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Lenze EVS93 Series, System Manual

The Lenze EVS93 Series offers high-quality motor control solutions for various applications. For detailed instructions on how to effectively operate this product, download the free System Manual from manualshive.com. The manual provides essential information to ensure optimal performance and efficiency. Don't miss out on this valuable resource.

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Function library

Function blocks

3.2.53

Free digital outputs (FDO)

 3−172

l

EDSVS9332K−EXT EN 4.0

3.2.53

Free digital outputs (FDO)

Purpose

This function block can be used to connect digital signals via C0151, the function block AIF−OUT and
function block CAN−OUT to the connected fieldbus systems.

FDO-0

FDO-2
FDO-3
FDO-4
FDO-5

FDO-14
FDO-15

FDO-1

FDO

C0151

AIF-OUT

CAN1-OUT

FDO-6
FDO-7
FDO-8
FDO-9

C0116/10

FDO-10
FDO-11
FDO-12
FDO-13

FDO-16

FDO-18
FDO-19
FDO-20
FDO-21

FDO-30
FDO-31

FDO-17

FDO-22
FDO-23
FDO-24
FDO-25
FDO-26
FDO-27
FDO-28
FDO-29

C0116/1
C0116/2
C0116/3
C0116/4
C0116/5
C0116/6
C0116/7
C0116/8
C0116/9

C0116/11
C0116/12
C0116/13
C0116/14
C0116/15
C0116/16
C0116/17
C0116/18
C0116/19
C0116/20
C0116/21
C0116/22
C0116/23
C0116/24
C0116/25
C0116/26
C0116/27
C0116/28
C0116/29
C0116/30
C0116/31
C0116/32

CAN2-OUT

CAN3-OUT

Fig. 3−132

Free digital outputs (FDO)

Summary of Contents for EVS93 Series

Page 1: ...EDSVS9332K EXT FZ FZ System Manual Extension 9300 0 37 75 kW EVS9321xK EVS9332xK Servo cam profiler Global Drive...

Page 2: ......

Page 3: ...ol 2 13 3 Function library 3 1 3 1 Working with function blocks 3 5 3 1 1 Signal types 3 5 3 1 2 Elements of a function block 3 6 3 1 3 Connection of function blocks 3 8 3 1 4 Entries into the process...

Page 4: ...EL 3 127 3 2 37 Characteristic function CURVE 3 129 3 2 38 Characteristic function CURVEC 3 132 3 2 39 Dead band DB 3 136 3 2 40 Drive control DCTRL 3 137 3 2 41 Digital frequency input DFIN 3 141 3 2...

Page 5: ...ment PT1 1 3 257 3 2 81 Delay element PT1 2 3 258 3 2 82 CW CCW QSP linking R L Q 3 260 3 2 83 Homing function REFC 3 261 3 2 84 Ramp function generator RFG 3 268 3 2 85 Ramp function generator for an...

Page 6: ...plication examples 4 1 4 1 Replacement of a mechanical cam 4 3 4 2 Welding bar 4 5 4 3 Filling process 4 8 4 4 Mark controlled cam profile start 4 11 5 Appendix 5 1 5 1 Glossary 5 3 5 1 1 Terminology...

Page 7: ...VS9332K EXT EN 4 0 1 Preface Contents 1 1 How to use this System Manual 1 3 1 1 1 Information provided by the System Manual 1 3 1 1 2 Document history 1 5 1 1 3 Products to which the System Manual app...

Page 8: ...Preface and general information 1 2 l EDSVS9332K EXT EN 4 0...

Page 9: ...l l It describes additional possible applications in detail l The parameter setting for typical applications is explained with the help of examples l In case of doubt the Mounting Instructions supplie...

Page 10: ...ehensively informs about a subject l The Table of Contents and Index help you to find all information about a certain topic l Descriptions and data of other Lenze products Drive PLC Lenze geared motor...

Page 11: ...as changed Material number Version Description FZ 4 0 06 2011 TD23 Fault correction 13344177 3 0 07 2010 TD23 Extended by functions for software version 8 0 Fault correction 13190509 2 0 02 2007 TD23...

Page 12: ...roller Type no rated power 400 V 480 V 9321 0 37 kW 0 37 kW 9322 0 75 kW 0 75 kW 9323 1 5 kW 1 5 kW 9324 3 0 kW 3 0 kW 9325 5 5 kW 5 5 kW 9326 11 kW 11 kW 9327 15 kW 18 5 kW 3928 22 kW 30 kW 9329 30 k...

Page 13: ...and explains how to avoid it Pictograph Signal word Consequences if disregarded Signal word Meaning Dangerous electrical voltage General danger Danger Impending danger for persons Death or severe inj...

Page 14: ...Preface and general information Definition of the notes used 1 8 l EDSVS9332K EXT EN 4 0...

Page 15: ...configurations 2 3 2 2 1 Changing the basic configuration 2 4 2 2 2 Basic configuration C0005 1xXxx 2 5 2 2 3 Replacement of a mechanical cam C0005 10000 2 8 2 2 4 Welding bar drive C0005 11000 2 9 2...

Page 16: ...Configuration 2 2 l EDSVS9332K EXT EN 4 0...

Page 17: ...vailable function blocks FB GDC also displays the complete assignment of an FB Signal configuration The signal configuration is done with only one dialog box It is a convenient way l to display every...

Page 18: ...Application examples l Before loading a basic configuration via C0005 the controller must be inhibited Several predefined signal configurations can be loaded by using code C0005 The selection numbers...

Page 19: ...ile 3 Forward backward movement with a standstill at the end of motion Profile 4 Smooth feed Profiles 5 8 No motion Warning With Lenze setting the motor must be operated at no load no mechanical conne...

Page 20: ...lowing error Motor control C0472 4 CERR1 C1380 1 2 1 C0006 C0011 C0022 C0070 C0071 C0086 C0105 C0254 MCTRL 9300kur080 Fig 2 1 Section of the signal flow diagram showing the basic configuration 1X1XX w...

Page 21: ...flow diagram showing the basic configuration 1X2XX with clutch function Function Digital inputs X5 28 Controller enable X5 E1 Event profile X5 E2 Profile 1 X5 E3 Profile 2 X5 E4 Engage clutch X5 E5 Tr...

Page 22: ...s X6 1 X6 2 X6 3 X6 4 Analog outputs X6 62 Actual speed value X6 63 Actual torque value Additional codes C1476 x C1477 x Codes can be used as switching point values Parameters of FBs SPC1 and SPC2 C16...

Page 23: ...s absolute value encoder C0472 1 C1476 1 C1476 16 C0425 Profile selection C1420 CSEL1 C0472 2 C0472 3 C0420 C0490 C0495 C0025 Profile control CCTRL Stretching of X axis profile data C1300 C1317 CDATA...

Page 24: ...Determines the profile to be used when an event input is activated digital input X5 E1 LOW Contouring error evaluation C1380 1 and C1380 2 Determine comparison window and hysteresis of the contouring...

Page 25: ...20 CSEL1 C0472 2 C0472 3 C0420 C0490 C0495 C0025 Profile control CCTRL Stretching of X axis profile data C1300 C1317 CDATA C0474 1 C1477 1 Stretching of Y Axis YSET1 Drive control DCTRL PSAVE Followin...

Page 26: ...profile to be used when an event input is activated X5 E1 LOW Contouring error evaluation C1380 1 and C1380 2 Determine comparison window and hysteresis of the contouring error evaluation Adjustment...

Page 27: ...edefined configurations which allow a very easy change of the operating mode 2 3 1 Parameter setting Parameters can be set with one of the following modules l Communication module 2102 LECOM A B LI 21...

Page 28: ...Configuration Operating modes 2 3 2 Control 2 14 l EDSVS9332K EXT EN 4 0...

Page 29: ...og output via terminal 62 63 AOUT 3 64 3 2 13 Arithmetic block ARIT 3 66 3 2 14 Arithmetic block ARITPH 3 67 3 2 15 Analog signal changeover switch ASW 3 70 3 2 16 Holding brake BRK 3 72 3 2 17 System...

Page 30: ...variables FEVAN 3 186 3 2 55 Fixed setpoints FIXSET 3 191 3 2 56 Flipflop element FLIP 3 193 3 2 57 Flipflop element FLIPT 3 196 3 2 58 Gearbox compensation GEARCOMP 3 198 3 2 59 Limiting element LIM...

Page 31: ...296 3 2 90 S shaped ramp function generator SRFG 3 302 3 2 91 Output of digital status signals STAT 3 304 3 2 92 Control of a drive network STATE BUS 3 305 3 2 93 Storage block STORE1 3 306 3 2 94 Sto...

Page 32: ...Function library 3 4 l EDSVS9332K EXT EN 4 0...

Page 33: ...uts l Quasi analog signals Symbol Unit Designation a Value range 16384 100 Resolution 16 bits scaling 16384 100 l Digital signals Symbol Unit binary with HIGH or LOW level Designation d Resolution 1 b...

Page 34: ...using the example of FCNT1 FB name Identifies fhe FB unambiguously FBs with the same function are distinguished by a number behind the name Every FB is defined by a selection number For calculating t...

Page 35: ...tion as a block diagram see Fig 3 1 Parameter setting code Adaptation of the function or behaviour to the drive task Possible settings are described in the text and or the line diagram 3 14 Output sym...

Page 36: ...onnected Stop Existing connections which are not required must be removed by reconfiguration Otherwise the drive cannot perform the desired function AND1 AND1 IN1 AND1 IN2 AND1 IN3 AND1 OUT C0821 1 C0...

Page 37: ...desired connections if any For this select the corresponding signal assignment of the input via the configuration code e g FIXED0 FIXED1 FIXED0 6 Repeat 1 to 5 until the desired configuration is set 7...

Page 38: ...sing or Confirm using SH PRG Change to the code level again using PRG 3 Parameterise ARIT2 Select C0600 using Change to the parameter level using PRG Select multiplication selection number 3 Confirm u...

Page 39: ...C434 1 AOUT1 IN AOUT1 GAIN AOUT1 OFFSET C0434 3 C0434 2 C0431 C0433 C0432 3 4 AIN2 AIN2 OUT AIN2 GAIN AIN2 OFFSET C0409 1 C0409 2 C0407 C0408 C0108 1 C0109 1 C0027 2 C0026 2 ASW1 IN1 C0812 1 1 0 C0812...

Page 40: ...it may be important for applications with high response In general the most favourable sequence is adapted to the signal flow Example AND1 AND1 IN1 AND1 IN2 AND1 IN3 AND1 OUT C0821 1 C0821 2 C0821 3...

Page 41: ...N l DIGOUT l FCODE all free codes l MCTRL l fixed signal sources FIXED0 FIXED0 etc Frequent faults in the configuration Malfunction Cause Remedy FB does not supply an output signal FB was not entered...

Page 42: ...T1 Analog output X6 62 3 53 12 AOUT2 Analog output X6 63 ARIT1 Arithmetic block 1 3 55 11 ARIT2 Arithmetic block 2 ARITPH1 32 bit arithmetic block 1 3 56 15 ARITPH2 32 bit arithmetic block 2 ARITPH3 3...

Page 43: ...5 DB1 Dead band 3 136 7 DCTRL Device control 3 137 DFIN Digital frequency input 3 141 5 DFOUT Digital frequency output 3 144 35 DFRFG1 Digital frequency ramp function generator 3 148 40 DFSET Digital...

Page 44: ...1st order delay element 3 258 16 CW CCW Q QSP setpoint inversion 3 260 8 REFC Homing function 3 261 100 RFG1 Ramp function generator 3 268 16 RFGPH1 Ramp function generator for angle signals 3 270 40...

Page 45: ...AIN offset FCODE27 1 AIN gain FCODE27 2 AIN gain FCODE32 Gearbox factor numerator FCODE 37 Setpoint selection rpm FCODE 108 1 AOUT gain FCODE 108 2 AOUT gain FCODE 109 1 AOUT offset FCODE 109 2 AOUT...

Page 46: ...ital frequency FCODE 475 2 FCODE 475 3 FCODE 475 4 FCODE 475 5 FCODE 1476 1 Master value m_units FCODE 1476 2 FCODE 1476 3 FCODE 1476 4 FCODE 1476 5 FCODE 1476 6 FCODE 1476 7 FCODE 1476 8 FCODE 1476 9...

Page 47: ...Function blocks 3 2 2 Table of free control codes 3 19 l EDSVS9332K EXT EN 4 0 Code Used in basic configuration C0005 CPU time s Description Code 12000 11000 10000 1000 CPU time s Description FCODE 14...

