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Installation and commissioning manual

MDX-I/O M2M

Additional Input/Output module with Datalogger function

5146 en - 2014.03 / a

LEROY-SOMER

SAFETY AND OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVES

(in accordance with the low voltage directive 2006/95/EC)

• Throughout the manual this symbol

warns of consequences which may

arise from inappropriate use of the

drive, since electrical risks may lead to

material or physical damage as well as

constituting a fire hazard.

1 - General

Depending on their degree of protection, the

variable speed drives may contain unprotected

live parts, which may be moving or rotating,

as well as hot surfaces, during operation.

Unjustified removal of protection devices,

incorrect use, faulty installation or

inappropriate operation could represent a

serious risk to personnel and equipment.

For further information, consult the

documentation.

All work relating to transportation, installation,

commissioning and maintenance must be

performed by experienced, qualified

personnel (see IEC 364 or CENELEC HD

384, or DIN VDE 0100 and national

specifications for installation and accident

prevention).

In these basic safety instructions, qualified

personnel means persons competent to

install, fit, commission and operate the

product, and possessing the relevant

qualifications.

2 - Use

Variable speed drives are components

designed for integration in installations or

electrical machines.

When integrated in a machine, commissioning

must not take place until it has been verified

that the machine conforms with directive

2006/42/EC (Machinery Directive). It is also

necessary to comply with standard EN 60204,

which stipulates in particular that electrical

actuators (which include variable speed

drives) cannot be considered as circuit-

breaking devices and certainly not as isolating

switches.

Commissioning can take place only if the

requirements of the Electromagnetic

Compatibility Directive (EMC 2004/108/EC)

are met.

The variable speed drives meet the

requirements of the Low Voltage Directive

2006/95/EC. The harmonised standards of

the DIN VDE 0160 series in connection with

standard VDE 0660, part 500 and EN 60146/

VDE 0558 are also applicable.

The technical characteristics and instructions

concerning the connection conditions

specified on the nameplate and in the

documentation provided must be observed

without fail.

3 - Transportation, storage

All instructions concerning transportation,

storage and correct handling must be

observed.

The climatic conditions specified in the

technical manual must be observed.

Summary of Contents for MDX-I

Page 1: ...l Input Output module with Datalogger function POWERDRIVE MD2 FX Installation and commissioning manual Output relay 3 1 0 Invert Relay state Source RL3O RL3C 1 2 RL3F 3 RL4O RL4C 4 5 RL4F 6 19 17 19 37 19 27 Output relay 4 1 0 Invert Relay state Source 19 18 19 38 00 00 00 00 19 28 ...

Page 2: ...y be dangerous for certain machines or installations In such cases it is essential that the user takes appropriate precautions against the motor restarting after an unscheduled stop The variable speed drive is designed to be able to supply a motor and the driven machine above its rated speed If the motor or the machine are not mechanically designed to withstand such speeds the user may be exposed ...

Page 3: ...ersonnel means persons competent to install fit commission and operate the product and possessing the relevant qualifications 2 Use Variable speed drives are components designed for integration in installations or electrical machines Whenintegratedinamachine commissioning must not take place until it has been verified that the machine conforms with directive 2006 42 EC Machinery Directive It is al...

Page 4: ...iled information is given in the documentation Instructions for an installation which meets the requirements for electromagnetic compatibility such as screening earthing presence of filters and correct insertion of cables and conductors are given in the documentation supplied with the variable speed drives These instructions must be followed in all cases even if the variable speed drive carries th...

Page 5: ...2 Dimensions 6 2 INSTALLATION 7 3 CONNECTIONS AND CHARACTERISTICS 8 3 1 Connections 8 3 2 Characteristics 8 4 COMMISSIONING 11 4 1 General 11 4 2 Diagrams 12 4 3 Explanation of parameters 17 5 DATALOGGER FUNCTION 32 5 1 General 32 5 2 Characteristics 32 5 3 Storage configuration and trigger conditions 33 5 4 Use 34 5 5 Datalogger function status LED 34 6 DIAGNOSTICS 35 7 MAINTENANCE 36 ...

Page 6: ... an event Storing the day month year hours minutes and seconds of a configurable event Year month day hours minutes seconds backup mode Web pages an embedded Web server allows communication with the drive via an Ethernet network RJ45 connector Ø Setting the drive parameters via Web pages Ø Downloading the drive parameters for backup Ø Supervising the operating parameters via a configurable Web pag...

