Lenze L-force GFL Operating Instructions Manual Download Page 3 | Manualshive

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BA 12.0023−EN 6.0

Document history

Material number Version

Description

00 390 375

1.0

11/1995

TD09

1st edition for pilot series

00 393 076

1.0

03/1997

TD09

Completely revised

00 393 076

1.0

04/2000

TD09

Addendum to Ch. 4.4.1 Preparatory work
Updated illustrations for Ch. 4.4.10 Gearbox with breather

00 407 986

1.0

12/2000

TD09

Completely revised
Revised product key and position of system blocks
Supplement with gearbox 03
Ch. 4.4.12 Gearbox with compensation container in mounting position C
Ch. Spare parts list compensation container
Changes of lubricant quantities

00 425 604

1.0

08/2001

TD09

Ch. 4.4.8 Assembly of shrink disk cover: new
Ch. 4.4.9 Assembly of hoseproof hollow shaft cover: new
Supplement with GKR 05

00 425 604

2.0

11/2001

TD09

Changes of lubricant quantities

00 460 708

1.0

12/2002

TD09

Changes of nameplates
Supplement with GKR 06
Change of company’s name

00 460 708

2.0

02/2003

TD09

Supplement − Warning in Ch. 4

00 476 711

2.1

10/2003

TD09

Changes: Product key and position of system blocks
Supplement with Ch. 7.2.2 , Roller bearing grease and Ch. 7.2.3, Lubricant table

13124908

3.0

11/2005

TD09

New "geared motor" nameplate included.
Revision of the lubricant table

13166718

4.0

08/2006

TD09

Revision of the nameplate marking
New nameplate: CSA/UL version
Supplement with Ch. Mounting the shrink disc with a rotating cover
Revision of the Ch. Position of the breathing, oil filler plug and oil drain plug
Addition of the drive sizes: 3F; 4E; 6C and 7C

13290892

5.0

03/2009

TD09

Complete revision

.A0=

6.0

10/2009

TD09

Conversion from G−motion to L−force Geared Motors
Supplement − Ch. Condensation drain hole

0Fig. 0Tab. 0

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Summary of Contents for L-force GFL

Page 1: ...BA 12 0023 EN A0 A0 Operating Instructions GLL l GST GFL GKS GKL GKR GSS Gearbox L force Geared Motors...

Page 2: ...earing flange for IEC standard motors or NEMA DC permanent magnet motor 13 12x SGS DC motor smooth housing MGFQU MGFQK DC motor ribbed housing MGFRK Servo motor synchronous totally enclosed fan cooled...

Page 3: ...GKR 05 00 425 604 2 0 11 2001 TD09 Changes of lubricant quantities 00 460 708 1 0 12 2002 TD09 Changes of nameplates Supplement with GKR 06 Change of company s name 00 460 708 2 0 02 2003 TD09 Supple...

Page 4: ...l 4 BA 12 0023 EN 6 0 Nameplate Geared motor Standard version Nameplate GNG 001 iso CSA UL version Nameplate GNG 002 iso...

Page 5: ...Additional customer data 11 Bar code 12 Rectifier identifier 13 Information on operating mode 14 Additional information on motor Thermal class Degree of protection Motor protection 15 Applicable confo...

Page 6: ...sion Pos 1 Production site country www Lenze com 2 Gearbox type Gearbox and motor type 3 Year of manufacture week of manufacture 4 Mounting position position of the system modules 5 Rated torque rated...

Page 7: ...otec connector 2 3 4 5 Without terminal box Motec connector 0 A B C D E F GKS GSS GKL Solid shaft 3 5 8 3 5 Hollow shaft 0 Hollow shaft with shrink disc 3 5 Flange 3 5 8 3 5 Without flange 0 Terminal...

Page 8: ...echanical installation 17 4 1 Transport equipment for gearbox 17 4 2 Storage 19 4 3 Backstop 19 4 4 Mounting 21 4 4 1 Preparation 21 4 4 2 General information about the assembly of drive systems 22 4...