Page 48: ...O C D A T A X 0 C D A T A X X M A X C D A T A S E C 1 C D A T A S E C 2 C D A T A S E C 3 C D A T A S E C 4 C D A T A S E C 5 C D A T A A C T L E N C D A T A L E N 1 C D A T A L E N 2 C D A T A L E N...

Page 49: ...compensation speed Input is activated via C1296 It is impermissible to select constant values e g via free codes FCODE CDATA TP POS ph C1325 4 dec inc C1324 4 3 Touch probe position of the master val...

Page 50: ...E ph C1330 2 Current value of the drive setpoint position within the limits of the profile 65536 inc 1 motor revolution CDATA X ACT ph C1329 1 Current position of the master shaft master angle CDATA X...

Page 51: ...compression in Y direction 3 34 l Feed drive with profiles 3 35 l Output of important status signals 3 36 3 2 3 1 Select X position for the cam drive l Select X position directly through the absolute...

Page 52: ...ncoder as master position encoder If CDATA XRESET HIGH CDATA XIN is internally set to 0 CDATA OFFS XIN remains effective If CDATA XIN CDATA OFFS XIN CDATA ACTLEN 2 CDATA X XMAX is set to HIGH The mast...

Page 53: ...profile can be shifted towards the zero point of the encoder with the entry of code C1476 x The profile can be shifted by max one profile pulse compared to the encoder l Apply offset to the input CDAT...

Page 54: ...hase This for instance always happens during a rest phase Synchronisation of the master axis through touch probe The master axes synchronisation via touch probe is for instance used for mark controlle...

Page 55: ...T A T P E D G E S E L E C T fb_cdata_4 Fig 3 8 Section of function block CDATA 1 Set CDATA X TP E5 HIGH to activate the function 2 Connect the sensor X5 E5 3 Define the edge of the sensor signal which...

Page 56: ...C1325 3 CDATA X START C1324 7 C1325 7 CDATA OFFS XIN C1338 0 Fig 3 9 Section of function block CDATA The direction indicates the increase of the integrator output CDATA XPOS With positive input value...

Page 57: ...plemented with the absolute data model l The profiles between which the changeover is effected must be structured in the same manner Same clock pulse lengths in X direction Same number of interpolatio...

Page 58: ...C without the usually necessary times required to change the system l immediately if CDATA RESET HIGH Profile processing when the order remains the same 1 CDATA CYCLE HIGH activation of the automatic...

Page 59: ...CDATA RESET HIGH activates the profile selected at CDATA SEL immediately without waiting for zero crossing In some cases torque peaks may occur and damage the machine 3 2 3 9 Inhibition of the profil...

Page 60: ...ach LOW HIGH edge at CDATA RESET initialises a profile FCODE 472 1 CDATA AND1 CDATA X0 CDATA LOAD DFSET VP DIV XFACT IN1 RESET IN2 REL SEL IN3 LOAD LOAD RDY X0 ACTCAM OUT NOUT N SYNCH DFIN CDATA LOAD...

Page 61: ...ACT 100 No stretching no compression No stretching no compression reversal of direction profile is processed in backward direction Compression Stretching 1 DFIN 100 XFACT See TIP below Stretching Comp...

Page 62: ...r must be changed during operation C1356 1 C1477 1 C0026 1 C0027 1 C1352 1 C1358 1 C1358 2 C1354 2 C1357 1 C1353 1 C1359 1 C1359 2 C1355 2 YSET1 OFFS YSET1 FACT YSET1 OUT CCTRL IN YSET1 LIM YSET1 IN C...

Page 63: ...th Stop The input CDATA REL SEL must not be set to LOW with endless feeds In some cases torque peaks may occur and damage the machine Y X Fig 3 14 CDATA_REL SEL LOW of an endless feed Profile length R...

Page 64: ...CDATA BUSY LENx HIGH indicates that the outputs CDATA LENx and CDATA Y END are updated one after the other They are not valid for the update period Profile processed currently CDATA ACTCAM indicates w...

Page 65: ...erator ABS Purpose This FB is used to convert bipolar signals into unipolar signals ABS1 ABS1 OUT ABS1 IN C0662 C0661 Fig 3 15 Absolute value generator ABS1 Signal Source Note Name Type DIS DIS format...

Page 66: ...1 0 2 C 0 6 1 1 3 A D D 1 I N 3 C 0 6 1 0 3 Fig 3 16 Addition block ADD1 Signal Source Note Name Type DIS DIS format CFG List Lenze ADD1 IN1 a C0611 1 dec C0610 1 1 1000 Addition input ADD1 IN2 a C061...

Page 67: ...N3 phd C1363 3 rpm C1362 3 1 1000 Subtraction input ADDPHD1 DFOUT phd Signal is limited to 29999 rpm No position loss when signal is limited ADDPHD1 LIM phd HIGH signal at ADDPHD1 DFOUT is limited Fun...

Page 68: ...D 1 A I F C T R L B 1 2 A I F C T R L B 1 3 A I F C T R L B 1 4 A I F C T R L B 1 5 B y t e 3 4 B y t e 5 6 B y t e 7 8 A u t o m a t i o n i n t e r f a c e X 1 A I F I N B i t 0 B i t 1 5 C o n t r...

Page 69: ...c inc 65536 1 rev AIF IN B0 d C0855 1 hex AIF IN B1 d C0855 1 hex AIF IN B2 d C0855 1 hex AIF IN B3 d C0855 1 hex AIF IN B4 d C0855 1 hex AIF IN B5 d C0855 1 hex AIF IN B6 d C0855 1 hex AIF IN B7 d C0...

Page 70: ...rol word for the controller The bits 3 8 9 10 and 11 of these bytes are directly transferred into the function block DCTRL where they are linked with further signals The other 11 bits can be used to c...

Page 71: ...o r d 1 6 b i t s H I G H w o r d C 0 8 5 9 F D O 0 A I F O U T W 1 C 0 8 5 0 1 C 0 8 5 8 1 F D O 1 5 A I F O U T W 2 C 0 8 5 0 2 A I F O U T W 3 C 0 8 5 0 3 C 0 8 5 8 2 C 0 8 5 8 3 S T A T B 0 D C T...

Page 72: ...LOW WORD of AIF OUT D2 is output Byte 5 and 6 l C0852 0 The analog signal at AIF OUT W2 is output at bytes 5 and 6 l C0852 1 The bits 0 15 of FDO are output l C0852 2 The LOW WORD of AIF OUT D1 is out...

Page 73: ...AIN1 OFFSET a C0404 1 dec C0402 1 19502 AIN1 GAIN a C0404 2 dec C0403 1 19504 AIN1 OUT a C0400 Special features of AIN1 l A dead band element can be integrated into the output signal at AIN1 via code...

Page 74: ...analog input value is added to the value at input AINx OFFSET l The result of the addition is limited to 200 l The limited value is multiplied by the value which is applied to input AINx GAIN l Then t...

Page 75: ...C0820 2 C0820 3 Fig 3 23 AND operation AND1 Signal Source Note Name Type DIS DIS format CFG List Lenze AND1 IN1 d C0821 1 bin C0820 1 2 1000 AND1 IN2 d C0821 2 bin C0820 2 2 1000 AND1 IN3 d C0821 3 bi...

Page 76: ...D4 IN1 AND4 IN2 AND4 IN3 AND4 OUT C0827 1 C0827 2 C0827 3 C0826 1 C0826 2 C0826 3 Fig 3 26 AND operation AND4 Signal Source Note Name Type DIS DIS format CFG List Lenze AND4 IN1 d C0827 1 bin C0826 1...

Page 77: ...mat CFG List Lenze AND6 IN1 d C1176 1 bin C1175 1 2 1000 AND6 IN2 d C1176 2 bin C1175 2 2 1000 AND6 IN3 d C1176 3 bin C1175 3 2 1000 AND6 OUT d A N D 7 A N D 7 I N 1 A N D 7 I N 2 A N D 7 I N 3 A N D...

Page 78: ...8 8 2 1000 The input signal is inverted internally NOT The input does not have to be assigned to FIXED0 if it remains unused AND8 OUT d AND9 AND9 IN2 AND9 IN1 AND9 IN3 AND9 IN4 AND9 IN5 AND9 OUT C1179...

Page 79: ...k of the AND operation for AND1 AND7 Note Connect inputs that are not used to FIXED1 Function of AND8 AND9 l ANDx OUT ANDx IN1 ANDx IN2 ANDx IN3 ANDx IN4 ANDx IN5 l Equivalent network ANDx IN1 ANDx IN...

Page 80: ...NEG1 OUT ANEG1 IN C0701 C0700 Fig 3 34 Inverter ANEG1 Signal Source Note Name Type DIS DIS format CFG List Lenze ANEG1 IN a C0701 dec C0700 1 19523 ANEG1 OUT a ANEG2 1 ANEG2 OUT ANEG2 IN C0704 C0703 F...

Page 81: ...1 AOUT2 IN AOUT2 GAIN AOUT2 OFFSET C0439 3 C0439 2 C0436 C0438 C0437 Fig 3 37 Analog output via terminal X6 63 AOUT2 Signal Source Note Name Type DIS DIS format CFG List Lenze AOUT2 IN a C0439 1 dec...

Page 82: ...utput via terminal 62 63 AOUT 3 54 l EDSVS9332K EXT EN 4 0 Example for an output value AOUT1 IN 50 AOUT1 GAIN 100 AOUT1 OFFSET 10 Output terminal 62 50 100 50 10 60 6 V AOUT GAIN AOUT IN OUT AOUT OFFS...

Page 83: ...U T C 0 6 0 2 1 1 9 9 9 9 C 0 6 0 2 2 A R I T 2 I N 1 A R I T 2 I N 2 C 0 6 0 1 1 C 0 6 0 1 2 Fig 3 40 Arithmetic block ARIT2 Signal Source Note Name Type DIS DIS format CFG List Lenze ARIT2 IN1 a C06...

Page 84: ...1 3 ARITPH1 IN2 ph C1012 2 dec inc C1011 2 3 ARITPH1 OUT ph ARITPH2 C1020 x y ARITPH2 ARITPH2 OUT C1022 1 2 1 30 C1022 2 ARITPH2 IN1 Mode ARITPH2 IN2 C1021 1 C1021 2 Fig 3 42 Function block ARITPH2 Si...

Page 85: ...ph ARITPH5 C1555 x y ARITPH5 ARITPH5 OUT C1557 1 2 1 30 C1557 2 ARITPH5 IN1 Mode ARITPH5 IN2 C1556 1 C1556 2 Fig 3 45 Function block ARITPH5 Signal Source Note Name Type DIS DIS format CFG List ARITPH...

Page 86: ...lts see table Code Selection number Arithmetic function Limitation Note ARITPH1 C1010 ARITPH2 C1020 ARITPH3 C1025 ARITPH4 C1550 ARITPH5 C1555 ARITPH6 C1560 0 OUT IN1 Without limitation 1 OUT IN1 IN2 2...

Page 87: ...C0812 2 dec C0810 2 1 1000 ASW1 SET d C0813 bin C0811 2 1000 ASW1 OUT a ASW2 IN1 C0817 1 1 0 C0817 2 ASW2 SET ASW2 IN2 ASW2 ASW2 OUT C0818 C0815 1 C0815 2 C0816 Fig 3 48 Changeover switch for analog s...

Page 88: ...te Name Type DIS DIS format CFG List Lenze ASW4 IN2 a C1167 1 dec C1165 1 1 1000 ASW4 IN1 a C1167 2 dec C1165 2 1 1000 ASW4 SET d C1168 bin C1166 2 1000 ASW4 OUT a Function This FB is controlled via t...

Page 89: ...d set on the brake chopper or the brake module is not correctly adjusted Code C0172 is a pre stage of the monitoring function OU overvoltage of the DC bus voltage Code C0172 defines the voltage differ...

Page 90: ...BRK1 SET d C0459 bin C0451 2 1000 BRK1 NX a C0458 1 dec C0450 1 1000 Speed threshold from which the drive may output the signal Close brake The signal source for this input can be a control code a fix...

Page 91: ...used to generate a defined torque against the brake The drive thus takes over the torque while the brake is released The signal is only reset after the time set under C0196 has elapsed t t BRK1 SET M...

Page 92: ...n braked via the mechanical brake If the fault is eliminated quickly i e the controller inhibit CINH is reset before the actual speed falls below the threshold value BRK1 Nx the BRK1 OUT signal is set...

