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Page 6

ZH 036, 048, 060

Electrical Connections

POWER SUPPLY

Do not apply power or close disconnect switch until

installation is complete. Refer to start-up directions. Refer

closely to unit wiring diagram.

Refer to unit nameplate for minimum circuit ampacity

and maximum fuse size.

1- Units are factory-wired for 240, 460, or 575 volt supply.

For 208V supply

, remove the insulated terminal cover

from the 208V terminal on the control transformer. Move
the wire from the transformer 240V terminal to the 208V
terminal. Place the insulated terminal cover on the
unused 240V terminal.

2- Route power through the side or bottom power

entry area. For bottom power entry, a bottom
power entry kit must be used. Connect power
wiring to K1/K3 contactors in control box. See
figure 7. On units equipped with electric heat, route
power wiring to TB2; see parts arrangement for
location. See unit wiring diagram.

K1

FIGURE 7

POWER WIRING

CONNECT FIELD-

SUPPLIED WIRING

TO K1/K3

K3

Y, G, J, M

VOLT ONLY

CONTROL WIRING

A - Thermostat Location

Room thermostat mounts vertically on a standard 2” X 4”

handy box or on any non-conductive flat surface.

Locate thermostat approximately 5 feet (1524 mm)

above the floor in an area with good air circulation at

average temperature. Avoid locating the room

thermostat where it might be affected by:

-drafts or dead spots behind doors and in corners

-hot or cold air from ducts

-radiant heat from sun or appliances

-concealed pipes and chimneys

IMPORTANT - Unless field thermostat wires are rated

for maximum unit voltage, they must be routed away

from line voltage wiring.

B - Control Wiring

1- Route thermostat cable or wires from subbase to

control panel (refer to unit dimensions to locate
bottom and side power entry).

Use18 AWG wire for all applications using remotely
installed electro-mechanical and electronic
thermostats.

2- Install thermostat assembly in accordance with

instructions provided with thermostat.

3- Connect thermostat wiring to low voltage leads in

control box. Wire as shown in figure 8 for
electro-mechanical and electronic thermostats. If
using other temperature control devices or energy
management systems see instructions and wiring
diagram provided by manufacturer.

IMPORTANT-Terminal connections at the wall plate or
subbase must be made securely. Loose control wire
connections may allow unit to operate but not with proper
response to room demand.

FIGURE 8

24 VOLT FIELD WIRING WITH ELECTRONIC AND

ELECTRO-MECHANICAL THERMOSTATS

TO CMC1; DO NOT

REMOVE FACTORY

INSTALLED WIRES

NOT ALL TERMINALS

ARE FOUND ON ALL

THERMOSTATS

Note - On electro-mechanical thermo­
stats set anticipator at 0.1 amps.

Jumper terminals R and
OC when thermostat has
no night setback terminals.

A2 THERMOSTAT

UNIT CONTROL AREA

Summary of Contents for ZHA036

Page 1: ...ng and Packing List Page 3 General Page 3 Requirements Page 3 Unit Support Page 4 Duct Connection Page 4 INSTALLATION INSTRUCTIONS ZHA036 3 TON ZHB036 3 TON ZHA048 4 TON ZHB048 4 TON ZHA060 5 TON ZHB0...

Page 2: ...937 ZHA036 046 44 7 8 1140 ZH 060 ZHB036 048 10 7 8 276 25 5 8 651 5 1 8 130 75 7 8 1927 TOP VIEW Base 24 9 16 624 12 1 8 308 5 1 8 130 BOTTOM SUPPLY AIR OPENING BOTTOM RETURN AIR OPENING 17 3 4 451...

Page 3: ...contains both refrigerant and oil Some rubber roofing material may absorb oil causing the rubber to swell Bubbles in the rubber roofing material can cause leaks Protect the roof surface to avoid expo...

Page 4: ...ny form of moisture from entering unit Recommended minimum frame height is 14 356mm 4 Duct must be attached to the roof mounting frame and not to the unit Supply and return plenums must be installed b...

Page 5: ...CONE SEALANT BETWEEN DUCT COVER FLANGE AND UNIT INSULATION NOT TO SCALE 4 Install return air duct on the intake air side of the horizontal economizer See figure 5 5 Horizontal economizer and return ai...

Page 6: ...thermostat where it might be affected by drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or appliances concealed pipes and chimneys IMPORTANT Unless f...

Page 7: ...gure 9 Note Static pressure readings can vary if not taken where shown 3 Measure the indoor blower wheel RPM 4 Referring to pages 9 14 use static pressure and RPM readings to determine unit CFM Use op...

