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Lenord+Bauer GEL 8251, Device Manual, Page: 11 / 30

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Lenord+Bauer GEL 8251 Device Manual Download Page 11

 Bauer

4 Assembly

Installation

GEL 8251

11

4 Assembly

4.1 Installation

Control panel cut-out

225

112.5

6 x Ø 4.3

5

165

5

215

175

(dimensions stated in mm)
 

Make the necessary control panel cut-out and fastening bores in the required po-
sition in the switch cabinet.

Insert the device in the control panel.

Fasten the device using 6 nuts M4, spring washers and washers.

Make the electrical connections taking into account the information in section 

5

.

Fit the cover and fasten the 4 knurled screws.

Fix the cable to the connection frame and to the cover itself with the aid of the
clamps.

4.2 Removal

For brief removal of the CompactController undo the four knurled screws in the
cover (are captive in the cover) and disconnect all connectors.

After refitting the cover first press on the knurled screws and then tighten them.

Remove the 6 nuts on the M4 studs on the CompactController and remove the
device.

Summary of Contents for GEL 8251

Page 1: ...ght to technical changes and errors reserved 2012 03 D 02G 8251 2 0 CompactController GEL 8251 Axis control with PLC functionality in accordance with IEC 61131 3 automatesmotion LENORD BAUER Device manual ...

Page 2: ... 8251 Device manufacturer and publisher Lenord Bauer Co GmbH Dohlenstraße 32 46145 Oberhausen Germany Phone 49 208 9963 0 Fax 49 208 676292 Internet www lenord de E Mail info lenord de Doc no D 02G 8251 2 0 ...

Page 3: ...side 10 4 Assembly 11 4 1 Installation 11 4 2 Removal 11 4 3 Module installation 12 5 Connections 13 5 1 Information on wiring 13 5 2 Connector coding 14 5 3 Overview 15 5 4 Power supply V 16 5 5 Serial interfaces C1 17 5 6 CAN bus C2 18 5 7 Encoder inputs Z1 3 19 5 8 Digital inputs E1 4 20 5 9 Analogue inputs E6 21 5 10 PT100 analogue inputs E5 22 5 11 Digital and analogue outputs A1 3 23 6 Commi...

Page 4: ...4 GEL 8251 ...

Page 5: ...on is available to the personnel at all times Pass the documentation on to the subsequent owner or user of the product Add all supplements provided by the manufacturer of the device Read and follow the information in the documentation to prevent damage to the product and malfunctions Scope This manual is applicable to the standard version of the product This includes all types that are n o t marke...

Page 6: ... that you can recognise specific information more quickly Dangerous situation There is a risk of injury on failure to follow the in structions Instructions on preventing damage Important information for improved understanding on operation or opti misation of the work processes Work step to be undertaken page 6 Page reference to another part of this manual ...

Page 7: ... updating the operating system page 24 switch off the power cir cuits for the drives controlled by the CompactController 2 2 Designated use The CompactController is only intended to be used for controlling and regulating drives in the industrial sector On operation in residential business and commercial sectors compliance with the re quirements on electromagnetic emissions in accordance EN 61000 6...

Page 8: ...ironment Setup Libraries Documentation PDF files in various languages Acrobat Reader for reading the PDF files supplied self extracting installation program The CD has an autorun program that provides information and various possible options in a dialog box after the insertion of the CD provided the autorun function is activated on the PC If the CD does not start automatically you can start the in...

Page 9: ... function return to next menu level up 6 Navigation and selection keys select property of a system parameter 7 as for 4 8 Scroll keys move up down by one line the window in the overall list that can be displayed 9 Delete key Delete value entry 10 Menu keys assignment dependent on the actual window row orientated 3 3 2 Display The function of the display is dependent on the CompactController operat...

Page 10: ...N bus connection terminal strip C2 7 Connection analogue inputs U I terminal strip E6 8 Connection analogue inputs PT100 terminal strip E5 9 Connection digital inputs and LED status indicators terminal strip E4 10 Connection power supply terminal strip V 11 DIP switch for terminating RS 422 485 12 Connection serial interfaces RS 232 422 485 connector C1 13 Connection digital and analogue outputs a...

