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Operating Instructions

2

01806E

CAUTION:  USE ONLY ON CIRCUITS

PROVIDED WITH A MAXIMUM OF 15 AMP
BRANCH CIRCUIT PROTECTION IN
ACCORDANCE WITH THE NATIONAL ELEC-
TRICAL CODE ANSI/NFPA 70 AND ALL LOCAL
CODES AND ORDINANCES.  IMPROPER
CIRCUIT PROTECTION MAY RESULT IN A FIRE.

The use of an extension cord with the charger
should be avoided.  The use of an improper
extension cord could result in a risk of a fire or
electric shock.  If an extension cord must be used,
use a three-conductor, No. 14 AWG cord with
ground, properly wired, in good electrical condition
and keep it as short as possible.  Make sure that the
pins on the plug of the extension cord are the same
number, size, and shape as that of the plug on the
battery charger.  Locate all cords so that they will not
be stepped on, tripped over, or otherwise subjected
to damage or stress.

Do not operate this charger if it has received a sharp
blow, was dropped or otherwise damaged in any
manner; refer to a qualified service agent.

Provide adequate ventilation for the batteries and
charger.  The convection-cooled design requires an
unobstructed flow of cooling air for proper operation.
Keep all charger ventilation openings at least two
inches (2") (5cm) away from walls and other objects.
Do not allow clothing, blankets, or other material to
cover the charger.

WARNING:  CHARGERS CAN IGNITE

FLAMMABLE MATERIALS AND VAPORS.  DO
NOT USE CHARGER NEAR FUELS, GRAIN
DUST, SOLVENTS, OR OTHER FLAMMABLES.

WARNING:  TO REDUCE THE RISK OF AN

ELECTRIC SHOCK, KEEP THE CHARGER DRY.
DO NOT EXPOSE THE CHARGER TO RAIN,
POWER WASH DETERGENTS OR SPRAY.  FOR
STORAGE, KEEP CHARGER IN A BUILDING.

ATTENTION:  Ne pas exposer a la pluie.

GROUNDING INSTRUCTIONS

This battery charger must be grounded to reduce the
risk of electric shock.  This charger is equipped with
an electric cord having an equipment-grounding
conductor and a grounding type plug.  This plug
must be connected to an appropriate receptacle that
is properly installed and grounded in accordance
with the National Electrical Code and all local codes
and ordinances.

WARNING:  IMPROPER CONNECTION OF

THE EQUIPMENT-GROUNDING CONDUCTOR
CAN RESULT IN A RISK OF ELECTRIC SHOCK.

The conductor with insulation having an outer
surface that is green, with or without yellow stripe(s),
is the equipment-grounding conductor.  If repair or
replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding connector
to a live terminal.  Refer to a qualified service agent.

Battery chargers equipped with a grounding plug as
illustrated in Figure A are for use on a nominal 120-
volt circuit.  A temporary adapter, as illustrated in
Figures B and C, may be used to connect this plug
to a two-pole receptacle as shown in Figure C if a
properly grounded outlet is not available.  The
temporary adapter should be used only until a
qualified electrician can install a properly grounded
outlet.  The green-colored rigid ear or lug extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box.
Make sure that the charger is connected to a
receptacle having the same configuration as the
plug.

GROUNDING METHODS

NOTE: The use of the adapter shown in Figures B

and C is not permitted in Canada.

If a grounding type receptacle is not available, do
not use this charger until a qualified electrician
installs the proper outlet.

NORMAL OPERATION

The instructions printed on the charger are for
daily reference.

OUTPUT POLARITY:

RED

"+"

POS.

BLACK

"-"

NEG.

SENSE,

Blue

CAUTION:  USE CHARGER ONLY FOR

CHARGING 48-VOLT, 24-CELL, SERIES
CONNECTED WET LEAD-ACID SYSTEM WITH A
CAPACITY OF 140 TO 270 AMPERE-HOURS (20
HR. RATE).  OTHER TYPES OF BATTERIES MAY
BURST CAUSING PERSONAL INJURY AND
DAMAGE.

Summary of Contents for 20330-95

Page 1: ...resonant transformer design Supply voltage variation 10 from nominal 1 maximum battery charger voltage variation decreasing to at finish rate with constant electrolyte temperature No taps or rate controls to set Automatic decrease of charge rate for superior battery life through good equalization of cells and low water use rate Silicon diodes with inherent surge protection operated at a conservati...

Page 2: ...ock This charger is equipped with an electric cord having an equipment grounding conductor and a grounding type plug This plug must be connected to an appropriate receptacle that is properly installed and grounded in accordance with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTRIC SHOCK...

Page 3: ...arge rate will taper to less than 25 amperes within 30 minutes If the ammeter still reads more than 25 amperes after 30 minutes turn the charger off by disconnecting the power supply cord from its outlet CAUTION TO PREVENT BATTERY DAMAGE CHARGER OVERHEATING AND TRANSFORMER BURNOUT DO NOT ALLOW THE CHARGER TO OPERATE FOR MORE THAN 30 MINUTES WITH THE AMMETER READING IN EXCESS OF 25 AMPS THIS IS MIS...

Page 4: ...N CAUSE BODILY HARM DO NOT PUT WRENCHES OR OTHER METAL OBJECTS ACROSS THE BATTERY TERMINAL OR BATTERY TOP ARCING OR EXPLOSION OF THE BATTERY CAN RESULT 1 When installing new batteries be sure the polarity of each battery and overall battery pack is correct Due to the electrical characteristics of this charger it is possible to hook up one of the 6 volt batteries reverse polarity and not blow the f...

Page 5: ...efer to a qualified service agent for additional troubleshooting procedures 1 Charger does not turn on The DC plug must be disconnected and reconnected to start the charger after turn off Test for a live outlet by connecting a light or appliance to the same outlet 2 Charger fuse s blow The charger fuse assembly consists of a U shaped wire visible through a transparent cover and is mounted on the f...

Page 6: ...harger should be tested for a problem WIRING DIAGRAM PARTS LIST FOR LESTRONIC II CHARGER MODEL 20330 95 120 VAC 60 HZ PART NO QTY DESCRIPTION AM 128765 27991S 1 CASE ASSEMBLY MODEL 20330 AM 128769 29051S 1 TRANSFORMER ASSEMBLY 120 60 AM 128771 02390S 1 CAPACITOR 6 MFD 660 VAC 70C 600 VAC 90C AM 128767 16354S 1 HEATSINK ASSEMBLY W DIODES AM 128768 08776S 1 FUSE ASSEMBLY AM 128766 21461S 1 AMMETER 0...

Page 7: ...ory to the owner will be paid for by the owner All warranty work accomplished at the Lester factory will be completed with a reasonable time after receipt of defective items This warranty does not cover any semiconductor parts such as diodes which are vulnerable to electrical overloads beyond the control of Lester Warranty on parts not manufactured by Lester which include but are not limited to ti...

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