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Operating Instructions

2

01583G

patented electronic circuit turns the charger on and
off automatically.

Batteries used on industrial equipment are subjected
to severe deep-cycle duty on a daily basis.  For this
reason, it is important that only deep-cycle batteries
be used.

CAUTION:  THIS CHARGER IS FOR USE

ONLY ON 12 CELL 50-150 AMP HR (20 HR.
RATE), 2.38-2.50 VOLTS PER CELL MAXIMUM
VOLTAGE RECHARGEABLE, DEEP-CYCLE
BATTERY SYSTEMS.  THIS CHARGER IS FOR
USE ON REPLACEABLE ELECTROLYTE OR GEL
CELL AND SEALED "MAINTENANCE FREE"
DEEP-CYCLE BATTERIES.  "BATTERY TYPE"
SWITCH MUST BE SET TO THE PROPER TYPE
OF BATTERY.  BATTERIES IMPROPERLY
MATCHED WITH CHARGER MAY BURST,
CAUSING PERSONAL INJURY AND DAMAGE TO
BATTERIES OR CHARGER.

INITIAL INSTALLATION

Circuit breaker or fuse protection in the 120 volt AC
outlet to which the charger is to be plugged should
allow 10 amps per charger.  Do not overload
electrical outlet.  Use of an extension cord with the
charger should be avoided unless absolutely
necessary.  Use of an improper extension cord could
result in risk of fire and electric shock.  If an
extension cord is needed, use a three-conductor,
No. 14 AWG (or larger) cord with ground, properly
wired, in good electrical condition and keep as short
as possible.  Make sure that the pins on the plug of
the extension cord are the same number, size, and
shape as that of the plug on the battery charger.
Locate all cords so that they will not be stepped on,
tripped over, or otherwise subjected to damage or
stress.  Do not operate the battery charger with a
damaged cord or plug.  Do not operate the battery
charger if it received a sharp blow, was dropped or
otherwise damaged in any manner.  Refer to a
qualified service agent.

Provide adequate ventilation for both batteries and
charger.  The convection-cooled design requires an
unobstructed flow of cooling air for proper operation.
Keep all charger ventilation openings at least two
inches (2") (5.08cm) away from walls and other
objects.  Do not allow clothing, blankets, or other
material to cover charger.

WARNING:  CHARGERS CAN IGNITE

FLAMMABLE MATERIALS AND VAPORS.  DO
NOT USE NEAR FUELS, GRAIN DUST,
SOLVENTS, THINNERS, OR OTHER
FLAMMABLES.

WARNING:  KEEP DRY; DO NOT EXPOSE TO

RAIN OR SPRAY.  FOR STORAGE, KEEP IN A
BUILDING.  REPLACE WORN, CUT, OR
DAMAGED ELECTRICAL CORDS AND PLUGS
IMMEDIATELY.

AC INPUT AND GROUNDING INSTRUCTIONS

The charger must be connected to a 90-125 or 180-
250 VAC, 50 or 60 Hertz, single phase AC power
source.  This charger is equipped with an AC
voltage selector switch that allows you to change the
input AC voltage for the application required.  The
selector switch is located on the back of the charger.
To operate in the 90-125 volt AC range, the switch
should read "115V" and to operate in the 180-250
volt AC range, the switch should read "230V".

Charger is equipped with an IEC 320 AC power inlet
receptacle.  An AC power cord having an IEC 320
molded connected into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.

DANGER:  NEVER ALTER AC CORD OR

PLUG PROVIDED.  IF IT WILL NOT FIT OUTLET,
HAVE PROPER OUTLET INSTALLED BY A
QUALIFIED ELECTRICIAN.  IMPROPER
CONNECTION CAN RESULT IN RISK OF
ELECTRIC SHOCK.  CHARGER AC
RECEPTACLE AND EQUIPMENT GROUNDING
CONDUCTOR MUST BE CONNECTED TO THE
GROUND THROUGH THE AC CORD TO THE
OUTLET GROUND.

DANGER:  IMPROPER CONNECTION OF THE

EQUIPMENT-GROUNDING CONDUCTOR CAN
RESULT IN A RISK OF ELECTRIC SHOCK.

BATTERY TYPE

Battery manufacturers frequently use the same
battery cases for different battery types.
Replaceable liquid electrolyte deep-cycle batteries
have removable cell caps.  Water electrolyzed by
discharging and charging the battery is replaced
through these openings.