Page 93: ...n blocks 3 2 16 Holding brake BRK 3 65 l EDSVS9332K EXT EN 4 0 t t BRK1 SET MCTRL NSET2 BRK1 OUT BRK1 CINH MCTRL MACT MCTRL MACT C0244 t t BRK1 M STORE t BRK1 QSP BRK1 Nx t t C0195 C0196 Fig 3 53 Swit...

Page 94: ...66 l EDSVS9332K EXT EN 4 0 3 2 17 System bus CAN IN A detailed description of the system bus CAN can be found in the CAN Communication Manual 3 2 18 System bus CAN OUT A detailed description of the s...

Page 95: ...RL PHI SET2 l Output of the actual machine position CCTRL PHI ACT after carrying out the Set reference function l Touch probe synchronisation of the drive l Calculation of the speed and acceleration p...

Page 96: ...IN d C1343 2 bin C1342 2 2 External mark for setting the position CCTRL MOUT a 1 Torque setpoint for input MCTRL M ADD torque feedforward control CCTRL NOUT a 1 Speed setpoint for input MCTRL N SET sp...

Page 97: ...eset CCTRL PHI SET2 is set CCTRL PHI ACT in order to be able to traverse from the current position when the second set machine position is activated Activating the second set machine position at CCTRL...

Page 98: ...of the machine can diverge very much In the majority of cases the path to be compensated is very long l For applications e g with conveying belts an occurring slip has to be compensated by cyclic sync...

Page 99: ...r depends on the rotor position when the motor is mounted to the machine and on the actual position of the tool A new setting therefore is required as soon as a drive component is not tied positively...

Page 100: ...and is again available after mains connection Now the drive can be positioned to the profile position via the RFGPH2 or RFGPH3 function blocks This function however must be configured manually since...

Page 101: ...Torque feedforward control Via the torque feedforward control the faster internal control loops are activated earlier Use this function if the drive generates a following error negative or positive w...

Page 102: ...rrying out the Set reference function l Touch probe synchronisation of the drive l Calculation of the speed and acceleration feedforword control CCTRL2 0 1 X5 E4 C1340 4 C1341 4 C1342 8 C1343 8 C1346...

Page 103: ...RL2 TPIN is activated CCTRL2 TPIN d C1343 9 bin C1342 9 2 External mark for setting the position CCTRL2 TP EDGE SELECT d C1345 15 bin C1342 15 2 LOW The HIGH LOW edge of the input signal at X5 E4 is e...

Page 104: ...uts CCTRL2 PHI SET2 and CCTRL2 PHI SET output different values when the profile setpoint position is activated CCTRL2 N2 SET LOW this will result in uncontrolled machine movements due to following err...

Page 105: ...ou have to deactivate the touch probe function with CCTRL2 TPIN E4 LOW during homing 3 263 Setting the reference dynamically This function for instance can be used to traverse to the mark in the inchi...

Page 106: ...ned at CCTRL2 TP POS 3 Select the source for the compensation speed C1735 0 The compensation speed is defined via C1365 1 Lenze setting C1735 1 The compensation process is controlled by selection of a...

Page 107: ...er depends on the rotor position when the motor is mounted to the machine and on the actual position of the tool A new setting therefore is required as soon as a drive component is not tied positively...

Page 108: ...after mains connection Now the drive can be positioned to the profile position via the RFGPH2 or RFGPH3 function blocks This function however must be configured manually since it is not included in th...

Page 109: ...5 Torque feedforward control Via the torque feedforward control the faster internal control loops are activated earlier Use this function if the drive generates a following error negative or positive...

Page 110: ...RR Signal Source Note Name Type DIS DIS format CFG List CERR1 WFAC a C1385 1 dec C1384 1 1 Reduction factor for CERR1 WARN 100 no reduction 100 reduction 100 increase CERR1 DISABLE d C1387 1 bin C1386...

Page 111: ...ng error warning is output at CERR1 ERR Input signal Output signal CERR1 PHI IN Within the window CERR1 ERR LOW Outside the window CERR1 ERR HIGH 0 CERR1 PHI IN C1380 CERR1 LIM CERR1 LIM C1380 Hyst CE...

Page 112: ...hysteresis under codes C1380 1 and C1380 2 to avoid instable behaviour at the change over point C E R R 1 P H I I N C E R R 1 L I M I C E R R 1 W F A C I 1 0 0 C E R R 1 L I M C E R R 1 E R R C E R R...

Page 113: ...ignal Source Note Name Type DIS DIS format CFG List CLUTCH1 MLIM a 1415 1 dec 1414 1 1 Threshold for overload monitoring CLUTCH1 MACT a 1415 2 dec 1414 2 1 Act value for overload monitoring CLUTCH1 CL...

Page 114: ...nput CLUTCH1 OL DET The output remains on HIGH until an L H edge occurs at the input of CLUTCH1 CLOSE The clutch is disengaged when CLUTCH1 OL DET HIGH Note Code C1412 3 is used to set a delay time wh...

Page 115: ...nput CLUTCH1 PHI ACT is saved when the monitoring is responder or a HIGH LOW edge occurs at input CLUTCH1 CLOSE Note The actual position is lost after mains switching A LOW HIGH edge at input CLUTCH1...

Page 116: ...setpoint position l C1410 3 The drive remains in standstill until CLUTCH PHI ACT CLUTCH PHI SET After a LOW HIGH edge at input CLUTCH1 CLOSE the output CLUTCH1 NSET outputs the speed setpoint 0 CLUTCH...

Page 117: ...inc 1418 2 3 Actual position of X axis line shaft CLUTCH2 LEN ph 1419 2 inc 1418 2 3 Clock pulse length X axis CLUTCH2 OPEN d HIGH Clutch open LOW Clutch engaged CLUTCH2 START d HIGH Clutch received c...

Page 118: ...2 5 see Fig 3 60 l nmax of the cam drive CLUTCH2 DIST is available at the output of the function block and is a measure for the distance still to be caught up If CLUTCH2 DIST 0 the clutch can be close...

Page 119: ...hronous running to a specified point l Engaging and disengaging in a time controlled manner l Adjustable minimum speed in the disengaged state e g for printing machines CLUTCH3 INIT CLUTCH3 CLUTCH3 CL...

Page 120: ...UTCH3 ERR d 2 General error message from CLUTCH3 HIGH The process of engaging the clutch has been started although the disengaging process had not yet been completed The value 0 is applied at CLUTCH3...

Page 121: ...angle at CLUTCH PHI ACT have an opposite direction of rotation Apply signals with the same direction of rotation Check signal combination of the inputs Extend the speed window in C1708 1 if the master...

Page 122: ...N T i t i v _ P H I S E T C L O S E t L O W V E L O P E N t fb_clutch3_02 Fig 3 62 Path time diagram Disengaging process v_PHI SET Speed of the external master angle at CLUTCH3 PHI SET nN Machine spe...

Page 123: ...S E T t i 4 5 1 8 0 3 1 5 2 7 0 t i t i fb_clutch3_06 Fig 3 63 Angle diagrams Two clutch engagement processes with different speeds The two angle diagrams show two clutch engagement processes at the...

Page 124: ...state v_PHI ACT is CLUTCH3 LOW VEL 3 2 24 6 Selection of the disengaging position Description The disengaging position is specified if an operation has to be completed before the disengaging process...

Page 125: ...braking position has been crossed The braking position always is before the target position l If the braking position is crossed the drive is celerated to the speed at CLUTCH3 LOW VEL If CLUTCH3 LOW...

Page 126: ...RGET POS Target position specified at CLUTCH3 TARGET POS OPEN If CLUTCH3 OPEN switches to HIGH the clutch is disengaged ACC DEC During the disengaging process CLUTCH3 ACC DEC HIGH l The internal maste...

Page 127: ...r angle at CLUTCH3 PHI SET after completion of the disengaging process TARGET POS Disengaging position specified at CLUTCH3 TARGET POS OPEN If CLUTCH3 OPEN switches to HIGH the clutch is disengaged AC...

Page 128: ...A c c e l e r a t i o n d i s t a n c e S t a r t P o s i t i o n v e l o c i t y fb_clutch3_04 Fig 3 69 Angle diagram and path time diagram Engaging the clutch if the external master angle is before...

Page 129: ...start position PHI SET Position of the external master angle at CLUTCH3 PHI SET at the start of the process of engaging the clutch CLUTCH3 CLOSE HIGH PHI ACT Position of the internal master angle at C...

Page 130: ...he internal master angle at CLUTCH3 PHI ACT at the start of synchronising Start position Position of the external master angle at which synchronising is initiated Sync position Position from which the...

Page 131: ...N1 C0684 2 CMP1 IN2 C0683 1 C0683 2 C0680 Fig 3 72 Comparator CMP1 Signal Source Note Name Type DIS DIS format CFG List Lenze CMP1 IN1 a C0684 1 dec C0683 1 1 5001 CMP1 IN2 a C0684 2 dec C0683 2 1 195...

Page 132: ...format CFG List Lenze CMP3 IN1 a C0694 1 dec C0693 1 1 1000 CMP3 IN2 a C0694 2 dec C0693 2 1 1000 CMP3 OUT a Function The description uses the example of CMP1 and also applies to CMP2 and CMP3 The fu...

Page 133: ...eed equals setpoint speed nact nset can be carried out l Via code C0682 the window of equality can be set l Via code C0681 a hysteresis can be set if the input signals are not stable and cause the out...

Page 134: ...ual speed is lower than a limit value nact nx for a direction of rotation l If the value at input CMP1 IN1 falls below the value at input CMP1 IN2 the output CMP1 OUT changes from LOW to HIGH l Only i...

Page 135: ...K EXT EN 4 0 3 2 25 6 Function 6 CMP1 IN1 CMP1 IN2 This function is the same as function 2 Before signal processing the absolute value of input signals without sign is generated This can be used to im...

Page 136: ...tor CONV1 C 0 9 4 2 C 0 9 4 3 C O N V 1 I N C O N V 1 O U T C O N V 1 C 0 9 4 0 C 0 9 4 1 C O N V 1 D F O U T fb_conv1 Fig 3 78 Function block CONV1 Signal Source Note Name Type DIS DIS format CFG Lis...

Page 137: ...log signals Conversion according to formula CONV2 OUT CONV2 IN 100 15000 rpm C0945 C0946 or CONV2 DFOUT CONV2 IN C0945 C0946 rpm CONV3 C O N V 3 C O N V 3 O U T C O N V 3 I N C 0 9 5 3 C 0 9 5 2 C 0 9...

Page 138: ...9 rpm This function block is used to convert speed signals into analog signals Conversion according to formula CONV4 OUT CONV4 IN 100 15000 rpm C0955 C0956 or CONV4 DFOUT CONV3 IN C0955 C0956 rpm CONV...

Page 139: ...tion block is used to convert analog signals into speed signals Conversion according to formula CONV6 OUT CONV6 IN 15000 rpm 100 C1170 C1171 CONV7 CONV7 CONV7 DFOUT CONV7 DFIN C1457 C1456 C1458 C1459...

Page 140: ...1 C1580 C1581 CONVAD1 B0 CONVAD1 B1 CONVAD1 B2 CONVAD1 B3 CONVAD1 B4 CONVAD1 B5 CONVAD1 B6 CONVAD1 B7 CONVAD1 B8 CONVAD1 B9 CONVAD1 B10 20 21 22 23 24 25 26 27 28 29 210 CONVAD1 B11 211 CONVAD1 B12 21...

Page 141: ...D2 B11 211 CONVAD2 B12 212 CONVAD2 B13 213 CONVAD2 B14 214 CONVAD2 SIGN 215 Fig 3 86 Analog digital converter CONVAD2 Signal Source Note Name Type DIS DIS format CFG List CONVAD2IN a C1583 dec C1582 1...

Page 142: ...lue into a angle signal CONVAPH1 CONVAPH1 CONVAPH1 OUT C1594 CONVAPH1 IN C1593 C1591 C1590 230 1 Signal Source Note Name Type DIS DIS format CFG List CONVAPH1 IN a C1594 dec C1593 1 CONVAPH1 OUT ph Li...

Page 143: ...1 0 0 0 1 2 1 9 9 9 9 O U T 2 O U T Fig 3 87 Angle conversion CONVPHA1 Signal Source Note Name Type DIS DIS format CFG List CONVPHA1 IN ph C1002 dec inc C1001 3 CONVPHA1 OUT a Limited to 199 99 remain...

