Leroy-Somer POWERDRIVE MD2CS Installation And Maintenance Manual Download Page 41

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LEROY-SOMER

4946 - 2013.07 / a

POWERDRIVE MD2CS

MD2TF 400 / MD2THF 330

Rth

P14

DC +

DC -

BR+

BR-

TH+

TH-

230Vac

50/60Hz

P14

P - 80

P + 60*

Ø13

L - 28

InstallatIon and maIntenance

Chassis-mounted variable speed drive

PaRameteR-settInG InteRFace and oPtIons

5.6.2 - Braking resistors

• Before installing a braking resistor, make sure

that its presence does not constitute a fire hazard.

• A braking resistor must be mounted outside the

cabinet, as close as possible. Ensure that it is built into

an earthed ventilated metal case, to avoid any direct

contact.

• The braking resistor must be wired in series with a

thermal relay calibrated to the resistor rms current. When

the relay trips, the drive must immediately stop and be

disconnected from the mains supply.

• Specific information warning of the presence of high

temperature must be affixed to the resistor.

• The installation of the braking resistor must not

damage neighbouring components with its heat

dissipation.

• Dimensions

* becomes P + 80 from

RF-md-37500-5 upwards

Protection: IP13

Braking resistor characteristics:

type

electrical characteristics

dimensions (mm)

Weight

(kg)

Resist.

value

(Ω)

thermal

power

(kW)

Rating

Braking transistor kit

thermal

relay

Peak

power

(kW)

rms

current

(a)

RF-md-27500-10

27,5

md2tF400-27500

48 à 65a

860

890

480

690

RF-md-37500-5

37,5

md2tF400-37500

80 à 104a

100

960

1140

380

1150

RF-md-55000-5

md2tF400-55000

95 à 125a

100

105

960

1140

540

1150

105

RF-md-75000-4

3,5

md2tF400-75000

120 à 160a

145

146

1080

1260

680

1150

145

md2tHF330-75000

120 à 160a

345

146

RF-md-110000-3

2,35

110

md2tF400-110000

160 à 220a

220

216

960

1140

740

1520

200

Summary of Contents for POWERDRIVE MD2CS

Page 1: ...mmande Entrée Sortie Réseau ASIC MLI Alimentation à découpage Option codeur ou capteur MDX Encoder option Carte de contrôle M IGBT IGBT IGBT This manual is to be given to the end user Chassis mounted variable speed drive Installation and maintenance en ...

Page 2: ...s In such cases it is essential that the user takes appropriate precautions against the motor restarting after an unscheduled stop The variable speed drive is designed to be able to supply a motor and the driven machine above its rated speed If the motor or the machine are not mechanically designed to withstand such speeds the user may be exposed to serious danger resulting from their mechanical d...

Page 3: ...allation The installation and cooling of equipment must comply with the specifications in the documentation supplied with the product The variable speed drives must be protected against any excessive stress In particular there must be no damage to parts and or modification of the clearance between components during transportation and handling Avoid touching the electronic components and contact pa...

Page 4: ...rs Radial forced ventilation LSES FLSES motor LSMV motor LSRPM motor Brake Axial forced ventilation Encoder Sensor Motors Gearboxes Motor options Options Parameter setting FOREWORD This manual describes the installation of POWERDRIVE MD2CS variable speed drives It also gives details of all its options and extensions which the user may choose to suit his requirements POWERDRIVE MD2CS RFI filter Lin...

Page 5: ... 2 4 1 General 16 2 4 2 Air flow 16 2 4 3 Temperature 17 2 5 Drive losses 17 2 6 Drive ventilation flow rates and noise levels 17 3 CONNECTIONS 18 3 1 Power connections 18 3 1 1 Electronics and forced ventilation power supply 18 3 1 2 Characteristics of connection terminals 18 3 1 3 Location of power terminal blocks 19 3 1 4 Cables and fuses 22 3 2 Connection of the control 24 3 2 1 Control termin...

Page 6: ...CE AND OPTIONS 32 5 1 Parameter setting 32 5 1 1 MDX Powerscreen 32 5 1 2 MDX KEYPAD 33 5 1 3 MDX SOFT 33 5 2 Add on options 34 5 2 1 Fieldbus modules 34 5 2 2 Speed feedback option 34 5 2 3 MDX I O TIMER option 36 5 2 4 Option installation 36 5 3 RFI filters 39 5 3 1 General 39 5 3 2 Weight and dimensions 39 5 4 Mains chokes 40 5 4 1 Weight and dimensions 40 5 5 Associated braking module and resi...

