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Tools Needed

1/2” Socket Wrench

3/4” Socket Wrench

3/4” Box Wrench

1/2”Box Wrench

Lug Wrench

Phillips head and 3/8” Hex Nut Driver

#2 Phillips Screwdriver Bit

Wire Stripper

Drill for Self Drilling Screw

Description 

 

 

 

    Quantity

Step 12

(DD) 5/16” x 1-3/4” Bolt   

 

 

8

(UU) 1/4” Flat Washer   

 

 

16

(GG) 5/16” Lock Nut 

 

 

 

8

(XX) 1” Endgate Support Bracket  

 

4

Step 13 

(DD) 5/16” x 1-3/4” Bolt   

 

 

8

(UU) 1/4” Flat Washer   

 

 

8

(GG) 5/16” Lock Nut 

 

 

 

8

(YY) 2” Endgate Body Latch 

 

 

4

Foam Roll  

 

 

 

 

2

Step 14

(S) Snap Pin   

 

 

 

4

Step 15

Wire Harness (in Light Box) 

 

 

1

Nylon Zipties (in Light Box) 

 

 

6

Step 16

S/T/T Tail Lights Passenger Side  (in Light Box) 

1

S/T/T Tail Lights Driver Side (in Light Box)   

1

Light Bracket   

 

 

 

2

(DD) 5/16” x 1-3/4” Bolt   

 

 

4

(FF) 5/16” Flat Washer   

 

 

8

(GG) 5/16” Lock Nut 

 

 

 

4

Butt Connectors 

 

 

 

10

Step 17

Side Marker Light Assembly 

 

 

2

(Located in Light Box)

Step 18 

1” Spacer 

 

 

 

 

8

5/16- 18x2” Carriage Bolt 

 

 

8

5/16 Lock Nut   

 

 

 

8

5/16 Flat Washer 

 

 

 

8

Step 19 

10 X 3/4” Machine head screws   

 

2

(VV) 1” Washers 

 

 

 

4

Nylocks 

 

 

 

 

2

Step 2   

 

 

 

 

(AA) 1/2” X 3” Bolt 

 

 

 

 

4

(AA) 1/2” Flat Washers   

 

 

 

8

(CC) 1/2” Nylon Lock Nuts 

 

 

 

4

Step 3 
Spring Nut, L-Bracket, Hardware: 

  (JJ) 5/16” Spring Nut 

 

 

 

2

  (KK) 1/2” Spring Nut 

 

 

 

2

  (MM) 1/2” X 1” Bolt 

 

 

 

2

  (JJ) 1/2”Lock Washer 

 

 

 

2

  (BB) 1/2” Flat Washer 

 

 

 

2

  (LL) 5/16” X 2” Bolt 

 

 

 

2

  (FF) 5/16” Flat washer   

 

 

2

  (HH) 5/16”  Split ring lock washer   

 

2

  (OO) Endgate L-Bracket   

 

 

2

  (NN) Spring Nut Holder   

 

 

4

Step 4

 

(AA) 1/2” X 3” Bolt 

 

 

 

4

(CC) 1/2” Lock Nut 

 

 

 

4

(BB) 1/2” Flat Washer   

 

 

8

Step 5 

(WW) 1/2” X 3-1/2” Bolt   

 

 

2

(AA) 1/2” X 3”  Bolt 

 

 

 

2

(CC) 1/2” Lock Nut 

 

 

 

4

(BB) 1/2”  Flat Washer   

 

 

8

(E) Safety Cables 3/4” X 2” 

 

 

2

(PP)Safety Cable Washers (Big)   

 

2

Step 7

(EE) 5/16” X 4” Bolt 

 

 

 

12

(FF) 5/16” Flat Washer   

 

 

28

(GG) 5/16” Lock Nut 

 

 

 

14

(LL) 5/16” x 2” Bolt 

 

 

 

  2

Step 8 

    

  (QQ) 5/16” x 1” Bolt 

 

 

 

16

(FF) 5/16”  Flat Washer   

 

 

16 

 

(RR) Pin Nut   

 

 

 

16

(SS)  5/16” Internal Tooth lock washer 

 

16

    

(T) Endgate Support L-Bracket   

 

  2

Step 10

(W) Self Drilling Screw   

 

 

12

(VV) 1” Flat Washer 

 

 

 

12

(TT) Star Washer  

 

 

 

12

Step 11

(W) Self Drilling Screw   

 

 

22

(VV) 1” Flat Washer 

 

 

 

22

(TT) Star Washer 

 

 

 

22 

For ease of assembly, small hardware parts are kitted and marked by assembly step. Below is a description of parts and quantities:

(Extra hardware Provided for smaller fasteners and screws)

Description 

 

 

 

      Quantity 

Page 11 of 21

Summary of Contents for LittleGiant Trailer TLK864

Page 1: ...for continued reference LittleGiant Trailer TLK864 7 Torsion based related models User Assembly and Operation Manual Visit our website at www LetsGoAero com For Assistance please call 1 877 464 2376...