Page 7: ...drivecontrolboard connectorprotection 2 Screw the four spacers supplied with the option onto the control block tightening torque 2 N m 3 Align the option module over the drive control board connector the optional module connector is located on the underside of the casing then press gently until it is fully in place 4 Screw the module onto the control board with the four screws supplied using a max...

Page 8: ...onductor earth terminal The installer must ensure that the external control circuits are isolated against any human contact If the POWERDRIVE MD2 or MDX I O M2M board control circuits need to be connected to circuits conforming to SELV safety requirements additional insulation must be inserted to maintain the SELV classification 3 1 Connections Connectors PX4 terminals 1 to 15 and PX5 terminals 1 ...

Page 9: ...lar analog voltage in common mode or unipolar current 0 to 20 mA 4 to 20 mA Resolution 11 bits sign Sampling period 2 ms Input filter bandwidth 200 Hz Voltage range in common mode 24 V 0 V Voltage mode Input impedance 50 kW Absolute maximum voltage range 30 V Current mode Input impedance 100 W Absolute maximum current 30 mA 5 0V Logic circuit common 0V 6 AO2 Analog output 2 Factory setting No assi...

Page 10: ...ting No assignment Type Digital inputs in positive logic Voltage range 0 to 24 V Absolute maximum voltage range 0 to 35V Thresholds 0 5 V 1 10 V 14 PTC KTY84 130 or PT100 thermal sensor Factory setting No assignment Sampling period 2 ms 15 24V ref Output current 100 mA Accuracy 5 Protection Current limiting and setting to trip mode PX5 connector 1 RL3 NO relay output RL3O 2 RL3 relay common RL3C 3...

Page 11: ...drives use software which is adjusted by parameters The performance levels obtained depend on the parameter setting Inappropriate settings may have serious consequences for personnel and machinery The drive parameters must only be set by appropriately qualified and experienced personnel 4 1 General To set the MDX I O M2M module parame ters the corresponding menu is menu 19 ...

Page 12: ...t Digital output 2 Source Source DO3 1 0 DO3 state Invert Digital output 3 19 10 19 20 19 30 19 21 19 31 7 1 0 Destination Digital input 6 state Digital input 6 1 0 Destination Digital input 7 state Digital input 7 Invert Invert DI6 DI7 1 0 Destination Digital input 8 state Digital input 8 1 0 Destination Digital input 9 state Digital input 9 Invert Invert DI8 DI9 19 12 19 13 19 22 19 23 19 33 19 ...

Page 13: ...1 0 Invert Relay state Source RL3O RL3C 1 2 RL3F 3 RL4O RL4C 4 5 RL4F 6 19 17 19 37 19 27 Output relay 4 1 0 Invert Relay state Source 19 18 19 38 00 00 00 00 19 28 14 Sensor over temperature destination Sensor over temperature threshold Temperature sensor input Temperature sensor type Sensor temperature PT100 0 1 KTY 84 130 PTC R kΩ T C 1 0 100 200 300 2 3 R Ω T C 100 0 100 200 200 19 16 19 29 19...

Page 14: ...9 54 19 43 Analog input AI5 Analog input 4 inversion Analog input 5 inversion Analog input 4 destination Analog input 5 destination Analog input 4 scaling A D 12 bit AI4 current loop AI5 current loop AI4 signal type AI5 signal type Analog input AI4 level Analog input AI5 level 4 20 mA without detection 20 4 mA without detection 20 4 mA with detection 4 20 mA with detection 20 0 mA 0 10V 10V 1 0 6 ...

Page 15: ...Reset None At date Hourly Daily Monthly Clock min sec Day of the month hours Months years Trigger 1 setting min sec Day of the month hours Months years Trigger 2 setting Prepare to set time Set time and change to 0 0 1 3 2 4 Trigger mode 2 Reset None At date Hourly Daily Monthly 0 1 3 2 4 Trigger state n 1 Destination Trigger state n 2 19 75 19 76 19 85 19 86 19 03 19 04 19 05 19 06 19 07 19 71 19...

Page 16: ...SIONING 16 5146 en 2014 03 a LEROY SOMER Events Datalogger min sec Day of the month hours Event 1 Source min sec Day of the month hours Event 2 Source Event 2 state Event 1 state Months years Months years 19 93 19 94 19 90 19 91 19 92 19 98 19 99 19 95 19 96 19 97 Datalogger Stop Run Single 0 1 2 19 88 Datalogger ...