Page 144: ...11 2C1610 1 Fig 3 88 Function block CONVPHA2 Signal Source Note Name Type DIS DIS format CFG List CONVPHA2 IN ph C1612 dec inc C1611 3 CONVPHA2 OUT a Limited to 199 99 remainder not considered Functio...

Page 145: ...16 2C1615 1 Fig 3 89 Function block CONVPHA3 Signal Source Note Name Type DIS DIS format CFG List CONVPHA3 IN ph C1617 dec inc C1616 3 CONVPHA3 OUT a Limited to 199 99 remainder not considered Functio...

Page 146: ...HAA1 AOUT1 a Low word 16 bits CONVPHAA1 AOUT2 a High word 16 bits Function The input signal is divided into a low word and a high word with 16 bits each The corresponding output signal can be processe...

Page 147: ...T2 W1 CAN OUT2 W2 FDO 16 bits Low word 16 bits High word 16 bits Low word 16 bits High word FDO 0 FDO 15 FDO 16 FDO 31 CAN OUT2 D1 CAN OUT2 W3 CAN OUT2 W4 CAN OUT2 Bit0 Bit0 Bit0 Bit15 Bit15 Bit15 Bit...

Page 148: ...U T 1 9 6 5 r p m Signal Source Note Name Type DIS selection DIS format CFG List CONVPHD1 DEN ph 1487 2 dec inc 1486 2 3 Stretch factor denominator input limited to 1 to 200000000 CONVPHD1 IN phd 1489...

Page 149: ...of 20 21 23 etc when using DFIN 3 2 31 3 Stretch factor setting over 6 decades The function blocks can be used for fine adjustment of the stretch factor 6 decades The stretch factor is set l CONVPHD1...

Page 150: ...92 Angle conversion CONVPHPH1 Signal Source Note Name Type DIS DIS format CFG List CONVPHPH1 IN ph C1247 dec inc C1242 3 CONVPHPH1 NUM a C1245 1 dec C1240 1 1 Numerator CONVPHPH1 DEN a C1245 2 dec C12...

Page 151: ...51 1 dec inc 1450 1 3 Angle input ref 65536 inc 1 motor revolution CONVPHPHD1 FAIL d HIGH Resulting speed 30000 rpm CONVPHPHD1 OUT phd Output in rpm Function An angle change at input CONVPHPHD1 IN is...

Page 152: ...vphphd2 Fig 3 93 Conversion CONVPHPHD2 Signal Source Note Name Type DIS DIS format CFG List Lenze CONVPHPHD2 IN ph 1451 2 dec inc 1450 2 3 1000 Angle input reference 65536 inc 1 revolution CONVPHPHD2...

Page 153: ...more You must carry out a reset CONVPHPHD2 RESET HIGH 0 1 1 2 147 483 647 2 1 31 2 147 483 648 2 31 2 147 483 647 2 1 31 1073741824 2 2 31 1073741824 2 2 31 Fig 3 94 32 bit data representation in the...

Page 154: ...1 2 5 4 2 C 1 2 5 1 2 1 x y Fig 3 95 Speed conversion CONVPP1 Signal Source Note Name Type DIS DIS format CFG List CONVPP1 IN phd C1253 dec rpm C1250 4 CONVPP1 NUM ph C1254 1 dec inc C1251 1 3 Numerat...

Page 155: ...C 1 4 2 5 1 C 1 4 2 4 1 C 1 4 2 4 2 C 1 4 2 0 C 1 4 2 4 3 C 1 4 2 4 5 C 1 4 2 5 2 C 1 4 2 5 3 C 1 4 2 5 4 C 1 4 2 5 5 1 0 Signal Source Note Name Type DIS selection DIS CFG List CSEL1 CAM 1 d 1425 1...

Page 156: ...2 Acceptance of the converted value Very often a new profile is selected during operation This new profile i e the changed value must only be accepted if the drive reaches a certain position The acce...

Page 157: ...eristic function CURVE1 Signal Source Note Name Type DIS DIS format CFG List Lenze CURVE1 IN a C0968 dec C0967 1 5001 CURVE1 OUT a Range of functions Under C0960 you can select the function l Characte...

Page 158: ...y CURVE1 OUT x CURVE1 IN C0961 C0964 100 C0961 C0964 100 y0 y100 Fig 3 97 Line diagram of characteristic with 2 interpolation points 3 2 37 2 Characteristic with three interpolation points Set C0960...

Page 159: ...SVS9332K EXT EN 4 0 3 2 37 3 Characteristic with four interpolation points Set C0960 3 y CURVE1 OUT x CURVE1 IN C0961 C0962 C0963 C0964 C0965 C0966 100 C0963 C0961 C0962 C0964 C0965 C0966 100 y0 y2 y1...

Page 160: ...CURVEC1 AIN a C1321 1 C1320 1 1 Analog input analog profile CURVEC1 IN ph C1325 5 C1324 5 3 Angle input CURVEC1 HOLD d C1323 9 C1322 9 1 HIGH outputs CURVEC OUT and CURVEC AOUT are stored DFOUT 0 CUR...

Page 161: ...signals 32 bit input Thus it is possible to use the CURVEC function block l to implement any function within the limits of 199 99 e g Vp adaptation or l to implement a mechanical cam function Note The...

Page 162: ...olution This function is selected with CURVEC1 REL SEL HIGH e g FIXED 1 Example 1 Example 2 Y X L Y X L L L REL_VOR1 REL_VOR2 L Profile length With CURVEC1 REL SEL LOW the last Y value of the profile...

Page 163: ...controller Procedure 1 Inhibit the controller or set CURVEC1 X RESET HIGH Note If you have neither inhibited the controller nor set CURVEC1 X RESET HIGH it is not possible to change to another profil...

Page 164: ...nalog input voltages to digital zero D B 1 D B 1 O U T D B 1 I N C 0 6 2 3 C 0 6 2 2 1 9 9 9 9 C 0 6 2 1 C 0 6 2 0 Fig 3 101 Dead band element DB1 Signal Source Note Name Type DIS DIS format CFG List...

Page 165: ...STAT 8 DCTRL QSP fb_dctrl Fig 3 103 Control of the controller DCTRL Signal Source Note Designation Type DIS DIS format CFG List Lenze DCTRL CINH1 d C0878 1 bin C0870 1 2 1000 HIGH inhibit controller...

Page 166: ...inputs Control word CAN CTRL bit 3 of CAN IN1 Control word AIF CTRL bit 3 of AIF IN Control word C0135 bit 3 l All inputs are linked by an OR operation l C0136 1 indicates the control word C0135 3 2...

Page 167: ...rd C0135 3 2 40 4 TRIP Set The drive is lead to the state selected under code C0581 and indicates EEr external monitoring l The function can be controlled by four inputs Control word CAN CTRL bit 10 o...

Page 168: ...active C0142 0 0 1 1 Drive is inhibited 0 1 1 0 Controller enabled 0 1 1 1 The activation of a monitoring function resulted in a message 1 0 0 0 The activation of a monitoring function resulted in a t...

Page 169: ...ut DFIN Signal Source Note Name Type DIS DIS format CFG List DFIN OUT phd C0426 dec rpm Function l The input X9 is designed for signals with TTL level l In the case of a digital frequency cascade or d...

Page 170: ...value at DFIN OUT C0427 2 A A B B Z Z Fig 3 107 Control of speed and direction of rotation via track A or track B CW rotation Track A transmits the speed and direction of rotation positive value at D...

Page 171: ...V3 or CONV4 Example The FB CONV3 converts the speed signal into a quasi analog signal Conversion according to formula CONV3 OUT f Hz 0 4 Number of increments from C0425 C0950 C0951 CONV3 CONV3 OUT CON...

Page 172: ...8 C0544 DFOUT SYN RDY DFOUT OUT DFOUT C0545 1 0 2 3 4 5 X8 X9 X10 C0540 E5 X5 C0429 Fig 3 109 Digital frequency output DFOUT Signal Source Note Name Type DIS DIS format CFG List DFOUT DF IN phd C0549...

Page 173: ...of the digital frequency output X10 is defined via C0540 Stop C0540 0 to C0540 3 cannot be set if the connection to the digital frequency input DFIN X9 has been established and C0025 10 has been selec...

Page 174: ...fter 360 After this every 360 a zero pulse is generated according to the setting in C0030 3 The zero pulse is automatically shifted by the value C0545 Note This procedure must be done after every main...

Page 175: ...s the generation of the zero pulse after 360 After this every 360 a zero pulse is generated according to the setting in C0030 l The zero pulse can be shifted by 360 via C0545 65536 inc 360 Note The pr...

Page 176: ...A I L D F R F G 1 S Y N C C T R L C 0 7 5 3 E 5 X 5 1 0 C 0 7 5 7 C 0 7 5 6 C 0 7 5 5 0 C 0 7 6 6 Fig 3 111 Digital frequency ramp function generator DFRFG1 Signal Source Note Designation Type DIS DIS...

Page 177: ...When the distance and speed reach their setpoints the output switches DFRFG1 SYNC HIGH At the same time the FB switches the profile generator to inactive l Set the switching point via C0755 Stop Do n...

Page 178: ...ase via the profile generator after resetting the quick stop request t DFRFG IN C0752 C0751 C0751 DFRFG QSP t DFRFG OUT C0753 Fig 3 114 Quick stop DFRFG 3 2 43 3 Ramp function generator stop Maintains...

Page 179: ...he profile generator l HIGH LOW edge at DFRFG RESET Detecting the setpoint phase 3 2 43 5 Detect phase difference Monitoring the phase difference between input DFRFG IN and output DFRFG OUT l Set limi...

Page 180: ...assigned to another function Function l Set C0757 1 l The function is activated by simultaneously setting the inputs DFRFG QSP and DFRFG RESET HIGH l Starting procedure Signals at DFRFG QSP and DFRFG...

Page 181: ...ormula for input value in C0429 Input value C0429 16384 response time ms l The response time ms can be gathered from the data sheet of the initiator or requested by the manufacturer 3 2 43 8 Offset se...

Page 182: ...at CFG List DFSET 0 PULSE d C0538 1 bin C0525 2 HIGH release of zero pulse synchronising DFSET N TRIM a C0537 dec C0524 1 Speed trimming in of C0011 DFSET N TRIM2 phd C1258 dec rpm C1255 4 Speed trimm...

Page 183: ...ter the ratio of the drive l The gearbox factor evaluates the setpoint at DFSET IN multiplied by the stretch factor DFSET NOUT outputs the result l The gearbox factor results from numerator and denomi...

Page 184: ...ck of digital frequency input X9 and zero track by the feedback system set under C0490 not for resolver evaluation l C0532 2 touch probe via terminals X5 E4 actual pulse and X5 E5 set pulse l C0532 3...

Page 185: ...level remains at DFSET 0 Pulse 10 One synchronisation a phase deviation is corrected in the shortest possible way after a LOW HIGH edge at DFSET 0 Pulse synchronisation is carried out once 11 One sync...

Page 186: ...L1 OUT DIGDEL1 C0721 C0720 C0723 Fig 3 118 Delay element DIGDEL1 Signal Source Note Name Type DIS DIS format CFG List Lenze DIGDEL1 IN d C0724 bin C0723 2 1000 DIGDEL1 OUT d t 0 DIGDEL2 IN C0729 DIGDE...

Page 187: ...r C0726 has elapsed the output DIGDELx OUT is set to HIGH l The time element is reset and the output DIGDELx OUT is set to LOW with a HIGH LOW edge at the input DIGDELx IN 3 2 45 2 Off delay An off de...

Page 188: ...e passed onto the output DIGDELx OUT only after the time set under C0721 or C0726 has elapsed t t DIGDEL1 IN DIGDEL1 OUT t DIGDEL1 TIMER C0721 Fig 3 122 General delay l The time element is started wit...

Page 189: ...ble digital inputs DIGIN Signal Source Note Name Type DIS DIS format CFG List Lenze DIGIN CINH d dec Controller inhibit acts directly on the DCTRL control DIGIN1 d C0443 dec DIGIN2 d C0443 dec DIGIN3...

Page 190: ...Fig 3 124 Freely assignable digital outputs DIGOUT Signal Source Note Name Type DIS DIS format CFG List Lenze DIGOUT1 d C0444 1 bin C0117 1 2 15000 DIGOUT2 d C0444 2 bin C0117 2 2 10650 DIGOUT3 d C04...

Page 191: ...3 C0650 fb_dt1 1 Fig 3 125 First order derivative action element DT1 1 Signal Source Note Name Type DIS DIS format CFG List Lenze DT1 1 IN a C0654 dec C0652 1 1000 DT1 1 OUT a Limited to 199 99 Functi...