Page 11: ...washers and washers Make the electrical connections taking into account the information in section 5 Fit the cover and fasten the 4 knurled screws Fix the cable to the connection frame and to the cover itself with the aid of the clamps 4 2 Removal For brief removal of the CompactController undo the four knurled screws in the cover are captive in the cover and disconnect all connectors After refitt...

Page 12: ...other information on the module are descri bed in a separate document also on the CD supplied in electronic form Ensure that all pins on the module edge connectors are sitting correctly in the related housing connector Communication with the extension modules is via a PLC program using CoDeSys function blocks provided The basic configuration is undertaken using various system parameters reference ...

Page 13: ...s as well as for reliable isolation fit the cable cores used with insulated ferrules in ac cordance with DIN 46228 Part 4 that are permanently connected to the cores with the aid of a special crimping tool If two or more thinner cables are to be connected to a terminal the usage of twin ferrules is advantageous The maximum connection cross section is 1 5 mm incl bush To tighten the terminal screws...

Page 14: ... each screen connected at only one end Do not disconnect any connectors or any screen connection while the device is switched on 5 2 Connector coding A1 E3 E2 E1 Z1 Z2 Z3 E6 E5 E4 C2 A2 A3 V 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6...

Page 15: ...log GND AA 1 24 VDC Ext DA1 1 DA1 2 DA1 3 DA1 4 DA1 5 GND A2 Analog GND AA 2 24 VDC Ext DA2 1 DA2 2 DA2 3 DA2 4 DA2 5 GND A3 Analog GND AA 3 24 VDC Ext DA3 1 DA3 2 DA3 3 DA3 4 DA3 5 GND C TxD TxD RxD RxD Tx Rx Tx Rx COM 1 COM 2 RS 422 485 RS 422 485 COM 1 GND C CAN1_H CAN1_L CAN2_H CAN2_L GND Z 5 VDC Out 24 VDC Out SSI Clock 1 4 SSI Clock 1 4 SSI Data 1 SSI Data 1 SSI Data 4 SSI Data 4 Ref_N 1 Ref...

Page 16: ...ers connected UZ is provided at ter minal strip V 2 3 1 4 GND Z Z 24 VDC Z Z1 2 3 V 24 VDC GND 19 30 VDC 19 30 VDC 5 V 24 V Controller Controller Voltage supply internal 1 35 A 30 V 1 35 A 30 V Encoder 0 6 A If only a single power source is used to supply the controller and encoders the related terminals 3 and 4 as well as 1 and 2 must be connected together as shown dotted in the figure ...

Page 17: ...rs must be enabled on the first and last device on the bus using the DIP switch beside the connector both switches in the ON position The resulting termination resistance is approx 125 Ω Peripherals PC Plug 25 9 pin Peripherals COM 1 only 2 1 3 4 5 6 8 7 9 5 RS 232 C RS 422 RS 485 COM 1 COM 2 COM 1 C1 Rd Wr C C RxD TxD GND Rx Rx Tx Tx GND C C U C C C C U C C 15k 15k 475 267 C Tx Tx Rx Rx GND RS 23...

Page 18: ... the specific CAN bus must be enabled on the first and last device on the bus using the DIP switch beside the connector Switch in ON position The termi nating resistance is approx 120 Ω Z3 C2 CAN1 CAN2 The CAN buses have the same earth potential as the other serial interfaces connector C1 2 4 3 5 1 CAN1 CAN2 CANx_H CANx_L x 1 2 GND C x C2 C C CAN CAN GND 120 121 CAN Client Controller ...

Page 19: ...strip V The maximum currents are At 24 V 300 mA per encoder At 5 V 200 mA per encoder in total 0 6 A All encoder inputs have the same earth potential SSI en coder A SSI en coder B max 0 6 A SSI Data A SSI Data A SSI Data B SSI Data B SSI Clock A B SSI Clock A B GND Z V Z Z 24 V DC 5 V DC 267 5V6 2k Z Ref_N Ref_N 5 VDC out 24 VDC out Clock Clock Data Data Clock Clock Data Data Z Z Z 5 24 V 0 V 4 5 ...