Page 9: ...tenance operations 54 7 2 1 Opening the condensation drain hole 54 7 2 2 Roller bearing grease 55 7 2 3 Table of lubricants 56 7 2 4 Replacing the lubricant 59 7 2 5 Lubricant quantity 59 7 2 6 Amount...

Page 10: ...ructions must always be complete and perfectly readable 1 2 Terminology used Term In the following text used for Gearboxes Gearbox of product family GLL Drive system Drive system with gearboxes GLL an...

Page 11: ...hall be deemed inappropriate 1 5 Legal regulations Liability The information data and notes in the Operating Instructions were state of the art at the time of printing Claims referring to drive system...

Page 12: ...ctions and who are able to recognise potential hazards See IEC 364 definition of skilled personnel 2 2 General safety information This safety information does not claimed to be complete In case of que...

Page 13: ...erous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury through a gene...

Page 14: ...hey consist of Reduction gearboxes Helical gearboxes Shaft mounted helical gearboxes Helical worm gearboxes Helical bevel gearboxes Bevel gearbox Variable speed drives Motors Mode of operation Torque...

Page 15: ...60 70 GLL06 70 70 80 90 100 125 GLL07 125 125 150 150 175 GLL09 200 200 225 225 250 GLL11 350 375 375 400 GLL14 625 650 650 Gearbox size Geared motors Motor frame sizes Gearboxes 132 LL 160 LL 180 LL...

Page 16: ...100 C If these temperatures are exceeded measures are necessary to reduce the temperature see chapter 8 Danger Depending on the operating conditions surfaces may be hot provide protection against acci...

Page 17: ...d dismounting and must not be used for the complete geared motor 4 1 Transport equipment for gearbox As of size 05 Lenze GST GKS and GSS gearboxes are as standard available with a transport thread for...

Page 18: ...f eye bolt in kg Danger Completely screw in eye bolts They must be located evenly and all over If possible the eye bolts should be loaded vertically in the direction of the screw axis Diagonal or late...

Page 19: ...on A Fill gearbox with oil grade filled in see nameplate up to the top breather oil bore Then mount plug screw or breather element do not activate again 4 3 Backstop To prevent machine operation again...

Page 20: ...re designed such that the motor rotates CCW when viewed on the fan cover when a CW three phase field L1 W U1 L2 WV1 L3 W W1 is applied Stop The drive motor must under no circumstances be started in st...

Page 21: ...ust be observed 1 Place receptacle under oil drain plug 2 Remove ventilation oil filler plug 3 Completely drain lubricant 4 Screw in oil drain plug 5 Fill in oil quantity for the corresponding mountin...

Page 22: ...e systems Check the combination of drive function and machine functions Check the direction of rotation see Fig 2 The mounting surfaces must be even without torsion and free from vibration Align the d...

Page 23: ...hread mm Tightening torque Nm 1A 11 23 23 M4 M3 1 34 M3 1 34 1B 14 30 30 2B 11 23 23 1C 19 40 25 M5 M6 10 5 B6 x 6 x 16 M4 2 9 2C 14 40 25 B5 x 5 x 16 3C 14 40 25 4C 14 40 25 6C 11 40 25 7C 19 40 25 M...

Page 24: ...4 5 1 Assembly of standard hub clamping hub 1 Fit motor key 2 Fit enclosed key for drive sizes LC LE LF 2 Push the coupling hub over the motor shaft mounting dimension m see Fig 3 and Tab 3 must be ob...

Page 25: ...es 2 Push the coupling hub over the motor shaft mounting dimension m see Fig 3 and Tab 3 must be observed 3 Align the hub and tighten the clamping screws until they have contact 4 Tighten the clamping...

Page 26: ...ned by half a revolution per pass Unscrew all clamping screws by 3 4 threads 2 Remove the screws next to the forcing threads and screw them into the other threads until they have contact 3 Tighten the...

Page 27: ...Mounting 1 Draw the gearbox with hollow shaft onto the machine shaft to be driven Apply the supplied assembly paste Fig 5 on the shaft and in the hollow shaft bore GT GNG GKR 011 iso GT GNG GKR 011_a...

Page 28: ...2 0611 Auxiliary tool recommended dimensions dH7 d2 c7 18 20 M6 4 25 30 M10 5 6 35 M12 7 40 45 M16 8 9 50 55 M16 M20 10 11 60 70 M20 13 14 80 M20 16 100 M24 24 Tab 4 Dimensions in mm Note With bevel g...

Page 29: ...e auxiliary tool not for GKR Auxiliary tool recommended dimensions dH7 c8 c9 25 30 10 3 35 12 3 40 45 16 4 50 55 16 20 5 60 70 20 5 80 20 6 100 24 8 Tab 6 Dimensions in mm 4 4 7 Mounting the shrink di...

Page 30: ...rface roughness Rz 15 mm 3 Thoroughly clean and degrease hollow shaft bore and machine shaft Note Thoroughly degrease the bore over the entire hollow shaft length to make sure that remainders of the a...

Page 31: ...nts are permissible GT GNG 001 iso Fig 9 Hollow shaft with shrink disk 3 Outer ring 0 free of grease 4 Inner ring Hollow shaft bore mm 20 25 30 35 40 50 60 65 80 100 Torque Nm 12 30 30 30 30 30 59 70...

Page 32: ...in the inner ring For loosening the outer ring screw in the screws evenly to prevent canting Press off the outer ring until loosened completely 4 Remove the drive from the machine shaft Stop Dismantl...

Page 33: ...This cover is supplied loose on delivery 2 x x 3x120 1 3 Fig 10 1 Protection cover 2 Cheese head screw 3 Thread reducing sleeve 1 Screw the three reducing bushes 3 into the flange with a screwdriver s...

Page 34: ...and 14 1 3 2 4 3x120 Fig 11 1 Protection cover 2 Cheese head screw 3 Thread reducing sleeve 4 Seal 1 Screw the three reducing bushes 3 into the flange with a screwdriver so they are flush and stagger...

Page 35: ...ied with a breather element bear a corresponding label on the gearbox Remove shipping bracket on breather valve GT GNG 13285760 iso dms For mounting positions differing from the standard mounting posi...

Page 36: ...EN 6 0 4 4 11 Breather position oil filling screw and drain plug Helical gearbox GST 05 09 1 A B C D E F GT GNG GST 1 001_A F iso dms A F Mounting positions Breathing oil filler plug on both sides Oi...

Page 37: ...plug 4 l 37 BA 12 0023 EN 6 0 Helical gearbox GST 05 14 2 foot mounting A B C D E F GT GNG GST 2 001_A F iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite...

Page 38: ...in plug 4 l 38 BA 12 0023 EN 6 0 Helical gearbox GST 05 14 2 flange housing A B C D E F GT GNG GST 009 iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oi...

Page 39: ...drain plug 4 l 39 BA 12 0023 EN 6 0 Helical gearbox GST 06 14 3 A B C D E F GT GNG GST 3 001_A F iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oil con...

Page 40: ...n plug 4 l 40 BA 12 0023 EN 6 0 Shaft mounted helical gearbox GFL 05 14 2 A B C D E F GT GNG GFL 2 001 iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oi...

Page 41: ...n plug 4 l 41 BA 12 0023 EN 6 0 Shaft mounted helical gearbox GFL 06 14 3 A B C D E F GT GNG GFL 3 001 iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oi...

Page 42: ...ain plug 4 l 42 BA 12 0023 EN 6 0 Helical bevel gearbox GKS 06 14 3 A B C D E F GT GNG GKS 3 001_A F iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oil...

Page 43: ...ain plug 4 l 43 BA 12 0023 EN 6 0 Helical bevel gearbox GKS 06 14 4 A B C D E F GT GNG GKS 4 001_A F iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oil...

