Lenze P500 series Operating Instructions Manual Download

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About this documentation

Document history

Lenze ¯ BA_p500 ¯ 3.0

0Fig. 0Tab. 0
1

About this documentation

Contents

This documentation provides you with information about the intended use of the

Panel

Controller p500

in the Lenze "Controller−based Automation" control system.

Reference manual "Controller"

Here you can find detailed information on the

parameter setting and

programming

of the Lenze Controllers.

Target group

This documentation is directed at qualified skilled personnel according to IEC 60364.

Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the
product.

1.1

Document history

Version

Description

3.0

08/2014

TD17

EAC conformity supplemented

General updates and corrections

New layout

2.0

10/2013

TD06

General revision and UL approval

1.0

07/2012

TD29

First edition

Summary of Contents for P500 series

Page 1: ... P ô Ä P ôä Operating Instructions EN p500 P50GAP Panel Controller p500 ...

Page 2: ...lease read these instructions before you start working Follow the enclosed safety instructions Tip Information and tools concerning the Lenze products can be found in the download area under www lenze com ...

Page 3: ...cording to UL CSA 12 3 Product description 14 3 1 Scope of supply 14 3 2 Application as directed 15 3 3 Device features 16 3 4 Identification 17 3 5 Controls and displays 19 3 6 UPS functionality 21 3 7 Real Time Clock functionality 21 3 8 Resetting the device Reset 21 4 Technical data 22 4 1 General data and operating conditions 22 4 2 Mechanical data 23 4 3 Electrical data 24 5 Mechanical instal...

Page 4: ...ltage supply 24 V 31 6 3 1 Connection plan 31 6 3 2 Mains connection 24 V 31 6 4 Interfaces for peripheral devices 32 6 4 1 Ethernet interface 32 6 4 2 EtherCAT interface 32 6 4 3 USB interface 33 6 4 4 Communication interface MC card 33 6 4 5 SD card interface 33 7 Maintenance 34 7 1 Regular checks 34 7 2 Cleaning 34 8 Index 35 ...

Page 5: ... parameter setting and programming of the Lenze Controllers Target group This documentation is directed at qualified skilled personnel according to IEC 60364 Qualified skilled personnel are persons who have the required qualifications to carry out all activities involved in installing mounting commissioning and operating the product 1 1 Document history Version Description 3 0 08 2014 TD17 EAC con...

Page 6: ...he decimal point is always used For example 1234 56 Warnings UL warnings Given in English and French UR warnings Text Program name PC software For example Lenze Engineer Icons Page reference Reference to another page with additional information For instance 16 see page 16 Documentation reference Reference to another documentation with additional information Example EDKxxx see documentation EDKxxx ...

Page 7: ...ding measures are not taken Danger Danger of personal injury through a general source of danger Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Stop Danger of property damage Reference to a possible danger that may result in property damage if the corresponding measures are not taken Application notes Pictograph and si...

Page 8: ...turer spare parts All specifications of the corresponding enclosed documentation must be observed This is vital for a safe and trouble free operation and for achieving the specified product features The procedural notes and circuit details provided in this document are proposals which the user must check for suitability for his application The manufacturer does not accept any liability for the sui...

Page 9: ...ment according to EN 61000 6 4 These products may cause radio interference in residential areas If this happens the operator may need to take appropriate action For compliance with the limit values for radio interference emission at the site of installation the components if specified in the technical data have to be mounted in housings e g control cabinets The housings have to enable an EMC compl...

Page 10: ...Safety instructions General safety information 2 10 Lenze BA_p500 3 0 Disposal Recycle or dispose of the product according to the applicable regulations ...

Page 11: ... be paid by the operator A touchscreen does not comply with the Ergonomics Directive ZH 1 618 This is why it is only designed for short time inputs and monitoring functions For longer inputs connect an external keyboard In the event of a fault unplug the power connector immediately and send back the device to the manufacturer The address can be found on the self addressed envelope included in this...

Page 12: ...ity of 55 RH with a linear derating to 40 C at 90 RH P500 15 0 55 C in vertical landscape or portrait mounting position only at a relative humidity of 45 RH with a linear derating to 40 C at 90 RH These devices are intended for mounting in the outer surface of an enclosure Type 1 4 and 4X indoor use only Warnings Field Wiring Markings Wiring Terminal MSTB 2 5 3 STF 5 08 Use 60 or 60 75 C copper wi...

Page 13: ... vertical uniquement montage horizontal ou vertical pour 45 RH d humidité relative réduction linéaire à 40 C à 90 RH d humidité Ces équipements sont destinés à être montés sur la surface extérieure d un coffret de protection de types 1 4 et 4X usage intérieur exclusivement Warnings Marquage du câblage à pied d oeuvre Bornier de câblage MSTB 2 5 3 STF 5 08 Utiliser exclusivement des conducteurs en ...

