Lenze m500-P Series Operating Instructions Manual Download Page 1

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Operating instructions

AC motors

m500−P; m540−P; m550−P |
0.75 kW ... 55 kW

Three−phase AC motors

Summary of Contents for m500-P Series

Page 1: ...ZCq ZCq Operating instructions EN AC motors m500 P m540 P m550 P 0 75 kW 55 kW Three phase AC motors l...

Page 2: ...read these instructions before you start working Follow the safety instructions enclosed Note For safety rated built on accessories the manufacturer s operating instructions have to be observed 0Fig...

Page 3: ...ical data 19 4 1 General data and operating conditions 19 5 Mechanical installation 20 5 1 Important notes 20 5 2 Preparation 21 5 3 Installation 22 5 4 Assembly of built on accessories 23 5 5 Spring...

Page 4: ...the component parts 46 8 3 4 Checking the rotor thickness 47 8 3 5 Checking the air gap 47 8 3 6 Release voltage 48 8 3 7 Adjusting the air gap 48 8 3 8 Rotor replacement 49 8 4 Installation of a spr...

Page 5: ...e phase AC motors Type Name m500 P m540 P m550 P Three phase AC motors squirrel cage induction motor Target group This documentation is directed at qualified skilled personnel according to IEC 60364 Q...

Page 6: ...s Page reference Reference to another page with additional information For instance 16 see page 16 Documentation reference Reference to another documentation with additional information Example EDKxxx...

Page 7: ...h dangerous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury through...

Page 8: ...erated unless completely assembled must never be operated without the covers guards can depending on their degree of protection have live movable or rotating parts during or after operation Surfaces c...

Page 9: ...er or falling down Standing beneath suspended loads is prohibited Risk of breakage The motors mounted to the gearbox are partly equipped with transport eyebolts that are solely intended for mounting d...

Page 10: ...ion applies to are no household appliances but are exclusively intended as components for re utilisation for commercial use or professional use in terms of IEC EN 61000 3 2 They meet the requirements...

Page 11: ...es Motor protection Installed thermal detectors are no full protection for the machine Installed overload protection does not prevent an overload under any conditions Installed brakes are no fail safe...

Page 12: ...l 2 12 Lenze BA 33 0008 5 0 Fire protection Fire hazard Prevent contact with flammable substances 2 5 Disposal Sort individual parts according to their properties Dispose of them as specified by the c...

Page 13: ...dentified by the motor name The technical documentation and nameplate show the motor code The table below shows a list of the motor names and the first eleven digits of the corresponding motor code m5...

Page 14: ...540 P180 L4 M54AP180L04 m540 P200 M4 M54AP200M04 m540 P225 M4 M54AP225M04 m540 P225 L4 M54AP225L04 m540 P250 M4 M54AP250M04 m550 P Motor name Motor code m550 P80 M4 M55AP080M04 m550 P90 M4 M55AP090M04...

Page 15: ...225 Overall length Very short K Abbr S Medium M Long L Very long V Number of poles 4 pole 04 Enclosure IP54 55 5 Cooling Self ventilation E Forced ventilation F No ventilation S Brake attachment No br...

Page 16: ...s 0 2 pole resolver for three phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of steps increments per revolution 32 128 512 1024 2048 Voltage Medium supply voltage 5V 8V 15V 24V Inte...

Page 17: ...7 22 26 19 15 17 21 20 1 Geared motor with a directly mounted motor layout B with QR code L h cos j Hz kW r min V A 9 2 1 16 1 16 2 16 3 18 15 14 1 11 16 4 16 5 16 6 16 7 16 4 16 5 5 4 5 2 C86 14 3 1...

Page 18: ...r specifications 14 14 1 Temperature class 14 14 2 Enclosure 14 14 3 Motor protection 15 Applicable conformities approvals and certificates 16 Rated data for various frequencies 16 16 1 Hz frequency 1...

Page 19: ...ment CSA C390 10 Energy Efficiency Test Methods for Three Phase Induction Motors CCC GB Standard 12350 2009 Safety requirements of small power motors The applicable approvals for the product you have...

Page 20: ...g of the motor to the gearbox and must not be used for the entire geared motor Only move the drive with means of transport or hoists that have sufficient load bearing capacity Ensure safe fixing Avoid...

Page 21: ...ove dirt using standard cleaning solvents Stop Bearings or seals must not come into contact with the solvent material damages After a long storage period 1 year you have to check whether moisture has...