Page 192: ...EXTPOL1 is used when position information is exchanged between master and slave using a bus system The transfer cycle via a bus system is often longer than 1 ms especially if l for instance a PLC or a...

Page 193: ...116 32 C0864 2 C0865 2 Byte 7 8 Byte 5 6 Byte 3 4 Byte 1 2 C0952 C0953 CONV3 IN CONV3 OUT CONV3 C0950 C0951 CDATA XPOS CDATA X NOUT 9300kur086 Fig 3 127 Master connection CDATA XIN CAN IN2 Bit 0 Bit 1...

Page 194: ...N 4 0 Settings Note FB EXTPOL1 does not require setting It must however be ensured that numerator C0950 and denominator C0951 are 1 in the function block CONV3 of the master Status signal l EXTPOL1 ST...

Page 195: ...D F O U T Signal Source Note Name Type DIS DIS format CFG List EXTPOL2 PHIN ph 1425 2 ph 1374 1 Position input EXTPOL2 STAT d 13461 HIGH extrapolation on LOW new data at input PHIN EXTPOL2 LIM d 13462...

Page 196: ...3 4 Byte 1 2 CDATA XPOS 9300kur087 Fig 3 129 Master connection CDATA XIN CAN IN2 Bit 0 Bit 15 Byte 1 2 Byte 3 4 Byte 5 6 Byte 7 8 C0863 3 16 binary signals C0863 4 16 binary signals 16 bits 16 bits 1...

Page 197: ...Settings l Code C1379 Use C1379 to adapt the number of extrapolation cycles per ms to the cycle time of the bus STOP This function does not replace the monitoring of the bus system The bus system sho...

Page 198: ...3 bin C1102 3 2 HIGH Accept starting value The input has the highest priority FCNT1 CMP VAL a C1103 2 dec C1101 2 1 Comparison value FCNT1 OUT a Counter limited to 199 99 32767 FCNT1 EQUAL d HIGH comp...

Page 199: ...earbox factor of the denomiator C1303 2 l Feed constant C1304 l The selection is effected in m_units Measuring system of the actual value Y axis l FCODE1477 1 FCODE1477 16 l Gearbox factor numerator C...

Page 200: ...15 FDO 1 FDO C0151 AIF OUT CAN1 OUT FDO 6 FDO 7 FDO 8 FDO 9 C0116 10 FDO 10 FDO 11 FDO 12 FDO 13 FDO 16 FDO 18 FDO 19 FDO 20 FDO 21 FDO 30 FDO 31 FDO 17 FDO 22 FDO 23 FDO 24 FDO 25 FDO 26 FDO 27 FDO...

Page 201: ...ex C0116 16 2 1000 FDO 16 d C0151 hex C0116 17 2 1000 FDO 17 d C0151 hex C0116 18 2 1000 FDO 18 d C0151 hex C0116 19 2 1000 FDO 19 d C0151 hex C0116 20 2 1000 FDO 20 d C0151 hex C0116 21 2 1000 FDO 21...

Page 202: ...1 bin C1097 1 2 A LOW HIGH edge transmits the converted signal to the target code FEVAN1 BUSY d HIGH transmitting FEVAN1 FAIL d HIGH transmission failed A LOW HIGH edge at FEFAN1 LOAD sets FEFAN1 FAI...

Page 203: ...x FAIL FEVANx BUSY FEVANx LOAD 9300kur089 Fig 3 135 Signal flow Transmission errors may occur if l the target code is not available l the target subcode is not available l the values transmitted are o...

Page 204: ...he target code with C1093 numerator C1094 denominator l C1094 also determines the decimal positions of the target code Set C1094 according to the existing decimal positions of the target code The numb...

Page 205: ...FIX32 format with scaling Task l C0472 1 1 05 Write this value to C0141 Configuration l Connect FEVAN1 IN C1096 with FCODE 472 1 19521 l Connect FEVAN1 LOAD C1097 1 with FCODE 471 B0 19521 Parameter...

Page 206: ...etting l Set C1091 11 C0011 l Set C1092 0 no subcode available l Set C1093 1 0 l Set C1094 0 0001 no decimal position l Set C1095 0 no offset The source code has no unit The unit scaling factor is dro...

Page 207: ...XSET1 AIN a C0563 dec C0561 1 1000 The input is switched to the output if a LOW level is applied to all selection inputs FIXSET INx FIXSET1 IN1 1 d C0564 1 bin C0562 1 2 1000 The number of the inputs...

Page 208: ...least 3 8 15 4 System for decoding the binary input signals Output signal FIXSET1 OUT 1st input FIXSET1 IN1 2nd input FIXSET1 IN2 3rd input FIXSET1 IN3 4th input FIXSET1 IN4 FIXSET1 Ain 0 0 0 0 C0560...

Page 209: ...FLIP1 D d C0773 1 bin C0770 2 1000 FLIP1 CLK d C0773 2 bin C0771 2 1000 Evaluates LOW HIGH edges only FLIP1 CLR d C0773 3 bin C0772 2 1000 Evaluates the input level only input has highest priority FLI...

Page 210: ...000 Evaluates LOW HIGH edges only FLIP3 CLR d C1061 3 bin C1060 3 2 1000 Evaluates the input level only input has highest priority FLIP3 OUT d FLIP4 D FLIP4 CLR FLIP4 FLIP4 OUT D CLR Q C1061 4 C1061 6...

Page 211: ...R always has priority l If a HIGH level is applied at the input FLIPx CLR the output FLIPx OUT is set to and maintained at a LOW level al long as this input is at a HIGH level l With a LOW HIGH edge a...

Page 212: ...IS format CFG List Lenze FLIPT1 D d C1061 7 bin C1060 7 2 1000 FLIPT1 CLK d C1061 8 bin C1060 8 2 1000 Evaluates LOW HIGH edges only FLIPT1 CLR d C1061 9 bin C1060 9 2 1000 Evaluates LOW HIGH edges on...

Page 213: ...t t FLIPTx D FLIPTx CLK FLIPTx OUT FLIPTx CLR Fig 3 146 Function sequence of the FLIPTx flipflop element l Via a LOW HIGH edge at input FLIPTx CLK the level at the input FLIPTx D is switched to the o...

Page 214: ...Gearbox compensation GEARCOMP Signal Source Comment Name Type DIS DIS format CFG List GEARCOMP TORQUE a C1268 dec C1265 2 Input value GEARCOMP PHI IN ph C1269 dec inc C1266 3 GEARCOMP OUT ph Outputs t...

Page 215: ...IN C0633 C0630 C0631 C0632 Fig 3 148 Limiting element LIM1 Signal Source Note Name Type DIS DIS format CFG List Lenze LIM1 IN1 a C0633 dec C0632 1 1000 LIM1 OUT a Function l If the input signal exceed...

Page 216: ...buffer is cleared Input has the highest priority LIMPHD1 NO LIM d C1081 2 bin C1080 2 2 1000 HIGH The limitation set via C1084 1 and C1084 2 is switched off The overflow buffer is cleared The position...

Page 217: ...value via C1084 1 The speed is limited to the set minimum value via C1084 2 The lower limit C1084 2 must be smaller than the upper limit C1084 1 l LIMPHD1 NO LIM HIGH is used to switch off the parame...

Page 218: ...TRL IMAX 100 C0056 C0054 MCTRL I SET C0906 8 MCTRL I LOAD C0907 4 MCTRL QSP C0907 3 C0907 2 C0906 3 C0906 4 C0893 C0899 C0900 C0902 C0901 C0890 MCTRL QSP OUT DCTRL QSP MCTRL DCVOLT C0042 C0497 MCTRL I...

Page 219: ...ng the I component of the speed controller MCTRL P ADAPT a C0906 9 dec C0903 1 1006 Influence in on VP of C0254 the absolute value is processed without sign MCTRL PHI ON d C0907 1 bin C0897 2 1000 HIG...

Page 220: ...to the correct values 3 2 61 2 Additional torque setpoint The input MCTRL M ADD serves as torque setpoint or additional torque setpoint depending on the control of the input MCTRL N M SWT The additio...

Page 221: ...es for the quadrants driving and braking l MCTRL HI M LIM is the upper torque limit in of the max possible torque C0057 l MCTRL LO M LIM is the lower torque limit in of the max possible torque C0057 l...

Page 222: ...ve becomes unstable observe motor noises Increase C0071 until the drive runs stable again Set C0071 to the double value l Parameterisation of the derivative gain Td in C0072 Increase C0072 during oper...

Page 223: ...upper speed limit is selected at the input MCTRL N SET in of nmax C0011 pos sign for CW rotation The upper speed limit is only to be used for CW rotation l The n controller auxiliary speed controller...

Page 224: ...h HIGH e g with FIXED1 4 Set the gain of the angle controller 0 in C0254 see chapter 3 2 61 4 Before setting C0254 select an as high as possible P gain for the n controller in C0070 Increase C0254 dur...

Page 225: ...ion l If torque control has been selected it will be deactivated The drive is controlled by the speed controller l The speed runs with the deceleration time set under C0105 to zero speed l The torque...

Page 226: ...e is reduced by the field weakening 3 2 61 10 Switching frequency changeover The switching frequency of the inverter can be selected l 8 kHz fixed for power optimised operation C0018 1 maximum power o...

Page 227: ...ze MFAIL N SET a C0988 1 dec C0970 1 1000 Speed setpoint in of C0011 MFAIL ADAPT a C0988 2 dec C0973 1 1000 Dynamic adaptation of the proportional gain of the UGset controller in of C0980 MFAIL KONST...

Page 228: ...the mains failure detection to be used depends on the drive system used DC bus voltage evaluation Use with single drives or multi axis drives which do not use external monitoring systems l For this yo...

Page 229: ...ure detection by an external monitoring system Combination of the two methods l The combination of both processes is done via an OR operation with an internal function block In the example OR5 is used...

Page 230: ...005 1000 1 Create speed setpoint path C0970 5050 NSET NOUT to MFAIL N SET C0890 6100 MFAIL NOUT to MCTRL N SET 2 Start value selection here act speed value C0977 6100 MFAIL NOUT to MFAIL SET 3 Selecti...

Page 231: ...roller and the motor Thus the speed deceleration ramp is shorter than with a non controlled system coasting drive With the activation l the DC bus voltage is controlled to the value at the MFAIL DC SE...

Page 232: ...x1x the terminal X6 63 is used as a voltage source for external potentiometers In this case measure at the terminals UG UG 2 Measure the DC bus voltage with an oscilloscope channel 1 with a suitable v...

Page 233: ...ake chopper 3 342 V 487 V 755 V 770 V Operation with brake chopper up to 480 V 4 342 V 487 V 785 V 800 V DC bus voltage UZK STOP This setpoint must be below the operating threshold of a possibly conne...

Page 234: ...ection by detecting the DC bus voltage level Set measured deceleration time from step 2 under C0983 l In case of mains failure detection via an external system e g supply module 934X Under C0983 you c...

Page 235: ...t time t t3 Drive reaches the LU switch off threshold with lower brake torque higher adjustment time without reaching speed 0 t t3 Drive is no longer controlled is braked by friction Repeat the follow...

Page 236: ...er speed range after the supply voltage was interrupted for a short time only mains recovery before the drive has come to standstill l How to protect the drive from a restart is explained in chapter 3...

Page 237: ...s l Due to the system the mains recovery is indicated by the mains failure detection via the level of the DC bus voltage see chapter 3 2 62 1 l Because of an auto reclosure of the power supply company...

Page 238: ...ection C0597 MONIT LP1 3 0 Trip 2 Warning 3 Off Conf LP1 Configuration of motor phase failure monitoring C0599 LIMIT LP 1 5 0 1 0 0 1 10 0 Current limit LP1 Current limit for motor phase failure monit...

Page 239: ...r signals switches dynamically i e l depending on the state of the monitoring function but l independent of the selected fault response trip fail QSP Example MONIT LP1 motor phase monitoring responds...

Page 240: ...native setpoint source which is controlled via two terminals C0260 C0262 MPOT1 MPOT1 OUT MPOT CRTL C0269 1 C0269 2 C0269 3 MPOT1 DOWN MPOT1 INACT MPOT1 UP C0264 C0263 C0261 C0267 1 C0268 C0267 2 C0265...