Page 44: ...rain plug 4 l 44 BA 12 0023 EN 6 0 Helical worm gearbox GSS 05 07 2 A B C D E F GT GNG GSS 2 001_A F iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oil...

Page 45: ...rain plug 4 l 45 BA 12 0023 EN 6 0 Helical worm gearbox GSS 06 07 3 A B C D E F GT GNG GSS 3 001_A F iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oil...

Page 46: ...nstallation Mounting Breather position oil filling screw and drain plug 4 l 46 BA 12 0023 EN 6 0 Bevel gearbox GKR 05 06 2 A B C D E F GT GNG GKR 2 001_A F iso dms A F Mounting positions Breathing oil...

Page 47: ...drain plug 4 l 47 BA 12 0023 EN 6 0 Helical bevel gearbox GKL 07 09 3 A B C D E F GT GNG GKL 001 iso dms A F Mounting positions Breathing oil filler plug on both sides Oil drain plug opposite Oil con...

Page 48: ...tainer for mounting position C GST GFL GKS K12 0956 Fig 12 Position of the compensation container in mounting position C 1 Intermediate cover 9 Plug screw 4 4 12 1 Component parts list K12 0956 Fig 13...

Page 49: ...or on top 2 Remove the plug 9 from the intermediate cover 1 3 Mount housing 4 using seal 3 and fixing screw 2 to intermediate cover 1 instead of the plug 9 4 Use hexagon nut 7 to bolt the breather ele...

Page 50: ...otor please observe the notes in the terminal box of the motor the notes in the Operating Instructions of the motor the technical data on the motor nameplate 5 2 Motor options To correctly connect the...

Page 51: ...missible for the intended mounting position For gearboxes with breathing Has the transport locking device been removed 6 2 During operation Note The helical worm gearboxes reach their full performance...

Page 52: ...ant 7 1 Maintenance intervals The mechanical power transmission system is free of maintenance Gearboxes as of size 05 pre stages as of size 06 require regular lubricant replacement The type of lubrica...

Page 53: ...nthetic basis synthetic hydrocarbon 25 C 50 C Can be mixed with residual mineral oil CLP HC 46 Oil on synthetic basis synthetic hydrocarbon 40 C 0 C Good cold flow behaviour CLP PG 220 USDA H1 Food co...

Page 54: ...he enclosure re insert the plugs screws after condensate drainage If the condensation drain holes are not sealed again the IP enclosure of the motor will be reduced For horinzontal motor shafts to IP2...

Page 55: ...0 C Kl ber Petamo GHY 133 N Gearbox roller bearing GSS 30 80 C 15 60 C Kl ber Kl ber Petamo GHY 133 N Kl berplex BE 11 462 Motor roller bearing 30 C 70 C 40 C 80 C Lubcon Kl ber Thermoplex 2TML Asonic...

Page 56: ...Polyglycol oil CLP HC Synthetic hydrocarbon or poly alpha olefin oil CLP E Diester oil water pollution class WGK 1 1 No test results are available yet on the lubrication performance of the stated lub...

Page 57: ...Kl ber Summit HySyn FG 46 20 40 CLP HC VG 220 Kl beroil 4 UH1 220N 20 40 CLP PG VG 320 Kl bersynth UH 1 320 1 2 20 50 3 CLP E VG 320 Kl bersynth GEM 2 320 Kl bersynth GEM 2 320 1 25 50 3 CLP HC VG 320...

Page 58: ...60 EP 1 20 40 CLP PG VG 220 Turmopoloil 220 EP 1 40 0 4 d CLP HC VG 46 Turmofluid GV 46 20 40 CLP HC VG 220 Turmosynthoil GV 220 20 40 CLP PG VG 460 Turmosynthoil PG 460 1 2 20 50 3 CLP E VG 320 Turmo...

Page 59: ...omponents have to be completely drained 6 Place receptacle under oil drain plug 7 Remove breating oil filler plug 8 Completely drain lubricant by removing the oil drain plug 9 Reinsert drain plug if n...