Page 7: ... Bus Rating in kVA 3 phase power supply T 400 to 480V TH 525 to 690V Modular variable speed drive with flux rotor control Nameplate MOTEURS LEROY SOMER 16015 ANGOULEME MADE IN FRANCE ENTREE INPUT POWERDRIVE MD2CS 180T Ph V V Hz Hz I A 3 400 480 50 60 295 400V50Hz 480V 60Hz TYPE S N 09999999999 I A maximum input current for 400 V mains supply in normal duty The nameplate can be found at the bottom ...

Page 8: ...ristics Ico Continuous output current Pout Output power Imax 60s Maximum output current available for 60 seconds every 600 seconds Heavy duty For heavy duty constant torque machines presses grinders hoisting etc and all applications where significant inertia has to be accelerated quickly centrifuges translation of travelling cranes etc Normal duty For normal duty constant torque or centrifugal tor...

Page 9: ...posite indicates the derating for output currents Ico and Imax when operating at low motor frequency in continuous operation Frequency Hz Ico or Imax 60s 1 4 3 Line reactor A line reactor must be connected on terminals L1 L2 and L3 of POWERDRIVE MD2CS Line reactor Network 400V 50Hz or 460V 60Hz POWERDRIVE MD2CS ratings 60T 75T 100T 120T 150T 180T 220T 270T 340T 400T 470T Minimum inductance mH 0 26...

Page 10: ...470 470 465 420 380 580 580 525 475 430 400T 545 545 535 480 430 650 640 605 545 490 470T 670 670 640 575 515 800 800 725 650 585 460 480 V mains supply 60T 98 98 98 90 82 112 112 112 102 93 75T 122 122 110 100 90 142 141 125 112 102 100T 142 142 136 122 112 175 172 154 138 126 120T 172 172 156 140 126 215 200 176 158 144 150T 222 210 186 164 148 255 238 210 186 168 180T 260 260 260 260 235 315 31...

Page 11: ...5 385 400T 545 520 485 430 385 630 590 550 485 435 470T 670 650 575 515 465 780 740 655 585 525 460 480 V mains supply 60T 98 98 92 82 76 112 112 103 94 86 75T 122 116 102 90 82 142 130 115 103 93 100T 142 142 126 112 100 175 160 142 126 114 120T 172 162 142 128 114 210 184 162 146 130 150T 222 194 170 152 136 254 220 192 172 154 180T 260 260 260 240 215 315 305 295 270 245 220T 310 310 300 270 24...

Page 12: ...it is in an appropriate enclosure In this case the installation must be approved In atmospheres where condensation may form install a heating system to be switched off when the drive is operating It is advisable to control the heating system automatically Prevent access by unauthorised personnel 2 1 Checks upon receipt Before installing the POWERDRIVE MD2CS check that The drive has not been damage...

Page 13: ...n Installation and maintenance Chassis mounted variable speed drive MECHANICAL INSTALLATION 2 3 Dimensions and weight 2 3 1 Drive ratings 60T to 150T Dimensions in mm POWERDRIVE MD2CS rating 60T 75T 100T 150T A mm 836 786 B mm 210 5 247 5 Weight kg 40 45 ...

Page 14: ...3 07 a POWERDRIVE MD2CS 14 en Installation and maintenance Chassis mounted variable speed drive MECHANICAL INSTALLATION 2 3 2 Drive ratings 180T to 270T Dimensions in mm POWERDRIVE MD2CS rating 180T 220T 270T Weight kg 76 ...

Page 15: ...nd maintenance Chassis mounted variable speed drive MECHANICAL INSTALLATION 2 3 3 Drive ratings 340T to 470T and 270TH to 500TH Dimensions in mm POWERDRIVE MD2CS rating 340T 400T 470T 270TH 340TH 400TH 500TH Côte A 130 52 52 52 52 52 Weight kg 134 134 145 145 145 145 145 ...

Page 16: ... of air inlet and outlet indicated below WARNING To ensure correct operation of the drive it is essential to follow the instructions given below 2 4 2 Air flow Comply with the min max dimensions of the ventilation grids given on the diagrams below applicable to a single drive Ensure that the air intakes and outlets on the cabinet are never obstructed and that the filters on the ventilation grids p...