Page 241: ...l Tir Tir Tir Tif MPOT1 UP MPOT1 DOWN C0260 C0261 0 MPOT1 OUT Fig 3 161 Control signals of the motor potentiometer In addition to the digital signals MPOT1 UP and MPOT1 DOWN another digital input exis...

Page 242: ...nal l the set limit values of the MPOT l the control signals UP and DOWN If the output value is out of the set limits the MPOT approaches the next limit with the set Ti times This function is independ...

Page 243: ...F I N 4 C 1 3 9 8 4 C 1 3 9 9 4 M S E L 1 E N M 4 C 1 3 9 4 4 C 1 3 9 5 4 M S E L 1 L O C K C 1 3 9 4 5 C 1 3 9 5 5 C T R L Fig 3 163 Master selection MSEL1 Signal Source Note Name Type DIS DIS forma...

Page 244: ...O S C T R L Fig 3 164 Master selection MSEL2 Signal Source Note Name Type DIS DIS format CFG List MSEL2 EN M1 d 1395 6 bin 1394 6 2 Activation of master value 1 MSEL2 EN M2 d 1395 7 bin 1394 7 2 Activ...

Page 245: ...r value source the assigned digital input MSEL1 EN M 1 4 must be triggered with a LOW HIGH edge An input set once remains active until another master value source is selected l If two or more inputs a...

Page 246: ...NOT1 IN d C0841 bin C0840 2 1000 NOT1 OUT d NOT2 1 NOT2 OUT NOT2 IN C0843 C0842 Fig 3 166 Logic NOT NOT2 Signal Source Note Name Type DIS DIS format CFG List Lenze NOT2 IN d C0843 bin C0842 2 1000 NO...

Page 247: ...NOT NOT5 Signal Source Note Name Type DIS DIS format CFG List Lenze NOT5 IN d C0849 bin C0848 2 1000 NOT5 OUT d Function NOTx IN1 NOTx OUT 0 1 1 0 The function corresponds to a change from an NO cont...

Page 248: ...C 0 0 4 6 C 0 0 4 9 N S E T N A D D N S E T N 1 0 1 0 D M U X 0 3 0 1 5 N S E T N A D D I N V N S E T J O G 1 N S E T J O G 2 N S E T J O G 4 N S E T J O G 8 D M U X 0 3 0 1 5 N S E T T I 1 N S E T T...

Page 249: ...ontrol of the signal inversion for the additional setpoint NSET RFG 0 d C0799 12 bin C0789 2 1000 The main setpoint integrator is led to zero via the current Ti times NSET RFG STOP d C0799 13 bin C079...

Page 250: ...SET JOG 2 3rd input NSET JOG 4 4th input NSET JOG 8 NSET N 0 0 0 0 JOG 1 1 0 0 0 JOG 2 0 1 0 0 JOG 3 1 1 0 0 JOG 4 0 0 1 0 JOG 5 1 0 1 0 JOG 6 0 1 1 0 JOG 7 1 1 1 0 JOG 8 0 0 0 1 JOG 9 1 0 0 1 JOG 10...

Page 251: ...and deceleration times can be activated via the inputs NSET TI x 16 for table and function see JOG setpoints the decoding must be done according to the signal graphic The Ti times can only be activate...

Page 252: ...1 1 0 0 1 1 0 1 1 1 1 0 1 1 1 1 3 2 68 4 S ramp The linear ramp function generator is connected to a PT1 element This arrangement implements an S ramp for an almost jerk free acceleration and decelera...

Page 253: ...tor The ramp function generator has a linear characteristic and an acceleration time and deceleration time each l With NSET LOAD HIGH the ramp function generator is set to zero and kept there without...

Page 254: ...0830 3 1 Fig 3 173 OR operation OR1 Signal Source Note Name Type DIS DIS format CFG List Lenze OR1 IN1 d C0831 1 bin C0830 1 2 1000 OR1 IN2 d C0831 2 bin C0830 2 2 1000 OR1 IN3 d C0831 3 bin C0830 3 2...

Page 255: ...OR4 IN1 OR4 IN2 OR4 IN3 OR4 OUT C0837 1 C0837 2 C0837 3 C0836 1 C0836 2 C0836 3 1 Fig 3 176 OR operation OR4 Signal Source Note Name Type DIS DIS format CFG List Lenze OR4 IN1 d C0837 1 bin C0826 1 2...

Page 256: ...39 8 bin C0838 8 2 1000 The input signal is inverted internally NOT The input has to be assigned to FIXED1 if it remains unused OR6 OUT d OR7 OR IN2 OR IN1 OR IN3 OR IN4 OR7 IN5 OR OUT C0839 10 C0839...

Page 257: ...network of the OR operation for OR1 OR5 Note Connect inputs that are not used to FIXED0 Function of OR6 OR7 l ORx OUT ORx IN1 ORx IN2 ORx IN3 ORx IN4 ORx IN5 l Equivalent network ORx IN5 ORx IN4 ORx...

Page 258: ...NEL4 C0733 1 C0732 1 C0732 2 C0732 3 C0732 4 fb_osz Fig 3 182 Oscilloscope function OSZ Signal Source Note Name Type DIS DIS format CFG List Lenze OSZ CHANNEL1 a C0732 1 1 OSZ CHANNEL2 a C0732 2 1 OSZ...

Page 259: ...rresponding signal number into C0732 1 C0732 4 Always start linking with channel 1 then channel 2 and so on Unused channels are automatically assigned with signal FIXED 0 Configuration OSZ trigger C07...

Page 260: ...hannel 1 is measured at the same time as the measured value at channel 2 3 or 4 The sampling period can be set in steps of 1 2 and 5 Number of Channels C0739 Number of channels used for measurements R...

Page 261: ...emory The FB saves the data in a ring format For reconstructing the chronological signal sequence the following three graphic points are marked C0749 1 Measured value no of the instant of abortion C07...

Page 262: ...1 Signal Source Note Name Type DIS DIS format CFG List Lenze PCTRL1 SET a C0808 1 dec C0800 1 1000 Input of the process setpoint Possible value range 200 The time characteristic of step change signals...

Page 263: ...ion providing the P gain is selected under C0329 C0329 0 The P gain is entered under C0222 C0329 1 The P gain is entered via the PCTRL ADAPT input The input value is led via a linear characteristic Th...

Page 264: ...CT HIGH The ramp function generator is immediately set to zero 3 2 71 3 Value range of the output signal l The process controller operates in bipolar mode in the default setting The output value is li...

Page 265: ...ck PHADD1 Signal Source Note Name Type DIS DIS format CFG List Lenze PHADD1 IN1 ph C1201 1 dec inc C1200 1 3 1000 Addition input PHADD1 IN2 ph C1201 2 dec inc C1200 2 3 1000 Addition input PHADD1 IN3...

Page 266: ...1 2 0 6 1 P H C M P 2 P H C M P 2 O U T P H C M P 2 I N 1 C 1 2 0 6 2 P H C M P 2 I N 2 C 1 2 0 5 1 C 1 2 0 5 2 Fig 3 191 Angle comparator PHCMP2 Signal Source Note Name Type DIS DIS format CFG List L...

Page 267: ...Px OUT switches to HIGH If PHCMPx IN1 PHCMPx IN2 PHCMPx OUT switches to LOW PHCMP2 C1207 1 PHCMP3 C1272 1 PHCMP1 C0695 2 If PHCMPx IN1 PHCMPx IN2 PHCMPx OUT switches to HIGH If PHCMPx IN1 PHCMPx IN2 P...

Page 268: ...gnal Source Note Name Type DIS DIS format CFG List PHDIFF1 IN phd C1236 dec rpm C1231 4 PHDIFF1 SET ph C1237 1 dec inc C1232 1 3 PHDIFF1 ADD ph C1237 2 dec inc C1232 2 3 PHDIFF1 EN d C1235 1 bin C1230...

Page 269: ...195 Signal adaptation for angle signals PHDIV1 Signal Source Note Name Type DIS DIS format CFG List Lenze PHDIV1 IN ph C0997 dec inc C0996 3 1000 PHDIV1 OUT ph 65536 inc one encoder revolution Functi...

Page 270: ...he angle integrator to 0 and PHINT1 FAIL LOW PHINT1 OUT ph 65536 inc 1 encoder revolution overflow is possible PHINT1 FAIL d HIGH overflow C 1 0 3 2 P H I N T 2 P H I N T 2 O U T P H I N T 2 I N C 1 0...

Page 271: ...ncrements PHINT3 LOAD d C1158 bin C1154 2 HIGH sets the angle integrator to the input signal of PHINT3 IN and PHINT3 STATUS LOW PHINT3 SET ph C1159 dec inc C1155 3 PHINT3 OUT ph 65536 inc 1 encoder re...

Page 272: ...x IN decrements the integrator counter content is reduced l If the counter content exceeds the value of 32767 encoder revolutions 2147483647 inc an overflow occurs The counting is continued with the v...

Page 273: ...tion of PHINT3 with constant input value when C1150 0 and C1150 1 l The FB integrates speed or velocity values at PHINT3 IN to a angle distance l PHINT3 OUT outputs the counter content of the bipolar...

Page 274: ...versal of the input value when C1150 2 l The FB integrates speed or velocity values at PHINT3 IN to a angle distance l PHINT3 OUT outputs the counter content of the bipolar integrator A positive value...

Page 275: ...INTx IN rpm t s 65536 inc rev t integration time Example You want to determine the counter content of the integrator at a certain speed at the input and a certain integration time l Given values PHINT...

Page 276: ...INT4 SET This input has priority PHINT4 H VALUE ph C1183 1 dec inc C1182 1 Upper value for the return PHINT4 L VALUE ph C1183 2 dec inc C1182 2 Lower value for the return PHINT4 SET ph C1183 3 dec inc...

Page 277: ...0430 5 PHINT5 X OFFSET PHINT5 RESET PHINT5 DFIN PHINT5 DENOM PHINT5 TP POS PHINT5 OUT C1182 4 C1183 4 PHINT5 SET PHINT5 TP RECOGN PHINT5 DFOUT C1741 1 C1180 5 C1181 5 PHINT5 TP ENABLE PHINT5 TP SYNC B...

Page 278: ...n to the zero point of the integrator PHINT5 TP ENABLE d C1181 5 bin C1180 5 2 HIGH The touch probe signal is evaluated LOW The touch probe signal is not evaluated PHINT5 TP EDGE SELEC T d C1181 6 bin...

Page 279: ...compensation function is activated immediately l C1186 2 rotary knife The input for the touch probe signal is terminal X5 E5 The signal refers to the master angle at X9 DFIN function block The compen...

Page 280: ...recognised are compensated directly and immediately with the speed defined in C1741 1 Value in C1741 1 0 no compensation of deviations Via PHINT5 X OFFSET you can apply an offset to the output signal...

Page 281: ...FOUT X DIFF TP DIST TP DIFF OUT RESET PHINT5 RFGPH2 RFGPH3 STOP RFG 0 REL SEL SET ACT NOUT PHOUT RFG I 0 fb_phint5_2 Fig 3 205 RFGPH function block as profile generator for the compensation speed l Th...

Page 282: ...the material path v2 v3 Speed of the material path correction d1 d2 d3 Roller diameters a2 a3 Distance of the touch probe sensor to the zero point i1 i2 i3 Gearbox l At input PHINT5 TP POS the distan...

Page 283: ...ut of difference PSAVE1 SAVE d 1435 2 bin 1434 2 2 HIGH PSAVE MPOS ph 1437 1 dec inc 1436 1 3 Input for master position PSAVE ACTPOS ph 1437 2 dec inc 1436 2 3 Input for actual position e g rotor posi...

Page 284: ...s can be suppressed by means of a code In this case PSAVE DIFF 0 l PSAVE ON LOW The outputs PSAVE DIFF 0 3 2 79 3 Output of status signals The digital outputs are set according to the difference calcu...

Page 285: ...analog signals PT1 1 PT1 1 OUT PT1 1 IN C0642 C0640 C0641 Fig 3 207 Delay element PT1 1 Signal Source Note Name Type DIS DIS format CFG List Lenze PT1 1 IN a C0642 dec C0641 1 1000 PT1 1 OUT a Functio...

Page 286: ...C0648 2 bin C0647 2 2 1000 HIGH overflow buffer is cleared PT1 2 DFOUT is immediately set to 0 The position gets lost Function is available as of software version 3 4 PT1 2 DFOUT phd Signal is limite...

Page 287: ...nts in the filter and overflow buffer are still output The input signal is directly output at the output Note Always set the input PT1 2 DISABLEFILTER HIGH l when the controller is inhibited l during...

