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Page 5

507111-02     2/2015

Horizontal Air Discharge

Unit is shipped with panels covering the horizontal supply
and return air openings. See figure 3.

FIGURE 3

DOWNFLOW
RETURN AIR

OPENING

UNIT SUPPLY AND RETURN AIR OPENINGS

DOWNFLOW

SUPPLY AIR

OPENING

HORIZONTAL

RETURN AIR

OPENING

HORIZONTAL

SUPPLY AIR

OPENING

1- Remove horizontal covers and place a bead of silicone

sealant on the underside of the duct cover flanges. See
figure 4.

2- Position covers over downflow openings. Secure

covers with self-drilling screws in at least two places on
each cover. Drill through duct cover side into flange of
base pan.

3- Place a bead of silicone between insulation and duct

cover to seal in insulation edges. Let silicone dry before
running gas or electric heat.

Units Equipped With An Optional Horizontal Economizer

1- Install the horizontal supply air cover over the down

flow supply air opening as described above.

2- Leave the horizontal return air cover in place.

3- Locate the extra horizontal return cover that is

included with the horizontal economizer kit. Install as
described in previous section.

FIGURE 4

INSTALL DUCT COVERS - SIDE VIEW

ÉÉÉÉÉÉ

ÉÉÉÉÉÉ

ÉÉÉÉÉ

INSULATION

UNIT BASE

FLANGES

DUCT COVER

FLANGES

APPLY SILICONE

SEALANT TO

FLANGES

ÉÉÉÉÉÉ

ÉÉÉÉÉÉ

ÉÉÉÉÉ

APPLY SILICONE SEALANT

BETWEEN DUCT COVER

FLANGE AND UNIT INSULATION

NOT TO

SCALE

4- Install return air duct on the intake air side of the

horizontal economizer. See figure 5.

5- Horizontal economizer and return air duct must be

field-supported.

This opening not used

in horizontal applica­

tions with economizer

HORIZONTAL

RETURN AIR DUCT

(FIELD-PROVIDED)

UNIT

HORIZONTAL

SUPPLY AIR DUCT

(FIELD-PROVIDED)

OPTIONAL

HORIZONTAL

ECONOMIZER

HOOD

PROVIDED

WITH

ECONOMIZER

FIGURE 5

HORIZONTAL RETURN AIR DUCTWORK

WITH ECONOMIZER

Condensate Drains

Make drain connection to the drain coupling provided
on unit.

Note - The drain pan is made with a glass reinforced
engineered plastic capable of withstanding typical joint
torque but can be damaged with excessive force. Tighten
pipe nipple hand tight and turn an additional quarter turn.

A trap must be installed between drain connection and an
open vent for proper condensate removal. See figure 6. It is
sometimes acceptable to drain condensate onto the roof or
grade; however, a tee should be fitted to the trap to direct
condensate downward. The condensate line must be
vented. Check local codes concerning condensate disposal.
Refer to pages 1 and 2 for condensate drain location.

FIGURE 6

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

Á

UNIT

Minimum Pitch

1” (25 mm) per

10' (3 m) of line

MOUNTING

FRAME

OPEN VENT

CONDENSATE SIDE DRAIN CONNECTION

NOTE - Allow clearance to
open doors when installing
condensate piping.

CAULK AROUND CONDENSATE COUPLING

Summary of Contents for ZHA036

Page 1: ...ng and Packing List Page 3 General Page 3 Requirements Page 3 Unit Support Page 4 Duct Connection Page 4 INSTALLATION INSTRUCTIONS ZHA036 3 TON ZHB036 3 TON ZHA048 4 TON ZHB048 4 TON ZHA060 5 TON ZHB0...

Page 2: ...937 ZHA036 046 44 7 8 1140 ZH 060 ZHB036 048 10 7 8 276 25 5 8 651 5 1 8 130 75 7 8 1927 TOP VIEW Base 24 9 16 624 12 1 8 308 5 1 8 130 BOTTOM SUPPLY AIR OPENING BOTTOM RETURN AIR OPENING 17 3 4 451...

Page 3: ...contains both refrigerant and oil Some rubber roofing material may absorb oil causing the rubber to swell Bubbles in the rubber roofing material can cause leaks Protect the roof surface to avoid expo...

Page 4: ...ny form of moisture from entering unit Recommended minimum frame height is 14 356mm 4 Duct must be attached to the roof mounting frame and not to the unit Supply and return plenums must be installed b...

Page 5: ...CONE SEALANT BETWEEN DUCT COVER FLANGE AND UNIT INSULATION NOT TO SCALE 4 Install return air duct on the intake air side of the horizontal economizer See figure 5 5 Horizontal economizer and return ai...