Page 14: ... 4 cm 38 1 cm p500_001 Fig 3 1 Panel Controller p500 3 1 Scope of supply Number Name 1 Panel Controller 4 8 10 Screw tensioner For screen size 17 8 cm 7 0 For screen size 26 4 cm 10 4 For screen size 38 1 cm 15 0 1 Connection plug for voltage supply 1 SD card inserted 1 Mounting instructions ...

Page 15: ...y result in death injury or damage to material assets The Controller in particular must not be used in private areas in potentially explosive atmospheres in areas with harmful gases oils acids radiation etc in applications where vibration and impact loads occur which exceed the requirements of EN 61131 2 to execute safety functions as for example in the air traffic control in flight control system...

Page 16: ...Touchscreen Resistive single touch Anti Newton ring design Surface hardness 3H Transmittance 80 Processor type Fanless ATOMä 1 6 GHz 512 kB L2 Cache Memory RAM 1 GB DDR2 RAM Read only memory flash 2 GB SD SDHC card 128 MB Retain memory 128 kB Interfaces SD SDHC card 1 Ethernet 2 EtherCAT 1 USB 2 0 2 Option MC card MC CAN2 CANopen master slave MC PBM PROFIBUS master MC PBS PROFIBUS slave MC PNC PRO...

Page 17: ...r 2 CODESYS licence number 3 Nameplate 4 MAC address LAN2 EtherCAT 5 MAC address LAN1a b Ethernet 6 Terminal assignment Nameplate Input HW SW Type 32xxC_002 Fig 3 2 Typenschild Pos Description 1 Manufacturer 2 Certification 3 Type designation 4 Technical data 5 Serial number as bar code and numerically 6 Material number customer specific 7 Type code order number ...

Page 18: ...02S13 x 15 000 Screen size 4 26 4 cm 10 4 6 38 1 cm 15 0 9 17 8 cm 7 0 MC card 0 without 5 MC PBM PROFIBUS master 6 MC PBS PROFIBUS slave 7 MC PNC PROFINET scanner 8 MC PND PROFINET device 9 MC CAN2 CANopen master slave D MC ISI RS232 RS422 RS485 Control technology runtime software 3 Logic LPC1000 V3 x 4 Motion MPC1200 V3 x ...

Page 19: ...p500 3 0 3 5 Controls and displays X5 USB X4 LAN 1a X6 USB X3 LAN 1b X2 EtherCAT SD SDHC LEDs Reset X1 Power Reseved p500 003 Fig 3 3 Control and display elements Pos Description A Touchscreen B Panel Controller C Slot for MC card optional D Screw tensioner ...

Page 20: ...g blue Blinking red Blinking yellow Off SD card not available not inserted correctly Flashing yellow Off Off Off Input voltage has not reached a minimum value powerfail UPS function is triggered Blinking yellow Off Off Off State after switch on restart or a reset Blinking blue yellow Off Off Off System clock not synchronised Off Off Off Off Reset has been triggered Backup Restore software manual H...

Page 21: ...ckup data SD SDHC card Buffer time sufficient for 128 kB of retain logbook data 3 7 Real Time Clock functionality The operating system is provided with the CMOS RTC time via a maintenance free clock chip The CMOS RTC time is stored internally for at least 28 days Then the time must be reset manually e g via the WebConfig parameter 91 A battery is not required 3 8 Resetting the device Reset To rese...

Page 22: ...e IEC 61131 2 Protective measures Against short circuit EMC Interference emission EN 61000 6 4 Class A industrial premises Noise immunity EN 61000 6 2 Industrial premises EN 61000 4 2 ESD severity 3 i e Air discharge 8 kV 4 kV with contact discharge EN 61000 4 3 RF interference housing 80 MHz 1000 MHz 10 V m 80 AM 1 kHz EN 61000 4 4 Burst severity level 3 EN 61000 4 5 Surge severity 1 EN 61000 4 6...

Page 23: ...cm 15 0 0 10 20 30 10 20 30 40 50 60 70 80 C RH 20 40 60 80 A During operation B During storage transport Mounting conditions Mounting place In the control cabinet screen protected against direct solar radiation Mounting position Connections to the sides or at the bottom 4 2 Mechanical data Panel Controller Dimensions Mass 1 W x H x D mm kg p500 17 8 cm 7 0 210 x 155 x 86 1 4 26 4 cm 10 4 263 x 22...

Page 24: ...3 31 2 38 1 cm 15 0 0 7 16 8 1 5 36 0 1 For 24 V without MC card max 0 25 A and without USB consumer max 2 x 0 5 A 2 For 24 V full load and during the boot UPS loading phase max 30 s Screen display Panel Controller Format Resolution Number Colours Brightness Contrast BLT 1 pixels cd m2 h p500 17 8 cm 7 0 15 9 800 x 480 WVGA 262144 320 1 400 20000 26 4 cm 10 4 4 3 800 x 600 SVGA 400 1 700 50000 38 ...