Page 17: ...D2CS s own ventilation add ventilation on the cabinet roof e g for a cabinet 600x600 add further ventilation of at least 225 m3 hr The optional braking resistor must be located outside the cabinet but as close as possible 2 5 Drive losses Losses according to the switching frequency Rating Losses kW 2 kHz 3 kHz 4 kHz 5 kHz 6 kHz 60T 1 7 1 9 2 1 2 1 2 1 75T 2 0 2 2 2 2 2 1 2 1 100T 2 4 2 6 2 4 2 4 2...

Page 18: ...g maintenance work See also the recommendations in section 7 3 1 Power connections 3 1 1 Electronics and forced ventilation power supply The control electronics and forced ventilation units need to be supplied through a single phase external power source terminal on control bloc The neutral of the electronics power supply must not be connected to earth Electrical characteristics Voltage Maximum po...

Page 19: ...230V 50 60Hz 100VA PE SDR 230V 50Hz DO NOT CONNECT EARTH GROUND en Installation and maintenance Chassis mounted variable speed drive CONNECTIONS 3 1 3 Location of power terminal blocks 3 1 3 1 Ratings 60T to 150T Connections for braking option Resquested line reactor See 5 Optional surge protection module and gG fuses See 1 4 4 ...

Page 20: ...z 100VA V PE 230Vac 50 60Hz 200VA VF U V W PE PE PE DC DC 230V 50Hz DO NOT CONNECT EARTH GROUND SDR en Installation and maintenance Chassis mounted variable speed drive CONNECTIONS 3 1 3 2 Ratings 180T to 270T Resquested line reactor See 5 Optional surge protection module and gG fuses See 1 4 4 Connections for braking option ...

Page 21: ...E U V W PE U V W PE PE PE PE 230Vac 50 60Hz 100VA 230V 50Hz DO NOT CONNECT EARTH GROUND en Installation and maintenance Chassis mounted variable speed drive CONNECTIONS 3 1 3 3 Ratings 340T to 470T and 270TH to 500TH Resquested line reactor See 5 Optional surge protection module and gG fuses See 1 4 4 Connections for braking option ...

Page 22: ...ntinuous output current POWERDRIVE rating Mains power supply Motor 400 V 50 Hz 460 480 V 60 Hz IL A Fuses Cable cross section mm 3 IL A Fuses Cable cross section mm 3 Ico A Cable cross section mm 4 Gg type 1 aR type 2 Gg type 1 Class J UL aR type 2 60T 105 125 200 3x50 25 95 125 150 200 3x35 16 112 3x50 25 75T 140 160 250 3x70 35 125 160 200 250 3x70 35 142 3x70 35 100T 170 200 315 3x95 50 150 200...

Page 23: ...eaker etc This protection must always be connected in series with aR semi conductor fuses 2 Semiconductor aR fuses do not ensure the protection of the drive power supply line and must always be associated with a protection device against overload localized at the head of the line 3 The recommended mains cable cross sections have been determined for single core cable with a maximum length of 20 m F...

Page 24: ...haracteristics 3 2 2 1 PX1 terminal block characteristics 1 10V 10 V internal analog source Accuracy 2 Maximum output current 10 mA 2 AI1 Differential analog input 1 3 AI1 Differential analog input 1 Factory setting 0 10V speed reference Input type 10 V differential bipolar analog voltage for common mode connect terminal 3 to terminal 6 Absolute maximum voltage range 36 V Voltage range in common m...

Page 25: ...rip mode 2 DO1 Digital output Factory setting Zero speed Characteristic Open collector Absolute maximum voltage 30 V 0 V Overload current 150 mA 3 STO 1 Drive enable input 1 Safe Torque Off function 6 STO 2 Drive enable input 2 Safe Torque Off function Input type Positive logic only Absolute maximum voltage 30 V Thresholds 0 5 V 1 13 V Response time 20 ms 4 DI2 Digital input 2 5 DI3 Digital input ...

Page 26: ...configuration has been obtained from a drive with factory settings default parameter settings The STO 1 and STO 2 inputs must be closed before giving a run command If the motor thermal sensor needs to be connected to DI1 PTC set Mtr 06 05 70 Drive terminal 1 Modification of the Run Stop control logic For 3 wire control jog Run Stop DI4 DI5 24V ref 7 8 9 Run FWD Stop List of parameters to adjust Ct...