Page 17: ...ast negative if it is running slow corresponding to the clock drift over a month Then configure 19 08 as Preparing time setting 1 and set 19 03 correctly Configure 19 08 as 2 to take account of this new value 19 08 then automatically changes back to 0 4 3 Explanation of parameters 19 01 Type of option Adjustment range 0 to 512 Format 16 bit 19 01 Option module correspondence 0 No module 1 MDX I O ...

Page 18: ...19 08 as Time setting 2 to take account of the new settings 19 08 then automatically changes back to 0 Time setting 2 Used to take account of the values contained in parameters 19 03 to 19 06 19 08 then automatically changes back to Time reading 0 CAUTION RTC tuning 19 07 may be necessary after a month s operation 19 09 Not used 19 10 DO2 reading Adjustment range Inactive 0 or Active 1 Format 8 bi...

Page 19: ...nput 8 invert 19 25 Digital input 9 invert Adjustment range No 0 or Yes 1 Factory setting No 0 Format 8 bit These parameters are used to invert the state of the corresponding digital input No 0 not inverted Yes 1 inverted 19 26 Sensor over temperature threshold KTY 84 130 or PT 100 Adjustment range 0 to 200 C Factory setting 150 C Format 16 bit Used to set the temperature threshold corresponding t...

Page 20: ...d to select the destination for the corresponding digital input Any bit type parameter can be assigned If an unsuitable parameter is addressed no assignment is taken into account 19 36 Sensor over temperature destination KTY84 130orPT100 Adjustment range 00 00 to 21 51 Factory setting 00 00 Format 16 bit To generate a trip configure the destination with a value likely to cause a user trip For exam...

Page 21: ... not necessary since the input is automatically scaled meaning that 100 as an input corresponds to the maximum value of the destination parameter selected in 19 45 19 44 Analog input AI4 inversion Adjustment range No 0 or Yes 1 Factory setting No 0 Format 8 bit Used to invert the input signal No 0 Input signal not inverted Yes 1 Input signal inverted 19 45 Analog input 4 destination Adjustment ran...

Page 22: ...ersion Adjustment range No 0 or Yes 1 Factory setting No 0 Format 8 bit Used to invert the input signal No 0 Input signal not inverted Yes 1 Input signal inverted 19 52 Analog input 5 destination Adjustment range 00 00 to 21 51 Factory setting 00 00 Format 16 bit This parameter should contain the number of the parameter which you wish to assign to analog input AI5 Only numerical parameters can be ...

Page 23: ...the filter time constant applied to analog output AO2 19 57 AO2 Analog Output mode Adjustment range 10V 0 0 20 mA 1 4 20 mA 2 Factory setting 4 20 mA 2 Format 8 bit Used to choose the type of output signal 10V 0 10V voltage output 0 20 mA 1 0 to 20 mA current output 4 20 mA 2 4 to 20 mA current output 19 58 Web server activation Adjustment range No 0 or Yes 1 Factory setting Yes 1 Format 8 bit Thi...

Page 24: ...ending 2 transition 0 1 Adjustment range No 0 or Yes 1 Factory setting No 0 Format 8 bit When one of these parameters changes from 0 to 1 the corresponding email is sent To define the email parameters go to the MDX I O M2M module web pages and configure a valid source email address a valid destination address the email subject and also the text You also need to complete the fields for the SMTP ser...

Page 25: ... 255 Factory setting 255 255 Format 32 bit This parameter defines the subnet mask in the format Wsub Xsub Ysub Zsub If DHCP is enabled see 19 61 1 this address is entered automatically by the DHCP server 19 65 Subnet mask Ysub Zsub Adjustment range 0 to 255 255 Factory setting 255 000 Format 32 bit This parameter defines the subnet mask in the format Wsub Xsub Ysub Zsub If DHCP is enabled see 19 6...

Page 26: ...he hour 19 73 Trigger 1 months years Adjustment range 01 04 to 12 99 Factory setting 01 04 Format 16 bit Used to set the month and year when the state of trigger circuit 1 will change to Active 1 The 2 digits before the decimal point set the month and the 2 digits after the decimal point set the year 19 74 Trigger Mode 1 Adjustment range Reset None 0 At date 1 Hourly 2 Daily 3 Monthly 4 Factory se...

Page 27: ...er on which trigger circuit 1 will act 19 78 and 19 79 Not used 19 80 Trigger state n 2 Adjustment range Inactive 0 or Active 1 Format 8 bit This parameter indicates the state of trigger output 2 19 81 Trigger 2 minute second Adjustment range 00 00 to 59 59 Factory setting 00 00 Format 16 bit Used to set the minutes and seconds when the state of trigger circuit 2 19 80 will change to Active 1 The ...