Page 25: ... be sure to observe an ergonomic position of the screen and pay regard to the incidence of light which may cause reflections on the screen During installation there is a danger that the controller will fall out of the mounting cutout You should therefore secure it to prevent this happening until all screw clamps have been fitted During mounting the gasket of the front frame is exposed and can be d...

Page 26: ... Dimensions a2 a1 a e1 e3 b2 b1 b e2 40 40 40 40 40 p500_004 Fig 5 1 Dimensions and mounting clearances Panel Controller a a1 a2 b b1 b2 e1 e2 e3 mm p500 17 8 cm 7 0 210 191 182 155 136 104 82 4 22 26 4 cm 10 4 282 263 240 221 38 1 cm 15 0 390 371 310 291 87 6 27 ...

Page 27: ...ion Mounting steps 5 27 Lenze BA_p500 3 0 5 3 Mounting steps 1 Insert the panel controller into the mounting cutout 1 m n p500_006 Panel Controller m n mm p500 17 8 cm 7 0 194 139 26 4 cm 10 4 266 224 38 1 cm 10 4 374 294 ...

Page 28: ...Mechanical installation Mounting steps 5 28 Lenze BA_p500 3 0 2 Use vice clamp 2 a b c x p500_007 x Positioning aid for screw clamps 3 Tighten the screws max 20 Ncm max 1 7 lbin 3 p500_008 ...

Page 29: ...arts of it will be destroyed Protective measures Always switch off the voltage supply when working on the device This particularly applies Before connecting disconnecting connectors Before plugging in plugging out modules All persons handling printed circuit boards have to take account of ESD measures Contacts of plug connectors must not be touched Printed circuit boards may be touched only at pla...

Page 30: ...he system Structure Provide electrical contact between the device and the earthed mounting plate Mounting plates with conductive surfaces zinc coated stainless steel allow permanent contact Painted plates are not suitable for an EMC compliant installation If you use several mounting plates Connect as much surface of the mounting plates as possible e g with copper strips When laying the cables pay ...

Page 31: ...upply voltage is applied After the operating system has been shut down the controller switches off automatically For restarting the supply voltage has to be disconnected for a short time 6 3 1 Connection plan L1 N PE L1 N 0V 24 0 VPE 24 V 0 1 F 2 CPC2xx 006 Fig 6 1 Connection plan for voltage supply 24 V Pos Description A Panel Controller B Power supply unit C PE conductor connection on the supply...

Page 32: ...00 Mbps Note If the RJ45 plug connection is exposed to oscillating or vibrating stress Use a strain relief in the immediate vicinity of the RJ45 socket Select the contact surface on which the device is mounted as fixing point of the strain relief Comply with the related minimum bending radius of the cable used 6 4 2 EtherCAT interface Figure Connection Connection type Cable type X2 EtherCAT RJ45 s...

Page 33: ... data on the SD card ensures that the data match the application in the present version in each case With the SD card data in another device can be easily replaced This makes it possible to avoid automatic update downgrade processes that are possibly undesirable and difficult to manage The SD card is used as flash memory for the following applications PLC boot project not for Lenze HMI devices Vis...

Page 34: ...e consequences The housing or the screen may be scratched or blunt if you use alcoholic solvent containing or abrasive detergents Electric components may be destroyed by a short circuit due to humidity by static discharge Protective measures Before cleaning disconnect the device from the power supply as otherwise unintentional commands may be activated via the touchscreen Clean the device front sc...

Page 35: ... 29 Interfaces for peripheral devices 32 Mains connection 24 V 31 SD card interface 33 USB interface 33 Electrical isolation 22 EMC 22 EMC compliant wiring 30 Enclosure 22 Ergonomics 11 Error behaviour 11 EtherCAT interface 32 Ethernet interface 32 F Fault behaviour 11 G General data 22 I Identification 17 Installation electrical 29 Communication interface MC card 33 Connecting voltage supply 24 V...

Page 36: ... Reset 21 Resetting the device Reset 21 S Safety instructions 8 application as directed 15 definition 7 layout 7 Scope of supply 14 Screen display technical data 24 SD card interface 33 shielding EMC compliant wiring 30 Shock resistance 22 Short circuit 29 Static discharge 29 Status LED 20 Storage temperature 22 structure EMC compliant wiring 30 Supply 24 T Technical data 22 Electrical data 24 Gen...

Page 37: ...13 52 D 31763 Hameln Hans Lenze Str 1 D 31855 Aerzen Germany 49 5154 82 0 49 5154 82 2800 lenze lenze com www lenze com Lenze Service GmbH Breslauer Straße 3 D 32699 Extertal Germany 008000 2446877 24 h helpline 49 5154 82 1112 service lenze com 10 9 8 7 6 5 4 3 2 1 ...

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