Page 288: ...DIS format CFG List Lenze R L Q R d C0889 1 bin C0885 2 51 R L Q L d C0889 2 bin C0886 2 52 R L Q QSP d R L Q R L d Function l After mains connection and simultaneous HIGH level at both inputs the out...

Page 289: ...0 9 3 7 1 C 0 9 3 1 C 0 9 3 2 C 0 9 3 0 C 0 9 3 3 Fig 3 212 Homing function REFC Signal Source Note Name Type DIS DIS format CFG List REFC ACTPOS IN ph C0926 1 dec inc C0925 3 Loading value for the cu...

Page 290: ...tor numerator motor speed Setting is required only if the actual value encoder is not mounted to the motor C0931 Encoder gearbox factor denominator encoder speed C0933 Selection of the edge of the tou...

Page 291: ...ia touch probe Precondition for an error free homing function Note Parameterising the signal edge via C0933 only is effective if the touch probe function of the PHINT5 and CCTRL or CCTRL2 function blo...

Page 292: ...ove to the home position in CW rotation Enter positive homing offset C0934 Referenzpunkt Startpunkt Fahrtrichtung MCTRL PHI ACT REF MARK Fahrtstrecke C0934 Fig 3 215 Homing with zero pulse zero positi...

Page 293: ...fset C0934 Referenzpunkt Startpunkt Fahrtrichtung X5 E4 REF MARK Fahrtstrecke C0934 Fig 3 217 Homing with touch probe Move to the home position in CW rotation l Mode 7 C0932 7 Move to the home positio...

Page 294: ...on l Mode 21 C0932 21 as mode 20 but in addition The actual position REFC ACTPOS is saved during mains disconnection and is loaded again at mains connection 3 2 83 3 Control via input signals l REFC O...

Page 295: ...lly Homing is completed if the setpoint of the profile generator has reached the home position l REFC OK LOW homing is currently executed or the home position is no longer known e g due to an interfer...

Page 296: ...C0672 C0676 1 RFG1 RFG1 OUT RFG1 IN C0676 2 1 0 RFG1 SET C0677 RFG1 LOAD C0673 C0674 C0675 Fig 3 219 Ramp function generator RFG1 Signal Source Note Name Type DIS DIS format CFG List Lenze RFG1 IN a C...

Page 297: ...w1 Fig 3 220 Acceleration and deceleration times of the ramp function generator tir and tif are the times desired for the change between w 1 and w2 The values for Tir and Tif can be set under C0671 an...

Page 298: ...ction RFGPH1 OUT 0 LOW RFGPH1 OUT is set to the value at RFGPH1 IN according to the selected function RFGPH1 T DIST d 1401 3 bin 1400 3 2 Function changeover HIGH Path based change LOW Time based chan...

Page 299: ...units starting with the 0 position of the profile It is enabled via the terminal X5 E1 Note m units master units are units which can be directly measured in the system at the object to be displaced T...

Page 300: ...o 0 m units at n 200 rpm l The time required to reach the position results from the physical parameters selected t t RFGPH1 RFG 0 RFGPH1 IN RFGPH1 OUT C1408 1 C1408 1 C1408 1 3 2 85 2 Change phase pos...

Page 301: ...has reached the value at input RFGPH1 IN the output keeps this value even if a negative value occurs at RFGPH1 DFIN Only if a new value is applied to the RFGPH1 IN input or if RFGPH1 RFG 0 1 the outp...

Page 302: ...3 274 l EDSVS9332K EXT EN 4 0 3 2 85 3 Status signals RFGPH1 RFG I 0 HIGH indicates that the output RFGPH1 OUT has reached the end value selected the output is not adjusted any more t t t R F G P H 1...

Page 303: ...g 3 223 Ramp function generator for angle signals RFGPH2 Signal Source Note Name Type DIS DIS format CFG List RFGPH2 RESET d 1071 1 bin 1400 1 2 HIGH Sets RFGPH2 OUT 0 jump LOW RFGPH2 PHOUT is set acc...

Page 304: ...e LOW RFGPH3 PHOUT is set according to the input values RFGPH3 SET and RFGPH3 ACT The input has priority over RFGPH3 RFG 0 RFGPH3 RFG 0 d 1071 7 bin 1070 6 2 HIGH Traverses according to the ramp selec...

Page 305: ...1 0 7 2 1 C 1 0 7 0 2 C 1 0 7 1 2 C 1 0 7 3 1 R F G P H 2 A C T C 1 0 7 2 2 C 1 0 7 3 2 R F G P H 2 R E S E T C 1 0 7 0 1 C 1 0 7 1 1 R F G P H 2 N O U T R F G P H 2 R F G 0 C 1 0 7 0 3 C 1 0 7 1 3 C...

Page 306: ...the setpoint at RFGPHx SET l With limit stop In this operating mode the outputs follow the setpoint at RRFGPHx SET for one positioning If the setpoint position at RFGPH2 SET is changed the outputs onl...

Page 307: ...H 2 R E S E T C 1 0 7 0 1 C 1 0 7 1 1 R F G P H 2 N O U T R F G P H 2 R F G 0 C 1 0 7 0 3 C 1 0 7 1 3 C 1 0 7 8 x C 1 0 7 9 x C 1 0 7 5 C T R L R F G P H 2 R E L S E L C 1 0 7 0 4 C 1 0 7 1 4 1 0 0 0...

Page 308: ...hat the output RFGPH2 OUT has reached the final value selected the output is not adjusted any more t t t RFGPH2 RFG 0 RFGPH2 SET RFGPH2 RFG I 0 t RFGPH2 RESET RFGPH2 PHOUT Status Control Control 9300k...

Page 309: ...IS format CFG List Lenze S H1 IN a C0572 dec C0570 1 1000 S H1 LOAD d C0573 bin C0571 2 1000 LOW save S H1 OUT a Function l With S H1 LOAD HIGH the signal at the input S H1 IN is switched to the outpu...

Page 310: ...2 5 C1664 5 SELPH1 IN6 C1662 6 C1664 6 SELPH1 IN7 C1662 7 C1664 7 SELPH1 IN8 C1662 8 C1664 8 FIXED0INC 1 2 3 4 5 6 7 8 0 8 C1660 0 Fig 3 228 Function block SELPH1 Signal Source Note Name Type DIS DIS...

Page 311: ...1 ph C1669 1 dec inc C1667 1 3 SELPH2 IN2 ph C1669 2 dec inc C1667 2 3 SELPH2 IN3 ph C1669 3 dec inc C1667 3 3 SELPH2 IN4 ph C1669 4 dec inc C1667 4 3 SELPH2 IN5 ph C1669 5 dec inc C1667 5 3 SELPH2 IN...

Page 312: ...P C 1 S T A T 6 S P C 1 S T A T 7 S P C 1 S T A T 8 C 1 6 4 1 1 0 C 1 6 4 1 1 1 C 1 6 4 1 1 2 C 1 6 4 1 1 3 C 1 6 4 1 1 4 C 1 6 4 1 1 5 C 1 6 4 1 1 6 C 1 6 4 5 V T P O S C S P C 1 L I N I N 1 1 I N 1...

Page 313: ...I N 1 1 I N 1 2 I N 2 1 I N 2 2 I N 3 1 I N 3 2 I N 4 1 I N 4 2 I N 5 1 I N 5 2 I N 6 1 I N 6 2 I N 7 1 I N 7 2 I N 8 1 I N 8 2 C 1 6 5 4 1 C 1 6 5 9 C 1 6 5 0 1 S P C 2 R E S E T C 1 6 5 3 1 F C O D...

Page 314: ...Output FB C1641 1 IN1 1 SPC1 STAT1 2 IN1 2 C1641 15 IN8 1 SPC1 STAT8 16 IN8 2 Assignment of switch on and switch off positions for SPC2 see Fig 3 231 Code Subcode Switching point Output FB C1651 1 IN...

Page 315: ...e 3 2 89 2 Hysteresis This function is only available for FB SPC2 Purpose Avoids undefined switching of the output signals in standstill the drive is exactly on a switching point Function l The hyster...

Page 316: ...t of codes and outputs Code Subcode Output FB SPC2 C1657 1 SPC2 STAT1 2 SPC2 stat2 3 SPC2 stat3 4 SPC2 stat4 l The dead time has an effect on the switching points and the hysteresis Positive dead time...

Page 317: ...s function is only available for FB SPC2 Purpose Avoids undefined switching of the output signals at SPC2 STAT1 SPC2 STAT4 when the motor is running at low speed Function l The filter time constant is...

Page 318: ...FG1 IN a C1045 1 dec C1042 1 input SRFG1 SET a C1045 2 dec C1043 1 Starting value for the ramp function generator will be accepted if SRFG1 LOAD High SRFG1 LOAD d C1046 bin C0144 2 HIGH accepts the va...

Page 319: ...1 IN SRFG1 OUT Beschleunigung Ruck t t t t C1040 C1040 C1041 SRFG1 DIFF Fig 3 239 Line diagram l Max acceleration C1040 applies to both the positive and the negative acceleration Setting according to...

Page 320: ...AN1 Statusword Fig 3 240 Output of digital status signals STAT Signal Source Note Name Type DIS DIS format CFG List Lenze STAT B0 d bin C0156 1 2 2000 STAT B2 d bin C0156 2 2 5002 STAT B3 d bin C0156...

Page 321: ...S format CFG List Lenze STATE BUS d C0441 bin C0440 2 1000 STATE BUS O d TERMINAL X5 ST d Function The STATE BUS is a device specific bus system which is designed for Lenze controllers only The functi...

Page 322: ...STORE1 Signal Source Note Name Type DIS DIS format CFG List Lenze STORE1 IN phd C1216 1 dec rpm C1211 1 4 1000 STORE1 RESET d C1215 1 bin C1210 1 2 1000 HIGH resets all functions STORE1 ENTP d C1215...

Page 323: ...MASKI w STORE1 MASKV is met l the TP input E5 is enabled for the next triggering process with STORE1 ENWIN HIGH l the integrator for the speed signal on STORE1 MASKI is reset 3 2 93 2 Saving the angle...

Page 324: ...TP input E5 results in a new output at STORE1 PHDIFF l STORE1 LOAD0 HIGH resets the counter Additional control 1 STORE1 LOAD1 LOW HIGH edge resets the counter to the 1st stage preparation of the outp...

Page 325: ...ACT ph Outputs the currently integrated value STORE2 PH1 ph Outputs the last value saved by X5 E5 STORE2 PH2 ph Outputs the next to last value saved by X5 E5 STORE2 TP INH d HIGH triggering via TP inp...

Page 326: ...9 dec C1718 1 1000 Selects the memory to be output Memory location SEL IN OFFSET The value is internally set to the correct memory location in the ring buffer STORE3 INIT d C1721 1 bin C1720 1 2 1000...

Page 327: ...location from which the next value is output at STORE3 PHOUT STORE3 INIT BUSY d Handshake signal HIGH initialisation of the memories is active STORE3 INIT RDY d Handshake signal LOW initialisation of...

Page 328: ...Procedure 1 Apply a default value to the input STORE3 INIT POS 2 Via a LOW HIGH edge at STORE3 INIT the value at STORE3 INIT POS is written to all 16 memory locations STORE3 BUSY is set to HIGH immed...

Page 329: ...memory location and Read data from the memory location are carried out independently of each other In this mode a flying splice of the cutting lengths can be achieved 1 0 2 3 4 5 6 7 8 9 10 STORE3 PHO...

Page 330: ...for cutting mark Cutting mark Print image Mark recognition sensor The distance between two cutting marks is the format length STORE3 supports the automatic measurement of the format length For this pu...

Page 331: ...c C1108 1 3 SWPH1 IN2 ph C1109 2 dec inc C1108 2 3 SWPH1 SET d C1107 1 bin C1106 1 2 SWPH1 OUT ph 0 1 C 1 1 0 8 3 C 1 1 0 8 4 C 1 1 0 6 2 C 1 1 0 7 2 C 1 1 0 9 4 C 1 1 0 9 3 S W P H 2 I N 1 S W P H 2...

Page 332: ...C1443 1 dec rpm C1442 1 4 SWPHD1 IN2 phd C1443 2 dec rpm C1442 2 4 SWPHD1 SET d C1441 1 bin C1440 1 2 SWPHD1 OUT phd S W P H D 2 I N 1 C 1 4 4 3 3 1 0 C 1 4 4 3 4 S W P H D 2 S E T S W P H D 2 I N 2...