Page 8: ...ten four bolts securing motor base to the mounting frame D Check Belt Tension Overtensioning belts shortens belt and bearing life Check belt tension as follows 1 Measure span length X See figure 12 2...

Page 9: ...47 0 56 1287 0 6 1326 0 64 1364 0 68 1402 0 72 1300 1139 0 51 1182 0 55 1224 0 58 1265 0 62 1304 0 66 1342 0 71 1379 0 75 1416 0 79 1400 1160 0 57 1202 0 61 1243 0 65 1283 0 69 1322 0 73 1359 0 78 139...

Page 10: ...5 0 92 1382 0 97 1417 1 02 1452 1 07 1486 1 11 1800 1253 0 85 1292 0 91 1331 0 96 1368 1 01 1404 1 06 1439 1 11 1473 1 16 1506 1 21 1900 1279 0 94 1317 1 00 1355 1 05 1392 1 10 1427 1 16 1461 1 21 149...

Page 11: ...422 1 28 1456 1 34 1489 1 40 1521 1 45 1554 1 50 2200 1341 1 22 1378 1 28 1414 1 34 1448 1 41 1481 1 46 1513 1 52 1546 1 57 1578 1 62 2300 1371 1 34 1407 1 41 1442 1 47 1475 1 54 1507 1 59 1539 1 65 1...

Page 12: ...1231 0 54 1271 0 58 1310 0 62 1347 0 66 1385 0 69 1300 1115 0 50 1161 0 53 1204 0 56 1246 0 60 1286 0 64 1325 0 68 1362 0 72 1399 0 76 1400 1135 0 56 1179 0 59 1222 0 62 1264 0 66 1303 0 70 1341 0 75...

Page 13: ...1335 0 94 1375 0 98 1413 1 02 1449 1 07 1485 1 12 1800 1233 0 91 1276 0 94 1318 0 98 1358 1 02 1397 1 06 1434 1 11 1469 1 16 1504 1 21 1900 1261 0 98 1303 1 02 1343 1 06 1382 1 11 1420 1 16 1455 1 21...

Page 14: ...944 1 15 971 1 22 997 1 28 1022 1 34 1046 1 40 1070 1 46 2200 902 1 13 931 1 19 959 1 24 986 1 31 1012 1 37 1036 1 43 1060 1 50 1084 1 56 2300 920 1 23 948 1 29 975 1 35 1001 1 41 1027 1 47 1051 1 53...

Page 15: ...15 1 5 1 7 ZA03 906 1383 2 ZA06 1262 1634 ZHB060 1 1 1 1 15 1 5 1 7 ZAA01 522 784 ZAA02 632 875 2 ZAA03 798 1105 NOTE Using total air volume and system static pressure requirements determine from blow...

Page 16: ...tional Electric Heat An increased heating demand W2 will energize electric heat Electric heat is also energized during the defrost cycle W1 to maintain discharge air temperature Cooling 1 Set thermost...

Page 17: ...charge Note that suction pressure can change as charge is adjusted 7 Example ZHA036 At 95 F outdoor ambient and a measured suction pressure of 130psig the target liquid temperature is 105 5 F For a m...

Page 18: ...105 F 115 F Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig 119 236 122 274 125 315 128 361 130 410 133 464 126 239 128 278 132...

Page 19: ...100 110 120 130 110 120 130 140 150 160 170 Outdoor Temperature F Suction Pressure psig 105 95 115 85 75 65 180 ZHA048 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Suction Pres...

Page 20: ...0 110 120 130 110 120 130 140 150 160 170 Outdoor Temperature F Suction Pressure psig 105 95 115 85 75 65 180 ZHB 036 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Outdoor Temper...

Page 21: ...100 110 120 130 110 120 130 140 150 160 170 Suction Pressure psig 105 95 115 85 75 65 180 Outdoor Temperature F 60 ZHB060 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Suction P...

Page 22: ...ting The TEST mode may be started any time the unit is in the heating mode and the defrost thermostat is closed or jumpered If the timing jumper is in the TEST position at power up the defrost control...

Page 23: ...psig DO NOT REPLACE COMPRESSOR C Filters Units are equipped with temporary filters which must be replaced prior to building occupation See table 11 for correct filter size Refer to local codes or app...

Page 24: ...rmed slabs On units with two slabs dirt and debris may become trapped between the slabs To clean between slabs carefully separate coil slabs and wash them thoroughly See figure 16 Flush coils with wat...

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