Page 2: ...sively worn safety cable damaged tail lights side running lights wire harness loose lug nuts loose hitch connection and any other condition that may affect its safe operation Check your maintenance sc...

Page 3: ...k the hub assembly and handle other maintenance items To reduce friction between the coupler and hitch ball apply a layer of heavy weight grease over the hitch ball Lubrication of the coupler should b...

Page 4: ...operating properly connect the trailer plug to your vehicle Proceed to test each of the lights and power leads using your 12v light tester Bearing Inspection Replacement The bearings should be inspec...

Page 5: ...he units have been properly lubricated the following procedure should be used for reinstallation of the hubs 1 Place the lubricated unit onto the same spindle from which it was removed Make sure all o...

Page 6: ...ust be mounted with the torsion arm and spindle trailing to the rear of the axle beam As Load is Applied to the Trailer the Torsion Arm Moves to Absorb the Shock Wheels and Tires Wheel Selection Wheel...

Page 7: ...r the first 50 miles and again at 500 mile intervals Check periodically thereafter to ensure that the proper torque values are maintained Wheels and Tires Inspection and Maintenance Wheels should be v...

Page 8: ...le 3 Months 6 Months 12 Months Refer to Required Intervals or or or Page 1000 Miles 3000 Miles 6000 Miles Hub Drum Rotor Inspect for abnormal wear Bearings Sure Lube Replenish grease Bearing Lube in t...

Page 9: ...Marker Light O L Bend Bolt On Light Brackets P License Plate Triangular Plate Q 4 Flat Wire Lighting Harness with Four Flat Connector R End Gates S 5 16 Snap Pins T 1 1 2 Wide End Gate Support L Brac...

Page 10: ...Ring Lock Washers II Wire Pad Holder with Adhesive JJ 5 16 Spring Nuts KK 1 2 Spring Nuts LL 5 16 x 2 Bolts MM 1 2 x 1 Bolts NN Spring Nut Holder OO Safety Cable Washers PP 5 16 x 1 Bolts QQ Pin Nut...

Page 11: ...Step 2 AA 1 2 X 3 Bolt 4 AA 1 2 Flat Washers 8 CC 1 2 Nylon Lock Nuts 4 Step 3 Spring Nut L Bracket Hardware JJ 5 16 Spring Nut 2 KK 1 2 Spring Nut 2 MM 1 2 X 1 Bolt 2 JJ 1 2 Lock Washer 2 BB 1 2 Flat...

Page 12: ...ly Fit Final Tightening occurs at Step 9 Final Tightening of 5 16 bolts should be to 15 foot lbs of torque Final Tightening of 1 2 bolts should be to 30 foot lbs of torque 2 Attach Frame Tubes to Axle...

Page 13: ...this hardware for Assembly Fit Final tighten later Insert the 5 16 X 2 Bolts and 5 16 Lock Washers through the top of the Frame Tubes to hold the Spring Nuts in place Wiring Slide the driver and pass...

Page 14: ...r Flat Washers for Safety Cable area as noted below Attach the A Frame Coupler D to one of the A Frame tubes and install the Safety Cable in the front hole of the coupler Install two 1 2 X 3 Bolt two...

Page 15: ...at this stage if it is necessary 5 16 X 1 Bolts Stainless Steel Flat Washers SS Split Ring Washers X 5 16 X 2 Bolts DD with Washers Lock Nuts 5 16 X 4 Bolts EE with Washers Lock Nuts 8 Install Side Pa...

Page 16: ...the Frame Tube Once the 3 hole and 5 hole U Tubes are secure reinstall the 5 16 X 4 Bolts Washers and Lock Nuts EE in the same manner Important Make sure that the floor panels are square with U Tubes...

Page 17: ...rs Use the pre drilled holes in the center of the floor panels and at front and rear center of panel locations as a guide to engage and tighten the self drilling fasteners though the floor panels and...

Page 18: ...ches as shown Use the Snap Pins to check the alignment of the latches Once the latches are aligned properly tighten the hardware 15 Wiring Routing and Connections Make sure that the solid yellow lead...

Page 19: ...ube Then press the light onto the base Self Drilling Screws Crimps Front Side Marker Light Page 19 of 21 CONNECTOR Attach tail lights to tail light brackets NOTE Tail light with GREEN WIRE on the curb...

Page 20: ...ing the existing holes in the Light bracket mount the license plate using hardware provided in Step 19 as shown in the driver s side of the trailer Page 20 of 21 Attach each fender as shown using 4 ca...

Page 21: ...ged for parts and labor 3 If any of the components of your trailer are found to be faulty due to defective material or workmanship they will be repaired at no charge and returned with transportation c...

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