Page 27: ...l connection diagrams described in the following paragraphs must be adhered to The STO 1 STO 2 inputs are safety components which must be incorporated in the complete system dedicated to machine safety As for any installation the complete machine must be subject to a risk analysis The integrator must determine the safety category which the installation must comply with The STO 1 and STO 2 inputs w...

Page 28: ...0 3 4 2 3 Recommendations An installation consisting exclusively of devices which comply with the standards concerning immunity is very unlikely to be subject to a risk of interference 4 3 Radio frequency interference Emission 4 3 1 General In order to limit motor losses and obtain a low level of motor noise frequency inverters use high speed switches transistors semi conductors which switch high ...

Page 29: ...o what is observed on an electric motor the line current imbalance of a drive operating on an unbalanced mains supply may be several times the value of the voltage imbalance measured on the power supply A highly unbalanced mains supply 2 associated with a low mains impedance may result in a high level of stress on the components at the input stage of a drive Additional mains chokes can be installe...

Page 30: ... the conductivity of the cable shielding is less than 50 of the conductivity of the phase conductors The shield must be connected at both ends drive end and motor end connected round the whole circumference In the second industrial environment the shielded motor power supply cable can be replaced by a 3 core earth cable placed in a fully enclosed metal conduit metal cable duct for example This met...

Page 31: ... Power cable Level 3 industrial IEC 61000 4 5 Shock waves Power cables Level 4 EN 61000 4 5 IEC 61000 4 6 Generic immunity standards for conducted radio frequency Control and power cables Level 3 industrial EN 61000 4 6 EN 50082 2 Generic immunity standards for the industrial environment Conforming IEC 61000 6 2 EN 61000 6 2 EN 61800 3 Variable speed drive standards Conforming to the first and sec...

Page 32: ...nsitive buttons for language selection can take a few minutes to load Installation The interface is flush mounted in the front of a cabinet IP65 NEMA 4 mounting It is fixed by 4 screws tightening 2 Nm Cut out drawing 93 mm 102 mm 119 mm 128 mm 5 PARAMETER SETTING INTERFACE AND OPTIONS Connection to the drive Px1 Px2 Px3 P1 P2 1 1 1 Connector for optional fieldbus and or speed feeback Connector for...

Page 33: ...nostics An access mode to all the POWERDRIVE MD2CS parameters in order to optimise settings or configure special applications As soon as it is switched on the MDX KEYPAD is set to read mode The buttons are used to scroll through the all parameters required for supervision and diagnostics Motor current Motor frequency Motor voltage Analog I O levels Digital I O states Logic function states Timer Re...

Page 34: ...essential for the drive to be switched off CAUTION Do not break the cut out part A MDX Fieldbus option can never take the MDX ENCODER terminal block For more information refer to the manuals for the relevant options available on www leroy somer com 5 2 2 Speed feedback option 5 2 2 1 MDX ENCODER The MDX ENCODER option is used to manage the motor speed feedback It manages incremental encoders with ...

Page 35: ...he thermal sensor is connected in the terminal box 12 pin connector encoder side male plug MDX Encoder terminals Ref Description Description 1 x x 2 x x 3 x x 4 U U 5 U U 6 V V 7 V V 8 W W 9 W W 10 A A 11 0 x 12 0 x 13 A A 14 B B 15 B B 16 5V or 15V 17 0V Shielding Bracket to be connected to connector housing Connection of an incremental encoder MDX ENCODER wiring Encoder power supply 0 V 5 V or 1...

Page 36: ...Encoder simulation Channel A output 6 Channel A output 7 Channel B output 8 Channel B output Characteristic RS 485 differential voltage A and A B and B 9 x 10 x 11 Resolver inputs SIN HIGH 12 SIN LOW 13 COS HIGH 14 COS LOW Characteristic 2 Vrms sine wave signal max Frequency 10 kHz 15 x 5 2 3 MDX I O TIMER option General The MDX I O TIMER option is used to Increase the number of drive inputs and o...

Page 37: ...g into the space freed up 5 and screw tight 6 4x Torx 8 screws The CM module must be inserted carefully to avoid damaging the connector 4 5 6 6 Install the MDX Speed feedback with the fieldbus module on the POWERDRIVE MD2CS as shown in section 5 2 4 2 5 2 4 2 MDX Speed feedback or MDX Fieldbus option Note In the case of the use of one of these modules with MDX I O TIMER module refer directly to 5 ...

