight grease over the hitch ball. 

Lubrication of the coupler should be done periodically to stop corrosion and keep parts moving freely.

  When servicing, use only identical replacement parts. Only use accessories intended for use with this product. 

Approved accessories are available from Let’s Go Aero.

  Any modifications made to the trailer or parts of the trailer will void the trailer warranty and release Let’s Go Aero 

of any responsibility for damages, injuries, or accidents incurred.

 

Steps for Determining Correct Load Limit 

 

(1) Locate the statement “The weight of cargo should never exceed XXX kg or XXX lbs” on your vehicle’s placard.

 

(2) This figure equals the available amount of cargo and luggage load capacity.

 

(3) Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely  

 

      exceed the available cargo and luggage load capacity.

 

(4) The trailer’s empty weight is 420 lbs, combined with 1,500 lbs of payload is the 1,920 Gross  Vehicle Weight Rating.

Page 3 of 21

To Make Sure That the Trailer Ball is Completely 

Engaged in the Coupler Ball

Place coupler over the 2” trailer ball on your vehicle. Raise the locking handle 

to allow the coupler to drop fully onto the hitch ball. Press the locking handle 

down on the coupler to make sure the hitch ball is fitting snugly in the cou-

pler. There should be no play between the hitch ball and the coupler. If there 

is play, tighten the adjustment nut until no play is present. If the adjustment 

nut is too tight, the handle will not lock. 
To adjust coupler to ball, raise the locking lever, push up on the channel lock 

and turn nut to tighten or loosen the coupler. Proper adjustment is obtained 

when coupler is as tight as possible on the ball and locking lever can still be 

opened and closed.

Hitch

Coupler

*Torque set to 50-75 lbs.

Summary of Contents for LittleGiant Trailer TLK864

Page 1: ...for continued reference LittleGiant Trailer TLK864 7 Torsion based related models User Assembly and Operation Manual Visit our website at www LetsGoAero com For Assistance please call 1 877 464 2376...

Page 2: ...sively worn safety cable damaged tail lights side running lights wire harness loose lug nuts loose hitch connection and any other condition that may affect its safe operation Check your maintenance sc...

Page 3: ...k the hub assembly and handle other maintenance items To reduce friction between the coupler and hitch ball apply a layer of heavy weight grease over the hitch ball Lubrication of the coupler should b...

Page 4: ...operating properly connect the trailer plug to your vehicle Proceed to test each of the lights and power leads using your 12v light tester Bearing Inspection Replacement The bearings should be inspec...

Page 5: ...he units have been properly lubricated the following procedure should be used for reinstallation of the hubs 1 Place the lubricated unit onto the same spindle from which it was removed Make sure all o...

Page 6: ...ust be mounted with the torsion arm and spindle trailing to the rear of the axle beam As Load is Applied to the Trailer the Torsion Arm Moves to Absorb the Shock Wheels and Tires Wheel Selection Wheel...

Page 7: ...r the first 50 miles and again at 500 mile intervals Check periodically thereafter to ensure that the proper torque values are maintained Wheels and Tires Inspection and Maintenance Wheels should be v...

Page 8: ...le 3 Months 6 Months 12 Months Refer to Required Intervals or or or Page 1000 Miles 3000 Miles 6000 Miles Hub Drum Rotor Inspect for abnormal wear Bearings Sure Lube Replenish grease Bearing Lube in t...

Page 9: ...Marker Light O L Bend Bolt On Light Brackets P License Plate Triangular Plate Q 4 Flat Wire Lighting Harness with Four Flat Connector R End Gates S 5 16 Snap Pins T 1 1 2 Wide End Gate Support L Brac...

Page 10: ...Ring Lock Washers II Wire Pad Holder with Adhesive JJ 5 16 Spring Nuts KK 1 2 Spring Nuts LL 5 16 x 2 Bolts MM 1 2 x 1 Bolts NN Spring Nut Holder OO Safety Cable Washers PP 5 16 x 1 Bolts QQ Pin Nut...

Page 11: ...Step 2 AA 1 2 X 3 Bolt 4 AA 1 2 Flat Washers 8 CC 1 2 Nylon Lock Nuts 4 Step 3 Spring Nut L Bracket Hardware JJ 5 16 Spring Nut 2 KK 1 2 Spring Nut 2 MM 1 2 X 1 Bolt 2 JJ 1 2 Lock Washer 2 BB 1 2 Flat...

Page 12: ...ly Fit Final Tightening occurs at Step 9 Final Tightening of 5 16 bolts should be to 15 foot lbs of torque Final Tightening of 1 2 bolts should be to 30 foot lbs of torque 2 Attach Frame Tubes to Axle...

Page 13: ...this hardware for Assembly Fit Final tighten later Insert the 5 16 X 2 Bolts and 5 16 Lock Washers through the top of the Frame Tubes to hold the Spring Nuts in place Wiring Slide the driver and pass...

Page 14: ...r Flat Washers for Safety Cable area as noted below Attach the A Frame Coupler D to one of the A Frame tubes and install the Safety Cable in the front hole of the coupler Install two 1 2 X 3 Bolt two...

Page 15: ...at this stage if it is necessary 5 16 X 1 Bolts Stainless Steel Flat Washers SS Split Ring Washers X 5 16 X 2 Bolts DD with Washers Lock Nuts 5 16 X 4 Bolts EE with Washers Lock Nuts 8 Install Side Pa...

Page 16: ...the Frame Tube Once the 3 hole and 5 hole U Tubes are secure reinstall the 5 16 X 4 Bolts Washers and Lock Nuts EE in the same manner Important Make sure that the floor panels are square with U Tubes...

Page 17: ...rs Use the pre drilled holes in the center of the floor panels and at front and rear center of panel locations as a guide to engage and tighten the self drilling fasteners though the floor panels and...

Page 18: ...ches as shown Use the Snap Pins to check the alignment of the latches Once the latches are aligned properly tighten the hardware 15 Wiring Routing and Connections Make sure that the solid yellow lead...

Page 19: ...ube Then press the light onto the base Self Drilling Screws Crimps Front Side Marker Light Page 19 of 21 CONNECTOR Attach tail lights to tail light brackets NOTE Tail light with GREEN WIRE on the curb...

Page 20: ...ing the existing holes in the Light bracket mount the license plate using hardware provided in Step 19 as shown in the driver s side of the trailer Page 20 of 21 Attach each fender as shown using 4 ca...

Page 21: ...ged for parts and labor 3 If any of the components of your trailer are found to be faulty due to defective material or workmanship they will be repaired at no charge and returned with transportation c...

Reviews: