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Operating Instructions

3

01806E

ATTENTION:  Utiliser pour chargeur

uniquement les accumulateurs au plomb à
electrolyte liquide.  D'autres types d'accumu-
lateurs pourraient éclater et causer des
blessures ou domages.

DANGER:  RISK OF ELECTRIC SHOCK!  DO

NOT TOUCH UNINSULATED PORTIONS OF THE
OUTPUT CONNECTOR OR UNINSULATED
BATTERY TERMINALS.

DANGER:  Risque de chocks électriques.  Ne

pas toucher les parties non isolées du
connecteur de sorti ou les bornes non isolées de
l'accumulateur.

1.

With the charger DC output cord disconnected
from the batteries, connect the input plug to a
properly grounded 120 volt, 60 Hertz outlet with
the same number and size pins as the plug.

WARNING:  TO REDUCE THE RISK OF AN

ELECTRIC SHOCK, CONNECT ONLY TO A
PROPERLY GROUNDED SINGLE-PHASE (3-
WIRE) OUTLET.  REFER TO GROUNDING
INSTRUCTIONS.

2.

Connect the DC output plug to the battery
receptacle by grasping the plug body or handle
and pushing the plug straight into the receptacle.
The charger will turn on with an audible "click"
after a short delay if all circuits and battery
voltage test good.  The transformer will "hum"
and the ammeter will indicate initial charge rate.

WARNING:  DO NOT DISCONNECT THE DC

OUTPUT CORD FROM THE BATTERY
RECEPTACLE WHEN THE CHARGER IS ON.
THE RESULTING ARCING AND BURNING WILL
DAMAGE THE CONDUCTORS AND COULD
CAUSE THE BATTERIES TO EXPLODE.
DISCONNECT THE AC POWER SUPPLY CORD
TO TURN THE CHARGER "OFF" BEFORE
DISCONNECTING THE OUTPUT PLUG.

3.

Monitor the ammeter for the initial charge rate.
The initial charge rate will vary from 16 to 25
amperes depending upon the condition of the
batteries and how much the batteries have been
discharged.  Slight variations in the initial charge
rate may also result from AC input line voltages
which are higher or lower than nominal.  Higher
line voltages increase the initial charge rate
while lower line voltages reduce the charge rate.

If the batteries are heavily discharged and the
AC input line voltage is higher than nominal, the
initial charge rate may exceed 25 amperes.
Under normal conditions, the charge rate will
taper to less than 25 amperes within 30 minutes.

If the ammeter still reads more than 25 amperes
after 30 minutes, turn the charger off by
disconnecting the power supply cord from its
outlet.

CAUTION:  TO PREVENT BATTERY

DAMAGE, CHARGER OVERHEATING, AND
TRANSFORMER BURNOUT, DO NOT ALLOW
THE CHARGER TO OPERATE FOR MORE THAN
30 MINUTES WITH THE AMMETER READING IN
EXCESS OF 25 AMPS.  THIS IS MISUSE AND
WILL CAUSE OVERHEATING AND TRANS-
FORMER BURNOUT.

4.

The charge rate will decrease to 4 to 9 amperes
for the last few hours of charge if all battery cells
test good.

During charge, the battery voltage increases
gradually causing the charge rate to decrease.
Good battery cells should each rise to
approximately 2.5 volts DC, causing the charge
rate to reduce to less than 9 amps.  Each cell
accepts charge differently; normal charging with
the ammeter reading in the 4 to 9 amps area for
the last few hours of charge is important to
achieve equalization of all battery cells every
time the batteries are charged.

As batteries age, individual cells weaken
resulting in lower than normal finish charge
voltage.  As the finish charge voltage decreases,
the finish charge rate increases and no longer
reduces into the 4 to 9 amps range on the
ammeter.  The electronic timer still determines
when the batteries have reached their maximum
state of charge and turns the charger off.  Even
though they are properly charged, older
batteries will gradually lose capacity, and should
be replaced when they will no longer perform as
required.

The charger turns off automatically when the
batteries reach full charge.  The necessary
charge time is affected by numerous factors.
The major factors affecting the required charge
time are battery amp-hour capacity, depth of
discharge, battery temperature and if the battery
is new or broken in.  The required charge time
varies with battery size and depth of discharge.
Under normal operating conditions, the
maximum necessary charger time is 10 to 12
hours.

This normal charge time is for batteries that
have been discharged to 80% of their rated
capacity.  As much as 4 ADDITIONAL HOURS
may be required to properly charge batteries
under the following conditions:

a.

Heavily discharged batteries (more than
80% discharged).

Summary of Contents for 20330-95

Page 1: ...resonant transformer design Supply voltage variation 10 from nominal 1 maximum battery charger voltage variation decreasing to at finish rate with constant electrolyte temperature No taps or rate controls to set Automatic decrease of charge rate for superior battery life through good equalization of cells and low water use rate Silicon diodes with inherent surge protection operated at a conservati...

Page 2: ...ock This charger is equipped with an electric cord having an equipment grounding conductor and a grounding type plug This plug must be connected to an appropriate receptacle that is properly installed and grounded in accordance with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTRIC SHOCK...

Page 3: ...arge rate will taper to less than 25 amperes within 30 minutes If the ammeter still reads more than 25 amperes after 30 minutes turn the charger off by disconnecting the power supply cord from its outlet CAUTION TO PREVENT BATTERY DAMAGE CHARGER OVERHEATING AND TRANSFORMER BURNOUT DO NOT ALLOW THE CHARGER TO OPERATE FOR MORE THAN 30 MINUTES WITH THE AMMETER READING IN EXCESS OF 25 AMPS THIS IS MIS...

Page 4: ...N CAUSE BODILY HARM DO NOT PUT WRENCHES OR OTHER METAL OBJECTS ACROSS THE BATTERY TERMINAL OR BATTERY TOP ARCING OR EXPLOSION OF THE BATTERY CAN RESULT 1 When installing new batteries be sure the polarity of each battery and overall battery pack is correct Due to the electrical characteristics of this charger it is possible to hook up one of the 6 volt batteries reverse polarity and not blow the f...

Page 5: ...efer to a qualified service agent for additional troubleshooting procedures 1 Charger does not turn on The DC plug must be disconnected and reconnected to start the charger after turn off Test for a live outlet by connecting a light or appliance to the same outlet 2 Charger fuse s blow The charger fuse assembly consists of a U shaped wire visible through a transparent cover and is mounted on the f...

Page 6: ...harger should be tested for a problem WIRING DIAGRAM PARTS LIST FOR LESTRONIC II CHARGER MODEL 20330 95 120 VAC 60 HZ PART NO QTY DESCRIPTION AM 128765 27991S 1 CASE ASSEMBLY MODEL 20330 AM 128769 29051S 1 TRANSFORMER ASSEMBLY 120 60 AM 128771 02390S 1 CAPACITOR 6 MFD 660 VAC 70C 600 VAC 90C AM 128767 16354S 1 HEATSINK ASSEMBLY W DIODES AM 128768 08776S 1 FUSE ASSEMBLY AM 128766 21461S 1 AMMETER 0...

Page 7: ...ory to the owner will be paid for by the owner All warranty work accomplished at the Lester factory will be completed with a reasonable time after receipt of defective items This warranty does not cover any semiconductor parts such as diodes which are vulnerable to electrical overloads beyond the control of Lester Warranty on parts not manufactured by Lester which include but are not limited to ti...

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