Page 22: ...140 C are possible Protect against contact Note From the air inlet to other component parts a minimum distance of 10 of the outer diameter of the fan cover must be complied with Ensure an even surfac...

Page 23: ...e motors Mount the transmission elements Shocks and impacts must be avoided They could destroy the motor For mounting always use the centre bore in the motor shaft as specified by DIN 332 DR M Toleran...

Page 24: ...es the voltage drop must be checked due to increasing conductor resistance and compensated for by higher input voltage if necessary The following applies to Lenze system cables U UB 0 08 W m L IB U V...

Page 25: ...hich must not exceed the limit value for emergency stops that depends on the operating frequency motor catalogue Lenze drive solutions formulas dimensioning and tables Q Jtot Dw2 MK MK ML Q J Friction...

Page 26: ...ck the manual release only for service work The manual release must not be locked during operation otherwise the brake could be damaged Always secure the terminal block against loosening in every posi...

Page 27: ...on the nameplate and the connection scheme in the terminal box The terminal box has to be free of foreign bodies dirt and humidity All unused cable entries and the box itself must be sealed against du...

Page 28: ...112 132 160 180 200 225 CuZn 1 5 2 0 3 5 6 0 8 0 m500 P m550 P Nm 10 j M12 M16 M20 M25 M32 M40 M50 x 1 5 x 1 5 x 1 5 x 1 5 x 1 5 x 1 5 x 1 5 1 0 7 1 1 2 5 3 3 3 2 3 3 4 6 8 10 14 m540 P Nm Material M1...

Page 29: ...0 3 0 5 0 7 0 9 1 1 MT m500 001 des Fig 1 Permissible voltage peaks for actuation on the frequency inverter IEC TS 60034 25 2007 corresponds to IVIC C B B 500 V m540 P Lenze standard A m500 P m550 P P...

Page 30: ...Temperature monitoring Terminal strip terminal board Contact Meaning Note 1 TB1 Thermal contact TCO Max 250 V Max 1 6 A 1 TB2 1 TP1 PTC thermistor 1 TP2 1 R1 Thermal sensor KTY Observe polarity 1 R2...

Page 31: ...4 5 6 Connection to N mains Brake connection Brake connection Switching contact DC switching BD1 1BD1 5 Brake DC operated DC connection BD2 1BD2 6 MS1 2S1 32 Brake microswitch release control Two way...

Page 32: ...ro track inverse parameter channel RS485 B10 1 Shield housing Shield incremental encoder 1 The terminal is not assigned if insulation at N end shield of the motor has been selected 6 4 Plug connectors...

Page 33: ...the System cables system manual must be observed 6 4 2 Power connections Power brake thermal sensor ICN 6 pole and 8 pole 6 pole external view of poles Contact Name Meaning M23 1 2 BD1 BA1 BD2 BA2 Br...

Page 34: ...e U MT plug in connector 001 iso dms 4 1 3 A B C D PE PE conductor 3 W Power phase W 4 V Power phase V A B TB1 TP1 R1 TB2 TP2 R2 Thermal sensor TCO PTC KTY TCO PTC KTY C D BD1 BA 1 BD2 BA2 Switching c...

Page 35: ...phase external view of poles Contact Name Meaning M17 PE PE conductor 1 4 2 5 6 3 1 2 U1 U2 AC fan 3 Not assigned 4 5 U U DC fan 6 Not assigned Three phase external view of poles Pin Standard descript...

Page 36: ...igned 10 Shield Encoder housing shield 11 12 KTY KTY Thermal detector KTY Incremental encoder sin cos absolute value encoder Hiperface external view of poles Contact Name Meaning M23 1 B Track B SIN 2...

Page 37: ...7 GNG Mass 8 UB Supply Further information is provided in the System cables system manual at www Lenze com Download Technical documentation Finding technical documentation Filter Type of contents Syst...

Page 38: ...8 Lenze BA 33 0008 5 0 Terminal box Module Contact Name Meaning a 1 U1 Terminal board 2 V1 Terminal board 3 W1 Terminal board b Blind module c 1 KTY PTC TCO Thermal sensor 2 AC Brake 3 AC Brake 4 Swit...

Page 39: ...n HAN 10E HAN GTM 007 iso HAN GTM 004 iso Terminal box Contact Name Meaning 1 U1 Terminal board 2 V1 3 W1 4 AC Holding brake 5 AC 6 W2 Terminal board 7 U2 8 V2 9 KTY PTC TCO Thermal sensor 10 KTY PTC...