Page 333: ...S Y N C 1 O U T 1 S Y N C 1 O U T 2 S Y N C 1 O U T 3 C L K X 4 C 1 1 2 3 1 C 1 1 2 3 2 C 1 1 2 1 2 C 1 1 2 2 C 1 1 2 1 1 C 1 1 2 0 C 0 3 6 3 Signal Source Note Name Type DIS DIS format CFG List Lenze...

Page 334: ...Communication via CAN bus Use the function block SYNC2 when sending receiving the data of the X or Y axis via the CAN bus Observe the calculating times of both function blocks see chapter Function bl...

Page 335: ...rating mode Code Value Function C1120 0 FB without function Assigns the data at the inputs directly to the outputs 1 CAN Sync active Synchronises the controllers to the sync telegram of the system bus...

Page 336: ...S E T E X T S Y N C 1 S Y N C 1 I N 1 S Y N C 1 I N 2 S Y N C 1 I N 3 S Y N C 1 S T A T C 1 1 2 7 C 1 1 2 8 C 1 1 2 9 C 1 1 2 4 C 1 1 2 5 C 1 1 2 6 C 1 1 2 1 C 1 1 2 2 C 1 1 2 0 X 4 S Y N C 1 O U T 1...

Page 337: ...synchronisation via system bus CAN 2 Designation for the synchronisation via terminal Code Value Function C1121 1 1 13 ms Definition of the cycle time of the sync telegram sync signal Parameters must...

Page 338: ...Function C1121 2 1 13 ms Definition of the interpolation cycles steps C1120 1 C1121 2 has no effect The interpolation cycles are derived from the sync cycle C1121 1 C1120 2 The interpolation cycle ca...

Page 339: ...signal and the start of the internal control program e g for compensating the effects of signal propagation delays dead times for the sync signal of the single slave drives 3 2 98 4 Time slot for sync...

Page 340: ...ault indications for the synchronisation via system bus Fault Cause Remedy P16 Controller was enabled in an unsynchronised state SYNC1 STAT LOW Only enable the controller when SYNC1 STAT HIGH The time...

Page 341: ...SYNC1 STAT 13 Only enable the controller when SYNC1 STAT HIGH Configuration example TERMINAL SYNC Observe the following order for commissioning Step Where Operation 1 Commission controller without FB...

Page 342: ...9 TRANS2 OUT TRANS2 C0716 C0715 C0718 Fig 3 254 Edge evaluation TRANS2 Signal Source Note Name Type DIS DIS format CFG List Lenze TRANS2 IN d C0719 bin C0718 2 1000 TRANS2 OUT d t 0 T R A N S 3 I N C...

Page 343: ...Evaluation of positive edges TRANS1 l The output TRANSx OUT is set to HIGH as soon as a LOW HIGH edge is sent to the input l After the time set under C0711 or C0716 has elapsed the output changes agai...

Page 344: ...IN TRANS1 OUT C0711 C0711 Fig 3 259 Evaluation of positive and negative edges TRANS1 l The output TRANSx OUT is set to HIGH as soon as a HIGH LOW edge or a LOW HIGH edge is sent to the input l After...

Page 345: ...L V M A S 1 R F G I N O U T C 1 4 6 3 2 C 1 4 6 3 1 C 1 4 6 9 6 V M A S 1 R F G 0 C 1 4 6 8 6 Signal Source Note Name Type DIS DIS format CFG List VMAS1 AIN a 1467 1 dec 1466 1 Analog setpoint VMAS1 R...

Page 346: ...When using the digital frequency input DFIN pulse losses occur when the ramp function generator VMAS1 EN RFG HIGH is will be activated The drive loses the contact with its master If a ramp function ge...

Page 347: ...HIGH in rpm C1461 2 Speed for VMAS1 CCW HIGH in rpm 3 2 100 5 Ramp function integrator With the ramp function integrator the setpoint can be smoothly set to the target point l Activate VMAS1 EN RFG HI...

Page 348: ...olled way For this the braking time of the ramp can be adjusted with code C1462 3 The STOP function has priority over all other functions Therefore a LOW potential at the input VMAS1 EN RFG has no inf...

Page 349: ...O S C N o 4 5 V T P O S C I N 4 C 1 3 6 0 4 C 1 3 6 1 4 V T P O S C N o 4 6 V T P O S C I N 5 C 1 3 6 0 5 C 1 3 6 1 5 V T P O S C N o 4 7 V T P O S C I N 6 C 1 3 6 0 6 C 1 3 6 1 6 V T P O S C N o 4 8...

Page 350: ...ions VTPOSC No17 VTPOSC No32 are available l Enter fixed position values in inc under C0474 10 table positions VTPOSC No33 VTPOSC No42 are available l Enter variable position target values via VTPOS I...

Page 351: ...ontrol WELD1 Signal Source Note Name Type DIS DIS format CFG List WELD1 XIN ph 1445 1 dec inc 1444 1 3 Input X position WELD1 LEN C ph 1445 2 dec inc 1444 3 3 Length of the closing phase WELD1 LEN O p...

Page 352: ...me After the time has elapsed the welding bar is moved back into its waiting position and the interval time for a machining process is completed The next cycle is initiated by a renewed material feed...

Page 353: ...ding time will be Only then the function block reacts to the input WELD1 BREAK The motion control is also ensured for very high values at WEDL1 TIME even if no abort is requested WELD1 BREAK HIGH The...

Page 354: ...red accordingly For this purpose select the basic configuration C0005 11XXX In this basic configuration the function blocks CDATA WELD1 and CCTRL are already included l The profile data in CDATA deter...

Page 355: ...ree sections WELD1 LEN C close WELD1 TIME weld and WELD1 LEN O open do not agree The reasons may be as follows Wrong profile selection Line speed too high In such a case the welding time will be autom...

Page 356: ...ctions WELD1 LEN C close WELD1 TIME weld and WELD1 LEN O open do not agree The reasons may be as follows Wrong profile selection Line speed too high In this case the welding time is automatically redu...

Page 357: ...e sections WELD1 LEN C close WELD1 TIME weld and WELD1 LEN O open do not agree The reasons may be as follows Wrong profile selection Line speed too high In this case the welding time is automatically...

Page 358: ...S DIS format CFG List Lenze YSET1 IN phd 1359 1 dec inc 1358 1 4 1000 Input in rpm YSET1 IN SYNCH phd 1359 2 dec inc 1358 2 4 1000 Input in rpm YSET1 FACT a 1353 1 dec abs 1352 1 1 1000 Stretching com...

Page 359: ...r the cam drive not for the master drive This function should be used if more than 8 profiles are required to change the lift of the cam drive The lift can be changed online via stretching and compres...

Page 360: ...When YSET1 RESET HIGH the offset is subtracted from the output signal at YSET1 OUT 3 2 103 4 Stretching compression of the offset With C1351 the offset is automatically adapted to the profile zero acc...

Page 361: ...ication examples 4 1 l EDSVS9332K EXT EN 4 0 4 Application examples Contents 4 1 Replacement of a mechanical cam 4 3 4 2 Welding bar 4 5 4 3 Filling process 4 8 4 4 Mark controlled cam profile start 4...

Page 362: ...Application examples 4 2 l EDSVS9332K EXT EN 4 0...

Page 363: ...anical and electronic cam Mechanical cam Electronic cam Master angle Y Setpoint position S Camshaft controller UG UG X4 HI X5 93XX DC 24V M RS 3 9 GND LO 59 39 U L1 0 L2 L3 V W X7 A1A2A3A4 28 E1E2E3E4...

Page 364: ...rofile No 0 1 2 3 4 5 6 7 X5 E2 0 1 0 1 0 1 0 1 X5 E3 0 0 1 1 0 0 1 1 X5 E4 0 0 0 0 1 1 1 1 Application specific codes Code Function C0425 Encoder constant of the master value C1420 Selection of the e...

Page 365: ...drive 0 1 9300kur044 Fig 4 4 Profiles in principle Profile of welding bar drive Profile of feed drive Machine cycle of welding bar drive Closing of welding bar welding bar drive moves Welding time we...

Page 366: ...al changes l Material specific feed l Virtual master for coordination of feed and welding bar Digital signals Terminal Function X5 28 Controller enable X5 E1 Selection of event profile C1420 X5 E2 Pro...

Page 367: ...error warning C0250 Activation of the master value reduction C0250 1 reduction value C0472 7 active C0472 1 Stretching compression of X axis 100 no stretching compression C0472 2 Influence of speed f...

Page 368: ...0005 13300 for this application example 0 1 9300kur047 Fig 4 6 Schematic diagram of a filling device Pump drive cam drive Feed drive 9300kur045 Fig 4 7 Profile of the pump drive in principle Machine c...

Page 369: ...gnals C0005 13000 Terminal Function X5 28 Controller enable X5 E1 Selection of event profile C1420 X5 E2 Profile selection see table for terminal layout X5 E3 Profile selection see table for terminal...

Page 370: ...ivation of the master value reduction C0250 1 reduction value C0472 7 active C0472 1 Stretching compression of X axis 100 no stretching compression C0472 2 Influence of speed feedforward control C0472...

Page 371: ...C0005 10800 for this application example 0 0 1 2 9300kur049 Fig 4 9 Schematic diagram of a cutting drive Cutting drive Mark sensor Master value encoder 0 9300kur050 Fig 4 10 Profile of the cutting dr...

Page 372: ...L2 L3 V W X7 A1A2A3A4 28 E1E2E3E4E5 X9 9300kur051 Fig 4 11 Wiring principle for the controller Controller for cutting drive Mark sensor Master value encoder RS Resolver Features l Mark controlled sta...

Page 373: ...2 X6 63 Actual torque Terminal layout for profile selection Profile no 0 1 2 3 4 5 6 7 X5 E2 0 1 0 1 Not selectable X5 E3 0 0 1 1 Application specific codes Code Function C0425 Encoder constant of the...

Page 374: ...Application examples 4 4 Mark controlled cam profile start 4 14 l EDSVS9332K EXT EN 4 0...

Page 375: ...Appendix 5 1 l EDSVS9332K EXT EN 4 0 5 Appendix Contents 5 1 Glossary 5 14 5 1 1 Terminology and abbreviations used 5 14 5 2 Index 5 16...

Page 376: ...Appendix 5 2 l EDSVS9332K EXT EN 4 0...

Page 377: ...tion Drive Lenze controller in combination with a geared motor a three phase AC motor and other Lenze drive components EMC Electromagnetic compatibility EN European standard fr Hz Rated motor frequenc...

Page 378: ...utput power UDC V DC supply voltage UL Underwriters Laboratories UM V Output voltage Umains V Mains voltage VDE Verband deutscher Elektrotechniker Association of German Electrical Engineers Xk y Termi...

Page 379: ...cteristic function CURVEC 3 132 Clutch CLUTCH 3 3 91 disengaging immediately 3 93 engaging the clutch 3 100 fault messages 3 93 minimum speed 3 94 selection of the disengaging position 3 96 selection...

Page 380: ...utput AOUT 3 53 Analog signal changeover switch ASW 3 59 AND operation AND 3 47 angle addition block PHADD 3 237 Angle comparator PHCMP 3 238 angle conversion CONVPHA 3 115 Angle conversion CONVPHAA 3...

Page 381: ...r potentiometer MPOT 3 212 multi axis synchronisation SYNC 3 305 Naming 3 6 OR operation OR 3 226 Oscilloscope function OSZ 3 230 Output name 3 7 Output symbol 3 7 overview 3 14 Parameter setting code...

Page 382: ...tion SYNC Configuration examples 3 313 Correcting the angle controller 3 312 Cycle times 3 309 Fault indications 3 312 Operating mode 3 307 Phase displacement 3 311 Scaling 3 313 synchronising 3 307 T...

Page 383: ...Setting the reference dynamically CCTRL function block 3 70 CCTRL2 function block 3 77 Setting the reference once CCTRL function block 3 71 CCTRL2 function block 3 79 Shift register STORE3 3 298 Signa...

Page 384: ...Appendix 5 2 Index 5 10 l EDSVS9332K EXT EN 4 0 Virtual clutch CLUTCH2 3 89 Virtual master VMAS 3 317 Preface 1 1 W Welding bar control WELD1 3 323...

Page 385: ......

Page 386: ...Germany Service Lenze Service GmbH Breslauer Stra e 3 D 32699 Extertal Germany 49 0 51 54 82 0 00 80 00 24 4 68 77 24 h helpline 49 0 51 54 82 28 00 49 0 51 54 82 11 12 Lenze Lenze de Service Lenze de...

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