Page 20: ...2 3 4 5 6 7 8 9 The signal state on the 6 E1 or 8 E2 to E4 digital inputs is indicated by green light emitting diodes underneath the related terminal on high DEx 1 DEx 2 DEx 3 DEx 4 DEx 5 DEx 6 DEx 7 DEx 8 GND Ex 2 3 4 5 6 7 8 9 1 Ex E1 2 3 4 Control 24 V GND 2k 5V6 x 2 4 1 4 Controller ...

Page 21: ...easurement U fit the related jumper For this pur pose the cover with the cable clips must be removed Undo 4 knurled screws 1 2 3 4 E6 AE1 1 AE1 2 AE1 3 I U The measuring ranges are converted internally to a value range from 0 255 1 byte AE1 1 3 AE1 1 3 2 4 6 1 3 5 E6 Sensor 0 20 mA 0 10 V Controller 45k 5k 50 0 20 mA To stabilise the differential input it is recommended to connect the earth for th...

Page 22: ...al analogue inputs are provided for temperature measurements using PT100 resistors in the range from 40 C to 215 C The measuring range is converted internally to a digital value range from 0 to 255 1 byte The inputs 1 3 5 7 are connected together earth AE1 4 7 AE1 4 7 AE1 4 7 E5 2 4 6 8 1 3 5 7 5 V URef Controller PT100 2k8 ...

Page 23: ...l terminals 2 3 The digital outputs on a terminal strip each have a separate earth potential The minus connections for the analogue outputs are connected together The signal state on the digital outputs is indicated by red light emitting diodes under neath the related terminal on high Digital 24 VDC Ext DAx 1 DAx 2 DAx 3 4 5 6 7 GND Ax DAx 4 DAx 5 8 9 1 A1 2 3 Ax Ax External control 2 x 500 mA 24 ...

Page 24: ...e application will now be installed in the usual manner for Windows it is possible to change the folders to suit specific needs If LingiMon has already been installed the previous version will first be unin stalled by the installation routine Confirm uninstall Do you really want to remove the selected application and all its components LingiMonSetup must then be started again for a new installatio...

Page 25: ... tings will be retained The other option can be enabled in the Download options click connector icon Do not switch to another application during the transmission of the data the transmission window must remain active progress can then be followed using the progress bar displayed Otherwise Windows specific errors can occur during the transmission process that will result in the CompactController ce...

Page 26: ...ating system At the end of the successful transmission the CompactController switches to normal operation If not repeat the transmission process possibly with a reduced transmission rate The contents of the complete flash memory or only parts of the memory can also be uploaded i e read and saved in a file with the extension b86 This file can be written back again at any time as explained above bac...

Page 27: ...he memory area to be uploaded is defined using the Upload options click connector icon Using the magnifying glass icon a comparison can be made between the data displayed and the data in the CompactController A corresponding upload process is started for this purpose ...

Page 28: ...nputs galvanically separated 30 24 V green LED status indicators Analogue inputs galvanically separated 3 x selectable alternatively 0 to 10 V or 0 to 20 mA PT100 inputs galvanically separated 4 40 C to 215 C Outputs Digital outputs galvanically separated 9 24 V 30 mA 6 24 V 500 mA red LED status indicators Analogue outputs galvanically separa ted 3 10 V max 10 mA 2 mV resolution PLC Memory progra...

Page 29: ...tected aluminium Weight approx 1 7 kg 7 2 Dimensional drawing Figures in mm Standard F1 F2 F3 F4 F5 M1 M2 M3 M4 M4 158 17 21 190 240 175 208 19 7 5 112 5 112 5 7 5 49 4 67 5 55 16 8 23 2 20 8 160 22 8 21 23 23 1 When using the device in residential areas or in commercial or industrial environments the requirements as to electromagnetic emission defined in EN 61000 6 3 can be complied with by apply...

Page 30: ...echnical data Lenord Bauer Dimensional drawing 30 GEL 8251 With horizontal cable outlet option M4 158 116 17 21 190 240 175 164 40 19 7 5 112 5 112 5 7 5 49 4 67 5 82 9 16 8 20 8 F1 F2 F3 F4 F5 M1 M2 M3 M4 ...

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