Leroy-Somer LSA R 49.1 Installation And Maintenance Manual Download Page 14

14

INSTALLATION AND MAINTENANCE

LSA R 49.1 Air/air heat exchanger

ALTERNATORS - Ex II 3 G

 

SERVICING - MAINTENANCE

4081 en - 09.2006 / a

LEROY-SOMER

4.5.1 - Checking the winding

You can check the winding insulation by performing a high
voltage test. In this case, you must disconnect all AVR wires.

Damage caused to the AVR in such conditions is not
covered by our warranty.

4.5.2 - Checking the diode bridge

4.5.3 - Checking the windings and rotating 
diodes using separate excitation

During this procedure, make sure that the alternator is
disconnected from any external load and inspect the
terminal box to check that the connections are fully
tightened.

1) Stop the unit, disconnect and isolate the AVR wires.
2) There are two ways of creating an assembly with separate
excitation.

Assembly A

 : Connect a 12 V battery in series with a rheostat

of approximately 50 ohms - 300 W and a diode on both exciter
field wires (5+) and (6-).
 

WARNING : Adapt the diode to the rated excitation
current of the alternator (see nameplate).

Assembly B

 : Connect a "Variac" variable power supply and

a diode bridge on both exciter field wires (5+) and (6-).
 
Both these systems should have characteristics which are
compatible with the machine field excitation power (see the
nameplate).

3) Run the unit at its rated speed.

4) Gradually increase the exciter field current by adjusting the
rheostat or the variac and measure the output voltages on L1
- L2 - L3, checking the excitation voltage and current at no
load and on load (see the machine nameplate or ask for the
factory test report).

When the output voltage is at its rated value and balanced
within <1% for the rated excitation level, the machine is in
good working order. The fault therefore comes from the  AVR
or its associated wiring (ie. sensing, auxiliary windings).

WARNING

WARNING

DIODE BRIDGE 
 
   

C

A

A n o d e

C a t h o d e

-

C

A

+

-

C

A

+

A diode in good
working order must
allow the current
to flow from the anode
to the cathode.

-

-

C     C     C

A     A     A

~

~

~

C     C     C

A     A     A

~

~

~

+

+

~

~

~

C     C     C

A     A     A

C     C     C

A     A     A

~

~

~

6 -   

5 +   

1A diode 

12V battery

 

Rh. 50 -300W

-

+

ASSEMBLY A

Field

1A diode 

-

+

6 -   

5 +   

Variac

AC
220V  

DC
12V  

50

60

70

80

90

100

40

30

20

10

0

ASSEMBLY  B

Field

Summary of Contents for LSA R 49.1

Page 1: ...This manual is to be given to the end user LSA R 49 1 Air air heat exchanger AREP 4 pole ALTERNATORS Ex II 3 G 1 132 474 Installation and maintenance 4081 en 09 2006 a...

Page 2: ...ning symbols Warning symbol for an operation capable of damaging or destroying the machine or surrounding equipment Warning symbol for general danger to personnel Warning symbol for electrical danger...

Page 3: ...ns 5 2 4 Excitation system 5 3 INSTALLATION 3 1 Assembly 6 3 2 Inspection prior to first use 6 3 3 Terminal connection diagrams 7 3 4 Internal coupling 9 3 5 Commissioning 10 3 6 Settings 10 4 SERVICI...

Page 4: ...risks of accidents It is vital that you understand and take notice of the different warning symbols used 1 2 Inspection On receipt of your alternator check that it has not suffered any damage in tran...

Page 5: ...oup 1 class B 2 2 Mechanical characteristics Steel frame End shields in steel pipe in cast iron Greasable ball bearings Mounting arrangement IM 1001 B 34 two bearing with SAE flange and standard cylin...

Page 6: ...s a Dry out the machine for 24 hours in a drying oven at a temperature of approximately 110 C without the AVR b Blow hot air into the air intake having made sure that the machine is rotating with the...

Page 7: ...7 INSTALLATION AND MAINTENANCE LSA R 49 1 Air air heat exchanger ALTERNATORS Ex II 3 G INSTALLATION 4081 en 09 2006 a LEROY SOMER 3 3 Terminal connection diagrams...

Page 8: ...8 INSTALLATION AND MAINTENANCE LSA R 49 1 Air air heat exchanger ALTERNATORS Ex II 3 G INSTALLATION 4081 en 09 2006 a LEROY SOMER 3 3 1 A V R connection...

Page 9: ...3 T6 T5 T2 L2 V D 3 PH Winding 60 Hz 50 Hz 380 415 440 480 A V R terminal 0 380V 6 S Connection code Connection Voltage L L Drawing N LSA491 9 062 N L1 L2 L3 REGULATION REGULATOR 114 114 113 104 104 1...

Page 10: ...connected with the busbar separating the terminals as shown in the terminal connection diagram 3 5 Commissioning The machine can only be started up and used if the installation is in accordance with...

Page 11: ...on probes PTC or PT100 4 2 2 3 Performances We guarantie that the performance of the exchanger complies with the definitions agreed upon ambiant temperature power to be evacuated environmental conditi...

Page 12: ...machine using water or a high pressure washer is strictly prohibited Any problems arising from such treatment are not covered by our warranty The machine should be cleaned with a degreasing agent appl...

Page 13: ...Lack of residual magnetism The alternator builds up but its voltage does not reach the rated value when the battery is removed Check the connection of the voltage reference to the AVR Faulty diodes A...

Page 14: ...tation current of the alternator see nameplate Assembly B Connect a Variac variable power supply and a diode bridge on both exciter field wires 5 and 6 Both these systems should have characteristics w...

Page 15: ...e the air turbine cover 117 Remove the V Ring gasket 249 Remove the inner hood bearing screws 78 Remove the rear flange 82 Remove the ball bearing 70 using a puller with a central screw see fig below...

Page 16: ...the air intake grid 51 Reconnect the field system and close the terminal box 4 7 Table of characteristics Table of average values Alternator 4 poles 50 Hz Standard winding No 6 400V for the excitatio...

Page 17: ...4 Technical Support Service 33 05 45 64 43 69 33 05 45 64 43 67 Fax 33 05 45 64 43 24 Part numbers should be identified from the exploded views and their description from the parts list Our extensive...

Page 18: ...1 Air air heat exchanger ALTERNATORS Ex II 3 G SPARE PARTS 4081 en 09 2006 a LEROY SOMER 5 3 Exploded view 78 70 90 1 4 132 91 50 30 474 284 68 15 28 22 349 343 107 100 140 140 347 60 77 411 410 82 77...

Page 19: ...C T 28 4 Earth terminal 349 1 O ring 30 1 Bush interconnection side 410 1 Front flange 36 1 Bush exciter side 411 8 Fixing screws for front flange 50 1 Air intake grille 474 Departure band 60 1 DE bea...

Page 20: ...MOTEURS LEROY SOMER 16015 ANGOUL ME CEDEX FRANCE 338 567 258 RCS ANGOUL ME S A au capital de 62 779 000 www leroy somer com...

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