Page 60: ...7 1 7 GST14 2 7 4 0 Mw132 Aw112 Nw1G 4 6 5 2 Mw132 Aw112 Nw1G Ww1G 4 3 3 2 4 1 Mw132 Aw112 Nw1G Ww1G 3 3 Shaft mounted helical gearbox pre stage GFLLL 3L GFL05 0 2 0 2 0 15 0 3 0 35 Nw1B 0 4 Ww1C 0 1...

Page 61: ...2 Aw112 Nw1G Ww1G 4 1 4 8 Mw132 Aw112 Nw1G Ww1G 2 8 2 7 3 7 Mw132 Aw112 Nw1G Ww1G 2 5 2 5 Helical gearbox GSTLL 1L VCL flange housing Mounting position A B C D E F GST04 0 1 0 3 0 15 0 3 0 35 Ww1C 0 2...

Page 62: ...3 1 3 7 Mw132 Aw112 Nw1G Ww1G GST11 8 5 9 5 10 11 5 7 7 GST14 15 18 18 20 11 11 Helical gearbox GSTLL 2L 3L VCL flange housing Mounting position A B C D E F GST03 0 17 0 17 0 17 0 17 0 17 0 17 GST04...

Page 63: ...ight angle gearbox Mounting position A B C D E F Helical bevel gearbox GKSJJ 3 4 GKS04 0 8 1 4 1 5 1 1 1 3 1 3 GKS05 1 4 2 2 1 1 7 1 9 1 9 GKS06 2 4 3 6 4 3 3 6 3 6 GKS07 4 5 6 7 7 7 5 6 6 5 6 5 GKS09...

Page 64: ...x GKR Mounting position A B C GKR03 0 35 0 35 0 35 0 4 GKR04 0 4 0 5 0 7 0 8 GKR05 0 8 1 3 1 5 1 6 GKR06 1 5 2 3 3 0 3 2 Mounting position D E F GKR03 0 35 0 35 0 35 GKR04 0 7 0 6 0 4 GKR05 1 4 1 5 1...

Page 65: ...bricant is necessary in the gearbox than is necessary technically As a result a higher internal pressure is produced Helical gearbox GST03 05 2 VLL Versions VLR VLL Mounting position GST03 GST04 GST05...

Page 66: ...0023 EN 6 0 Bevel gearbox GKR03 05 2 VLL Versions VLR VLL Mounting position GKR03 GKR04 GKR05 A 0 35 0 4 0 8 B C D E 0 7 1 5 F 0 4 1 0 Version VLK A 0 35 0 4 0 8 B D E 0 7 1 5 C 0 4 0 8 1 6 F 0 35 0...

Page 67: ...Maintenance Spare parts list geared motors 7 l 67 BA 12 0023 EN 6 0 7 4 Spare parts list geared motors K12 0715 2...

Page 68: ...Maintenance Spare parts list gearbox and gearbox with variable speed drive 7 l 68 BA 12 0023 EN 6 0 7 5 Spare parts list gearbox and gearbox with variable speed drive K12 0715 3...

Page 69: ...sic gearbox GST LL 12BA Spider Basic gearbox GFL LL 13BA Coupling hub Basic gearbox GKS LL 14BA Free drive shaft Basic gearbox GKR LL 15BA Variable speed belt drive Basic gearbox GSS LL 16BA Backstop...

Page 70: ...ve machine assignment Damage in the gearbox or motor Contact Lenze Service Excessive temperature Overload Reduce load Check drive machine assignment Insufficient heat dissipation Improve cooling air s...

Page 71: ...nufacturer or forwarder Packaging material Cardboard box to waste paper Plastics to plastics recycling or residual waste Reuse or dispose of wood wool Lubricants Oil grease Dispose according to curren...

Page 72: ...Germany Service Lenze Service GmbH Breslauer Stra e 3 D 32699 Extertal Germany 49 0 51 54 82 0 00 80 00 24 4 68 77 24 h helpline 49 0 51 54 82 28 00 49 0 51 54 82 13 96 Lenze Lenze de Service Lenze d...

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