Page 28: ...grammedbyparameters19 81 and 19 82 Note For each tripping mode set 19 81 to 19 83 to determine the start of the cycle and 19 85 and 19 86 for the duration See section 4 2 for operational examples 19 85 Trigger 2 holding time Adjustment range 00 to 59 Factory setting 00 Format 8 bit Usedtosethowlongthetriggercircuit2output is held in active state 1 The unit of time is set by parameter 19 86 19 86 T...

Page 29: ...ame and format are identical to those in Single mode 2 The number of storage operations is only limited by the memory card capacity Note If a trigger condition is present but the previous storage operation has not finished it is not taken into account Single 2 Storage of selected variables stops as soon as the trigger conditions are fulfilled A single storage file is created This file is saved in ...

Page 30: ...Format 16 bit Usedtodisplaythetimewhen19 94changes toActive 1 state corresponding to event 1 in months and years the last event is the one taken into account The 2 digits before the decimal point correspond to the month and the 2 digits after the decimal point to the year 19 93 Event source 1 Adjustment range 00 00 to 21 51 Factory setting 00 00 Format 16 bit This parameter is used to select the b...

Page 31: ... 16 bit Used to display the time when 19 99 changes toActive 1 state corresponding to event 2 in months and years the last event is the one taken into account The 2 digits before the decimal point correspond to the month and the 2 digits after the decimal point to the year 19 98 Event source 2 Adjustment range 00 00 to 21 51 Factory setting 00 00 Format 16 bit This parameter is used to select the ...

Page 32: ...er of storable parameters 30 Sampling interval 20 ms to 60 s Maximum number of storage lines per file 100 000 when the limit is reached Datalogger opens a new file One storage line consists of Ø Line number 1 to 100 000 1 to 6 bytes 1 space byte Ø Storage time stamp Day month year hour minutes seconds 19 bytes 1 space byte Ø Storage of selected parameter 1 Ø Storage of selected parameter 2 up to a...

Page 33: ...ove Ø Storage trigger conditions can only be placed on stored variables Ø Conditions can be or to configurable thresholds Ø Conditions can be placed on 2 values with And or Or condition Ø Examples of use of trigger mode Storage if the drive is running and the current is higher than 250 A 10 02 1 and 04 02 250 In this case parameters 10 02 and 04 02 should be placed in the list of parameters to be ...

Page 34: ...ous LED states LED off no SD card detected or 19 88 at 0 Stop LED steady orange card present no configuration file on the SD card LED steady green card present no storage in progress LED flashing orange storage in progress DO NOT remove the SD card during this phase LED red an error has been detected on the SD card HMI parameter setting screen of a drive with no MDX I O M2M module HMI parameter se...

Page 35: ...ad current is 200 mA Check that DO3 is not short circuited 53 MDX I O link Communication problem between the drive and the MDX I O M2M Check the MDX I O M2M mounting 69 MDX I O 24V overload The 24V load current is too high Check the MDX I O M2M option I O wiring 70 4mA loss on MDX I O AI4 Loss of the current reference on analog input AI4 Check the wiring and input source of the MDX I O M2M option ...

Page 36: ...rocedure for changing the battery Power down the drive taking care to follow the warnings in sections 2 and 3 Disconnect the MDX I O M2M module if necessary refer to section 2 1 Using a Torx screwdriver undo and then remove the four screws located on the underside of the board as indicated below 2 Then remove the black plate from the module tilting it slightly to one side 1 2 3 Using a Torx screwd...

Page 37: ...board 5 6 Then follow the same procedure in reverse to re fit the electronic board inside its casing At the end of this procedure the option parameter settings will need to be reviewed since the parameters will have reverted to their default value and the clock time will need to be reset refer to section 4 LEROY SOMER declines all responsibility for deterioration seen in an electronic board after ...

Page 38: ...Installation and commissioning manual MDX I O M2M Additional I O module with Datalogger function NOTES 5146 en 2014 03 a LEROY SOMER 38 NOTES ...

Page 39: ...Installation and commissioning manual MDX I O M2M Additional Input Output module with Datalogger function NOTES 5146 en 2014 03 a LEROY SOMER 39 NOTES ...

Page 40: ...Moteurs Leroy Somer Registered ofﬁce Boulevard Marcellin Leroy CS 10015 16915 ANGOULÊME Cedex 9 Limited company with capital of 65 800 512 RCS Angoulême 338 567 258 www leroy somer com IMP210NO130 ...

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