Page 6: ...thermostat where it might be affected by drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or appliances concealed pipes and chimneys IMPORTANT Unless f...

Page 7: ...gure 9 Note Static pressure readings can vary if not taken where shown 3 Measure the indoor blower wheel RPM 4 Referring to pages 9 14 use static pressure and RPM readings to determine unit CFM Use op...

Page 8: ...ten four bolts securing motor base to the mounting frame D Check Belt Tension Overtensioning belts shortens belt and bearing life Check belt tension as follows 1 Measure span length X See figure 12 2...

Page 9: ...47 0 56 1287 0 6 1326 0 64 1364 0 68 1402 0 72 1300 1139 0 51 1182 0 55 1224 0 58 1265 0 62 1304 0 66 1342 0 71 1379 0 75 1416 0 79 1400 1160 0 57 1202 0 61 1243 0 65 1283 0 69 1322 0 73 1359 0 78 139...

Page 10: ...5 0 92 1382 0 97 1417 1 02 1452 1 07 1486 1 11 1800 1253 0 85 1292 0 91 1331 0 96 1368 1 01 1404 1 06 1439 1 11 1473 1 16 1506 1 21 1900 1279 0 94 1317 1 00 1355 1 05 1392 1 10 1427 1 16 1461 1 21 149...

Page 11: ...422 1 28 1456 1 34 1489 1 40 1521 1 45 1554 1 50 2200 1341 1 22 1378 1 28 1414 1 34 1448 1 41 1481 1 46 1513 1 52 1546 1 57 1578 1 62 2300 1371 1 34 1407 1 41 1442 1 47 1475 1 54 1507 1 59 1539 1 65 1...

Page 12: ...1231 0 54 1271 0 58 1310 0 62 1347 0 66 1385 0 69 1300 1115 0 50 1161 0 53 1204 0 56 1246 0 60 1286 0 64 1325 0 68 1362 0 72 1399 0 76 1400 1135 0 56 1179 0 59 1222 0 62 1264 0 66 1303 0 70 1341 0 75...

Page 13: ...1335 0 94 1375 0 98 1413 1 02 1449 1 07 1485 1 12 1800 1233 0 91 1276 0 94 1318 0 98 1358 1 02 1397 1 06 1434 1 11 1469 1 16 1504 1 21 1900 1261 0 98 1303 1 02 1343 1 06 1382 1 11 1420 1 16 1455 1 21...

Page 14: ...944 1 15 971 1 22 997 1 28 1022 1 34 1046 1 40 1070 1 46 2200 902 1 13 931 1 19 959 1 24 986 1 31 1012 1 37 1036 1 43 1060 1 50 1084 1 56 2300 920 1 23 948 1 29 975 1 35 1001 1 41 1027 1 47 1051 1 53...

Page 15: ...15 1 5 1 7 ZA03 906 1383 2 ZA06 1262 1634 ZHB060 1 1 1 1 15 1 5 1 7 ZAA01 522 784 ZAA02 632 875 2 ZAA03 798 1105 NOTE Using total air volume and system static pressure requirements determine from blow...

Page 16: ...tional Electric Heat An increased heating demand W2 will energize electric heat Electric heat is also energized during the defrost cycle W1 to maintain discharge air temperature Cooling 1 Set thermost...

Page 17: ...charge Note that suction pressure can change as charge is adjusted 7 Example ZHA036 At 95 F outdoor ambient and a measured suction pressure of 130psig the target liquid temperature is 105 5 F For a m...

Page 18: ...105 F 115 F Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig 119 236 122 274 125 315 128 361 130 410 133 464 126 239 128 278 132...

Page 19: ...100 110 120 130 110 120 130 140 150 160 170 Outdoor Temperature F Suction Pressure psig 105 95 115 85 75 65 180 ZHA048 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Suction Pres...

Page 20: ...0 110 120 130 110 120 130 140 150 160 170 Outdoor Temperature F Suction Pressure psig 105 95 115 85 75 65 180 ZHB 036 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Outdoor Temper...

Page 21: ...100 110 120 130 110 120 130 140 150 160 170 Suction Pressure psig 105 95 115 85 75 65 180 Outdoor Temperature F 60 ZHB060 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Suction P...

Page 22: ...ting The TEST mode may be started any time the unit is in the heating mode and the defrost thermostat is closed or jumpered If the timing jumper is in the TEST position at power up the defrost control...

Page 23: ...psig DO NOT REPLACE COMPRESSOR C Filters Units are equipped with temporary filters which must be replaced prior to building occupation See table 11 for correct filter size Refer to local codes or app...

Page 24: ...rmed slabs On units with two slabs dirt and debris may become trapped between the slabs To clean between slabs carefully separate coil slabs and wash them thoroughly See figure 16 Flush coils with wat...

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