Non-removable cell caps generally distinguish gel
cell and sealed "maintenance-free" deep-cycle
batteries.  The physical appearance of the battery
case is frequently the same as that of a replacement
liquid electrolyte battery though the cell caps are
generally not removable.

Refer to the battery manufacturer information panel
on the battery case to determine the type battery
you have.  If the information panel is missing or not

Summary of Contents for 18830

Page 1: ...justable to charge gel cell and sealed or conventional replaceable liquid electrolyte deep cycle lead acid batteries A switch on the front of the charger selects different charge characteristics Patented electronic circuit monitors battery state of charge and automatically turns charger off when the batteries reach full charge Line voltage compensation produces consistent charger output for AC sup...

Page 2: ...o not allow clothing blankets or other material to cover charger WARNING CHARGERS CAN IGNITE FLAMMABLE MATERIALS AND VAPORS DO NOT USE NEAR FUELS GRAIN DUST SOLVENTS THINNERS OR OTHER FLAMMABLES WARNING KEEP DRY DO NOT EXPOSE TO RAIN OR SPRAY FOR STORAGE KEEP IN A BUILDING REPLACE WORN CUT OR DAMAGED ELECTRICAL CORDS AND PLUGS IMMEDIATELY AC INPUT AND GROUNDING INSTRUCTIONS The charger must be con...

Page 3: ...tacle Do not connect the DC plug unless the POWER switch is in the OFF position CAUTION MANY DC PLUGS DO NOT HAVE A STANDARDIZED WIRING PATTERN VERIFY THAT THE CHARGER PLUG WIRING PATTERN MATCHES THE EQUIPMENT BEING CHARGED BEFORE CONNECTING DAMAGE MAY RESULT IF A PLUG THAT IS WIRED FOR OTHER APPLICATIONS IS USED ON YOUR EQUIPMENT CONTACT YOUR DEALER OR THE EQUIPMENT MANUFACTURER FOR MORE INFORMAT...

Page 4: ...a safe temperature it will automatically restart If charger repeatedly overheats refer to a qualified service agent 8 Charger turns off automatically when batteries are fully charged as indicated by steady on GREEN light Charge time varies with battery size and depth of discharge Allow 8 hours for normal charging Larger batteries greater than 150 ampere hours or severely discharged batteries may r...

Page 5: ... should be within range of your voice or close enough to come to your aid when you work near a lead acid battery 2 Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes 3 Wear complete eye protection and clothing protection Avoid touching eyes while working near battery 4 If battery acid contacts skin or clothing wash immediately with soap and water If acid...

Page 6: ...cuit has high resistance corroded or loose connections loose or worn charging receptacle and loose or worn fuseholders 4 A decrease in equipment range where it loses power earlier and earlier in the day indicates one of the following a Use of the equipment before the batteries have been fully charged and the charger turns off shortens battery life and hastens the onset of this reduced daily range ...

Page 7: ... more than 16 hours to charge c Very deeply discharged batteries 100 discharged can require more than 16 hours to charge d Several failed cells in the batteries that do not allow the charge rate to taper below 4 amps 7 If battery voltage exceeds 2 83 volts per cell the charger turns off and the RED light begins to slow blink indicating one of the following a Improper batteries used with charger Mu...

Page 8: ...R SWITCH 15739S 2 SWITCH 115 230 VOLTAGE SELECTION 18363S 1 BUSHING STRAIN RELIEF FOR DC CORD 23666S 1 CORDSET AC 1 0 mm IEC 320 CONT EUROPE 23667S 1 CORDSET AC 1 0 mm 96 IEC 320 CONT U K 24327S 1 CORDSET AC 18 3 96 IEC 320 5 15P 23668S 1 CORDSET AC 2 0 mm IEC 320M JAPAN 26054S 1 CORDSET DC 14 2 108 W SB50 RED PLUG 27704S 1 CORDSET DC 14 2 108 W 30 AMP POWER POLE 24286S 1 CORDSET DC 14 2 108 W SB5...

Page 9: ...ory to the owner will be paid for by the owner All warranty work accomplished at the Lester factory will be completed with a reasonable time after receipt of defective items This warranty does not cover any semiconductor parts such as diodes which are vulnerable to electrical overloads beyond the control of Lester Warranty on parts not manufactured by Lester which include but are not limited to ti...

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