Page 40: ...ctive devices not even in a trial run Check the correct operation of the brake before commissioning motors with brakes 7 2 Before switching on Note Before switch on you must ensure that the motor star...

Page 41: ...rrectly Have the protective devices against overheating temperature sensor evaluation been activated Is the inverter correctly parameterised for the motor Inverter operating instructions Are the elect...

Page 42: ...ing status the surface temperature for motors can be up to 140 C For the protection against burn injuries provide protection against contact if necessary Observe cooling off times During operation car...

Page 43: ...ore commissioning Seal bore holes with grease 8 2 Maintenance intervals Inspections If the machine is exposed to dirt clean the air channels regularly 8 2 1 Motor Only the bearings and shaft sealing r...

Page 44: ...ntained failures production losses or damage to the system may occur Therefore a maintenance concept adapted to the particular operating conditions and brake loads must be defined for every applicatio...

Page 45: ...plates and counter friction faces have an increased initial rate of wear Wear on spring applied brakes The used spring applied brakes have a low rate of wear and are designed for long maintenance int...

Page 46: ...brake rotor and brake hub Armature plate bracket Armature plate cap screws and bolts are deflected Number of start stop cycles Level of braking torque Load changes and impacts due to reversal error du...

Page 47: ...the motor must not run 1 Remove fan cover and cover ring if attached 2 Measure rotor thickness with calliper gauge If a friction plate is attached ensure a flanged edge at the outer diameter of the f...

Page 48: ...sible 8 3 7 Adjusting the air gap Danger The brake must be free of residual torque Stop For the flange design please observe the following if the flange is mounted with additional screws Clearing hole...

Page 49: ...etween the stator and the armature plate is calculated as follows Distance rotor thickness sLrated height of head sLrated 49 10 Evenly remove the sleeve bolts until the calculated distance is reached...

Page 50: ...y hand Fig 3 Stop Please note the following for the version brake with shaft sealing ring in torque adjustment ring 2 Lightly lubricate the lip of the shaft seal with grease 3 When assembling the stat...

Page 51: ...9 Note Do not insert feeler gauge further than 10 mm between the armature plate 2 and stator 1 If sL 49 is not within the tolerance readjust the air gap 8 4 3 Adjusting the air gap Danger Disconnect v...

Page 52: ...visible 2 Align pitch circle and fastening bore hole thread 8 4 5 Assembly of the flange 15 6 6 1 KL458 008 a Fig 7 Flange mounting 6 Flange 15 End shield 6 1 Set of screws 1 Hold the flange 6 against...

Page 53: ...1 2 1 5 6 13 27 13 10 KL458 010 a KL458 007 a Fig 8 Cover ring mounting 1 Complete stator 10 Cheese head screw 15 End shield 2 Armature plate 27 Friction plate 6 Flange 13 Cover ring 1 Insert the cab...

Page 54: ...essage on the inverter Check encoder cable Brake does not release Check electrical connection 27 Check air gap brake documentation Check continuity of magnetic coil Drive blocks Check components for e...

Page 55: ...or IE3 3 Year of manufacture 4 Name or trademark official registration number and manufacturer s place of establishment 5 Model number of the product 6 Number of poles of the motor 7 Rated output pow...

Page 56: ...0AP 132M04 M55AP 132L04 M50AP 132L04 M55AP 160M04 M50AP 160M04 M55AP 160L04 M50AP 160L04 M55AP 180M04 M50AP 180M04 M55AP 180L04 M50AP 180L04 M55AP 180V04 M50AP 180V04 M55AP 200M04 M50AP 200M04 M55AP 2...

Page 57: ...90M04 M54AP 090L04 M55AP 100M04 M54AP 100L04 M54AP 112M04 M54AP 132M04 M54AP 132L04 M54AP 160M04 M54AP 160L04 M54AP 180M04 M54AP 180L04 M54AP 200M04 M5AP 225M04 M54AP 225L04 M54AP 250M04 6 Number of p...

Page 58: ...3 Hameln Breslauer Stra e 3 32699 Extertal GERMANY HR Lemgo B 6478 49 5154 82 0 49 5154 82 2800 lenze lenze com www lenze com Lenze Service GmbH Breslauer Stra e 3 D 32699 Extertal Germany 00800024468...

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