Page 38: ...e control board connector the optional module connector is located on the underside of the housing then press gently until it is fully in place 4 Screw the module onto the control board with the four screws supplied using a maximum tightening torque of 2N m 5 If you wish an additional optional module can be added e g MDX ENCODER Remove the black plastic protective cover on the MDX I O TIMER undo t...

Page 39: ...FN 3359 HV 400 438 6 29 340TH 270T to 400T FN 3359 HV 600 657 6 44 400TH to 500TH 470T FN 3359 HV 1000 1095 6 60 CAUTION The specific design of these filters makes it possible to connect to IT power supplies The installer should however ensure that insulation supervision systems dedicated to these installations are suitable for monitoring electrical equipment that may contain electronic variable s...

Page 40: ...8 240 182 Ø11x15 34 340 ST 0 21 Consult Leroy Somer 460 ST 0 078 356 333 213 240 145 Ø10x18 50 470 ST 0 14 Consult Leroy Somer 630 ST 0 06 Consult Leroy Somer 790 ST 0 047 440 410 295 253 175 Ø10x18 120 5 6 Associated braking module and resistors Braking phases occur when energy is sent back from the motor to the drive Without an additional device the maximum power that POWERDRIVE MD2CS can absorb...

Page 41: ...from the mains supply Specific information warning of the presence of high temperature must be affixed to the resistor The installation of the braking resistor must not damage neighbouring components with its heat dissipation Dimensions becomes P 80 from RF MD 37500 5 upwards Protection IP13 Braking resistor characteristics Type Electrical characteristics Dimensions mm Weight kg Resist value Ω The...

Page 42: ...red Example indicates trip no 1 indicates trip no 101 Note Boxes in the table with a grey background do not apply to the POWERDRIVE MD2CS After consulting the table follow the procedure below Make sure that the drive is disabled STO 1 and STO 2 terminals open Isolate the drive power supply Carry out the necessary checks in order to eliminate the reason for the trip Activate the STO 1 and STO 2 inp...

Page 43: ...tifier heatsink temperature too high Clean the cabinet dust filters Check the drive external and internal fans are working correctly Check that the product air inlet temperature is not outside the limits 11 Encoder rot The measured position does not vary only if a feedback speed option is present Check the encoder wiring Check that the motor shaft turns 13 UVW invert The encoder U V W signals are ...

Page 44: ...ieldbus loss Disconnection of the fieldbus during operation or timing error Check the fieldbus connections Check that parameter 15 07 is compatible with the timing of requests from the master 35 STO inputs Simultaneous opening of both STO Safe Torque Off inputs during operation Check the remote control link 37 Encoder break One of the encoder feedback data items is missing Check the encoder wiring...

Page 45: ...atible with the motor current level 59 IGBT W overheating Overheating of phase W IGBTs 60 Diagnostic Problem detected during the control and interface boards test the power test or during the self test Check that the STO1 and STO2 inputs are closed See diagnostic error table 63 STO input inconsistency The STO1 and STO2 inputs have had a different state for more than 100 ms Check the remote control...

Page 46: ...d by the user on POWERDRIVE MD2CS drives Regular servicing operations are described below Servicing Printed circuits and drive components do not normally require any maintenance Contact your vendor or the nearest approved repair company in the event of a problem CAUTION Do not dismantle the printed circuits while the drive is still under warranty as this immediately makes the warranty null and voi...

Page 47: ...80T to 270T 2 3 8 8 1 2 2 4 5 9 10 6 Location of the POWERDRIVE MD2CS components Ratings 340T to 470T 270TH to 500TH 7 2 1 2 2 3 4 5 6 8 8 8 8 9 9 10 Ref Description 1 Rectifier unit 2 Inverter unit 3 Control block 4 Distribution board 5 Customisation board 6 DC bus measurement board 7 Assembled ventilated frame 8 Forced ventilation unit 9 Mounting foot 10 EMC commoning link ...

Page 48: ...MOTEURS LEROY SOMER 16015 ANGOULÊME CEDEX FRANCE 338567258 RCS ANGOULÊME S A S au capital de 65 800 512 http www leroy somer com IMP 297 NO 637 ...

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